torque spec LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 515 of 969
A78766
SST
A78746
Inward
Sensor
- ENGINE MECHANICALOIL PUMP SEAL (3MZ-FE)
14-139
2231 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
16. INSTALL OIL PUMP SEAL
(a) Apply multi-purpose grease to a new oil seal lip.
NOTICE:
Keep the lip free of foreign objects.
(b) Using SST and a hammer, tap in the new oil seal until its
surface is flush with the oil pump edge.
SST 09223-00010
NOTICE:
Be careful not to tap the oil seal at an angle.
Wipe off extra grease on the crankshaft.
17. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the keyway of the pulley with the key located on the
crankshaft, then slide the pulley into place.
NOTICE:
Do not scratch the sensor area of the crankshaft timing
pulley.
(b) Install the timing belt plate with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
18. INSPECT TIMING BELT (See page 14-79)
19. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
20. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
21. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
22. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
23. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
24. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
25. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
26. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
27. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
28. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
29. INSTALL VANE PUMP V BELT (See page 14-5)
30. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
31. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
32. INSTALL FRONT WHEEL RH (See page 14-5)
33. CHECK FOR ENGINE OIL LEAKS
Page 518 of 969
1419J-03
A78310 Non-reusable part
N´m (kgf´cm, ft´lbf)
: Specified torque Valve Lifter
Valve Spring Retainer Lock
Valve Spring Retainer
Inner Compression Spring
Exhaust Valve Guide Bush Valve Stem Oil O Seal or Ring
Valve Spring Seat
Intake Valve Guide Bush
Exhaust Valve Intake Valve
Valve Adjusting Shim
RH Cylinder:
W/ Head Straight Screw
Plug No. 1
LH Cylinder:
W/ Head Straight Screw
Plug No. 2
Gasket
Semicircular Plug
44 (449, 32)
14-142
- ENGINE MECHANICALCYLINDER HEAD ASSY (3MZ-FE)
2234 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD ASSY (3MZ-FE)
COMPONENTS
Page 526 of 969
A05239
A05240
A78782
RH Cylinder:
10 mm (0.39 in.)
8 mm (0.31 in.)
A78783
LH Cylinder:
10 mm (0.39 in.)
8 mm (0.31 in.) 14-150
- ENGINE MECHANICALCYLINDER HEAD ASSY (3MZ-FE)
2242 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Lay a strip of Plastigage across each of the camshaft jour-
nals.
(e) Install the bearing caps.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
NOTICE:
Do not turn the camshaft.
(f) Remove the bearing caps.
(g) Measure the Plastigage at its widest point.
Standard oil clearance:
Intake #4, #5 journals
0.025 to 0.057 mm (0.0010 to 0.0022 in.)
Other journals 0.025 to 0.062 mm (0.0010 to 0.0024 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)
If the oil clearance is greater than maximum, re-
place the camshaft.
If necessary, replace the bearing caps and cylinder
head together.
NOTICE:
Completely remove the Plastigage.
24. INSTALL RING W/HEAD PIN (RH CYLINDER)
(a) Using a plastic-faced hammer, tap in a new ring pin to the
specified protrusion height.
Protrusion height: 3 mm (0.12 in.)
25. INSTALL RING PIN (LH CYLINDER)
(a) Using a plastic-faced hammer, tap in a new ring pin to the
specified protrusion height.
Protrusion height: 3 mm (0.12 in.)
