torque spec LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 645 of 969
150B7-01
A86208
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Exhaust Pipe
Gasket
44 (450, 33)
Heated Oxygen Sensor
44 (450, 33)
Heated Oxygen Sensor
62 (633, 46)
Exhaust Pipe No. 1
Support Bracket Front
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear
33 (337, 24)
x2
x2
x2
Exhaust Pipe Assy Tail
Tail Pipe Baffle
Exhaust Pipe Assy Center
x2
x2
x2
20 (199, 14)
x2
56 (574, 41)
Floor Panel Brace Rear
Exhaust Pipe Gasket Exhaust Pipe Gasket
Exhaust Pipe
Gasket
Exhaust Pipe Assy Front
56 (574, 41)
62 (633, 46)
- EXHAUSTEXHAUST PIPE ASSY (3MZ-FE)
15-1
2274 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
EXHAUST PIPE ASSY (3MZ-FE)
COMPONENTS
Page 659 of 969
160QG-01
A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
16-10
- COOLINGWATER PUMP ASSY (3MZ-FE)
2288 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
WATER PUMP ASSY (3MZ-FE)
COMPONENTS
Page 660 of 969
A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
- COOLINGWATER PUMP ASSY (3MZ-FE)
16-1 1
2289 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 661 of 969
A78394
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Water Pump Gasket
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
34 (347, 25)
Timing Belt Idler Sub-assy No. 1Water Pump Assy Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
16-12
- COOLINGWATER PUMP ASSY (3MZ-FE)
2290 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 662 of 969
160QH-01
A78535
- COOLINGWATER PUMP ASSY (3MZ-FE)
16-13
2291 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DRAIN ENGINE COOLANT (See page 16-9)
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
5. REMOVE VANE PUMP V BELT (See page 14-5)
6. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
7. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
8. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
9. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
10. REMOVE TIMING BELT NO.1 COVER
11. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
12. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
13. REMOVE TIMING BELT GUIDE NO.2
14. REMOVE TIMING BELT (See page 14-79)
15. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
16. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
17. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
18. REMOVE TIMING BELT IDLER SUB-ASSY NO.1
(a) Using a socket hexagon wrench 10, remove the pivot bolt, timing belt idler No. 1 and plate washer.
19. REMOVE WATER PUMP ASSY
(a) Remove the 3 bolts and 3 nuts, then remove the water
pump and gasket.
20. INSTALL WATER PUMP ASSY
(a) Install a new gasket and the water pump with the 3 bolts and 3 nuts.
Torque: 8.0 NVm (82 kgfVcm,
71 in.Vlbf)
21. INSTALL TIMING BELT IDLER SUB-ASSY NO.1
(a) Using a socket hexagon wrench 10, install the plate washer and timing belt idler No.1 with the pivot
bolt.
Torque: 34 NVm (347 kgfVcm,
25 ftVlbf)
22. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
23. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
24. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
25. INSPECT TIMING BELT (See page 14-79)
26. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
Page 667 of 969
160QJ-01
A86584: Specified torque Battery Clamp
Sub-assy
Battery
Battery Tray
VSV Connector
Air Cleaner
Inlet Assy
Air Cleaner Inlet
No. 1
Air Cleaner BracketAir Cleaner Case Air Cleaner
Filter Element
Sub-assyAir Cleaner Cap
Sub-assy Mass
Air Flow Sensor
Connector Vacuum Hose
5.0 (51, 44 in.Vlbf)
x2
x2 x3
5.0 (51, 44 in.Vlbf)
5.0 (51, 44 in.Vlbf)
Air Cleaner Hose No. 1
N´m (kgf´cm, ft´lbf)Vacuum Hose
5.0 (51, 44 in.Vlbf)
Radiator Lower Air Deflector
Clip
x7
Clip
Engine Under Cover No. 2
Engine Under Cover No. 1
5.5 (56, 49 in.Vlbf)
7.5 (76, 66 in.Vlbf)
16-18
- COOLINGRADIATOR ASSY (3MZ-FE)
2296 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
RADIATOR ASSY (3MZ-FE)
COMPONENTS
Page 668 of 969
A86585
Hood Lock Release
Lever ProtectorHood Lock Assy
Radiator AssyRadiator Support
Cushion
Radiator Support
LowerRadiator Support Upper
Fan Shroud
Sub-assy
Temperature Detect
Switch
Radiator Hose Outlet
Radiator Hose Inlet
Oil Cooler
Inlet Hose
Oil Cooler
Outlet Hose
5.0 (51, 44 in.Vlbf)
14 (142, 10)
8.0 (82, 71 in.Vlbf)
x3x5
x3
: Specified torque
N´m (kgf´cm, ft´lbf)
- COOLINGRADIATOR ASSY (3MZ-FE)
16-19
2297 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 669 of 969
A86586
Radiator Tank Upper
Radiator Tank LowerInlet No. 1
Inlet No. 2 ATM Oil CoolerRadiator Core Sub-assy
Radiator Drain
Cock Plug O-ring
O-ring O-ring
O-ring
O-ring
Washer
Washer
8.3 (85, 74 in.Vlbf)
15 (150, 11)
8.3 (85, 74 in.Vlbf)
15 (150, 11)
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part 16-20
- COOLINGRADIATOR ASSY (3MZ-FE)
2298 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 673 of 969
A86590
A86591
A87087
Core PlateCore Plate
A86592
16-24
- COOLINGRADIATOR ASSY (3MZ-FE)
2302 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
7. REMOVE INLET NO.2
(a) Remove the nut and inlet No. 2.
8. REMOVE ATM OIL COOLER
(a) Remove the 2 nuts and 2 washers, then remove the oil
cooler from the radiator tank.
(b) Remove the 2 O-rings from the oil cooler.
9. INSPECT RADIATOR CORE SUB-ASSY
Check the core plate for damage.
HINT:
If the sides of the core plate groove are deformed, it will
be impossible to reassemble the radiator tank. Therefore,
first correct any deformation with pliers or a similar tool.
Water leakage will result if the bottom of the core plate
groove is damaged or dented. Repair or replace if neces-
sary.
NOTICE:
The radiator can only be recaulked 2 times. After being re-
caulked 2 times, the radiator core must be replaced.
10. INSTALL ATM OIL COOLER
(a) Install the 2 new O-rings to the oil cooler.
(b) Install the oil cooler to the radiator tank.
(c) Install the 2 nuts and 2 washers.
Torque: 8.3 N´m (85 kgf´cm, 74 in.´lbf)
11. INSTALL INLET NO.2
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
12. INSTALL INLET NO.1
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
Page 679 of 969
170HM-01
A84921
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RH
Engine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
9.8 (100, 7)
Generator Assy
18 (178, 13)
Engine Under Cover No. 1
Engine Under Cover No. 2
N´m (kgf´cm, ft´lbf)
: Specified torque
Radio Setting Condenser
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-3
2308 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OIL PUMP ASSY (3MZ-FE)
COMPONENTS