Page 532 of 969
1419L-03
A78311
1st: 25 (250, 18)
2st: Turn 90 See page (14-158)
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable partPiston Pin Hole
Snap Ring
Piston Pin Hole Snap Ring
Connecting Rod Small
End Bush
Gasket
Gasket Gasket
50 (510, 37)
39 (398, 29)
18 (184, 13)
30 (306, 22)
30 (306, 22)
39 (398, 29)
Piston Ring (No. 1 Compression Ring)
Piston Ring (No. 2 Compression Ring)
Piston Ring (Side Rail)Piston Ring (Expander)
Connecting Rod Sub-assy
Connecting Rod Bearing
Connecting Rod Cap
Cylinder Block Sub-assy
Cylinder Block w/ Head
Straight Screw No. 3 Plug
Cylinder Block Water Drain Cock
Sub-assy Cylinder Block w/ Head
Straight Screw No. 2 Plug Cylinder Block w/ Head
Straight Screw No. 1 Plug Cylinder Block Water
Drain Cock Sub-assy
Water Seal Plate
Piston PinPiston
14-156
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
2248 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER BLOCK ASSY (3MZ-FE)
COMPONENTS
Page 533 of 969
A78312N´m (kgf´cm, ft´lbf)
: Specified torque
27 (275, 20)
27 (275, 20)1st: 22 (224, 16)
2st: Turn 90 See page (14-158)
Cylinder Block Sub-assy
Upper Crankshaft Thrust WasherCrankshaft Bearing
Crankshaft Bearing
Lower Crankshaft Thrust Washer
Crankshaft Bearing CapCrankshaft
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
14-157
2249 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 535 of 969
P12697
A78795
90
Front90Painted Mark
P12698
A79803
Number Mark
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
14-159
2251 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(h) Tighten the cap bolts in several steps by the specified
torque.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(i) Mark the front side of each cap bolt with paint.
(j) Retighten the cap bolts by 90 as shown in the illustration.
NOTICE:
Do not turn the crankshaft.
(k) Remove the cap bolts, cap and lower bearing.
(l) Measure the Plastigage at its widest point.
Standard oil clearance:
0.038 to 0.066 mm (0.0015 to 0.0026 in.)
Maximum oil clearance: 0.08 mm (0.0031 in.)
NOTICE:
Completely remove the Plastigage.
If the oil clearance is greater than maximum, re-
place the bearing.
If necessary, grind or replace the crankshaft.
HINT:
If replacing the bearing, replace it with one having the same
number as marked on the connecting rod. There are 4 sizes of
standard bearings, marked º1 º, º2º, º3º and º4º accordingly.
Reference:
Standard bearing center wall thickness:
Markmm (in.)
º1º1.484 to 1.487 (0.0584 to 0.0585)
º2º1.487 to 1.490 (0.0585 to 0.0587)
º3º1.490 to 1.493 (0.0587 to 0.0588)
º4º1.493 to 1.496 (0.0588 to 0.0589)
Page 555 of 969
A78322
Front Mark (Cavity)
Front
A78794
Protrusion Front
P12697
A78795
90
Front90Painted Mark
A78822
Front Side:
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
14-179
2271 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
42. INSTALL PISTON SUB-ASSY W/CONNECTING ROD
(a) Apply engine oil to the cylinder walls, pistons, and sur-
faces of the connecting rod bearings.
(b) Check the position of the piston ring ends.
(c) Using a piston ring compressor, push the numbered pis-
ton and connecting rod assemblies correctly into each
cylinder with the front mark of the piston facing forward.
NOTICE:
Match the numbered connecting rod cap with the connect-
ing rod.
(d) Check that the protrusion of the cap is facing the correct
direction.
(e) Apply a light coat of engine oil to the threads of the cap
bolts.
(f) Tighten the cap bolts in several steps by the specified
torque.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(g) Mark the front side of each cap bolt with paint.
(h) Retighten the cap bolts by 90 as shown in the illustration.
(i) Check that the crankshaft turns smoothly.
43. INSTALL CYLINDER BLOCK W/HEAD STRAIGHT
SCREW NO.1 PLUG
(a) Using a socket hexagon wrench 10, install a new gasket
and the screw plug.
Torque: 30 NVm (306 kgfVcm, 22 ftVlbf)
Page 557 of 969
A78323
10
45
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
14-181
2273 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) After applying the specified torque, rotate the drain cock
clockwise as shown in the illustration.
Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
NOTICE:
Install the drain cock within 3 minutes after applying
adhesive.
Do not expose the drain cock to coolant within 1 hour
after installing.
Do not rotate the drain cock by more than 1 revolution
(360) after tightening the drain cock with the speci-
fied torque.
Do not loosen the drain cock after setting it correctly.
Page 566 of 969
100J4-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
10-9
2014 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
THROTTLE BODY ASSY (3MZ-FE)
COMPONENTS
Page 567 of 969
A86249 Non-reusable part
N´m (kgf´cm, ft´lbf) : Specified torque Intake Air Connector
Gasket
Throttle Body Assy
Water By-pass Hose No. 2
Water By-pass Hose No. 3
Throttle Motor Connector
11 (112, 8)
x4 10-10
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
2015 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)