torque LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 482 of 969
A78386
8.0 (80, 71 in.Vlbf)
Ignition Coil Assy
Cylinder Head Cover
Sub-assy LH
8.4 (85, 74 in.Vlbf)
Engine Wire
Cylinder Head Cover Gasket No. 2
Camshaft Bearing Cap No. 2
16 (163, 12)
Camshaft Bearing Cap No. 2Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Bearing Cap No. 5
Camshaft Timing Gear Assy
Camshaft Bearing Cap No. 4
Camshaft Timing Gear
Bolt WasherCamshaft Sub Gear
Wave Washer
Camshaft Sub GearCamshaft Sub Gear
Shaft Snap Ring
Camshaft Bearing Cap No. 2
150 (1,530, 111)
16 (163, 12)
Camshaft Bearing Cap No. 1
No. 4 Camshaft Sub-assy
Radiator Hose Inlet
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part
Camshaft Setting
Oil Seal
V-bank Cover Sub-assy
8.0 (80, 71 in.Vlbf)
7.9 (81, 70 in.Vlbf)
No. 3 Camshaft
Sub-assy
x3
x9
x10
x10 14-106
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2198 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 484 of 969
A78711Main GearSub Gear
Service Bolt
A78712
10
12
3
4
5
67
89
A78713
10
1
2
3
4
5
6
7
89 14-108
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2200 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Secure the exhaust camshaft sub gear to the main gear
with a service bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
Recommended service bolt
Thread diameter6 mm
Thread pitch1.0 mm
Bolt length16 to 20 mm
HINT:
When removing the camshaft, make certain that the torsional
spring force of the sub gear has been eliminated by installation
of the service bolt.
(c) Using several steps, loosen and remove the 10 bearing
cap bolts uniformly in the sequence shown in the illustra-
tion. Remove the 5 bearing caps and No. 3 camshaft.
NOTICE:
Do not pry out the camshaft.
Be careful not to damage the contact surface of the
cylinder head that receives the shaft thrust.
24. REMOVE NO.4 CAMSHAFT SUB-ASSY
(a) Using several steps, loosen and remove the 10 bearing
cap bolts uniformly in the sequence shown in the illustra-
tion. Remove the 5 bearing caps and No. 4 camshaft.
NOTICE:
Do not pry out the camshaft.
Be careful not to damage the contact surface of the
cylinder head that receives the shaft thrust.
(b) Remove the oil seal from the No. 4 camshaft.
25. REMOVE CAMSHAFT TIMING GEAR ASSY (See page 14-93)
26. REMOVE CAMSHAFT SUB GEAR NO.3 (See page 14-93)
SST 09960-10010 (09962-01000, 09963-00500)
27. INSTALL CAMSHAFT SUB GEAR NO.3 (See page 14-93)
SST 09960-10010 (09962-01000, 09963-00500)
28. INSTALL CAMSHAFT TIMING GEAR ASSY (See page 14-93)
Page 486 of 969
A78743
10
1
23
4
5
6
7
8
9
A78744
Align
A05214
A78745
10
1
2
3
45
6
7
8
9 14-1 10
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2202 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(i) Using several steps, install and tighten the 10 bearing cap
bolts uniformly in the sequence shown in the illustration.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
30. INSTALL NO.3 CAMSHAFT SUB-ASSY
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being installed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Apply new engine oil to the thrust portion and journal of
the camshaft.
(b) Align the timing marks (1 dot marks) of the camshaft drive
and driven gears.
(c) Place the camshaft to the cylinder head.
(d) Install the 5 bearing caps in their proper locations.
(e) Apply a light coat of engine oil to the threads of the bear-
ing cap bolts.
(f) Using several steps, install and tighten the 10 bearing cap
bolts uniformly in the sequence shown in the illustration.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
(g) Remove the service bolt.
31. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
32. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
33. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
Page 488 of 969
141JG-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
14-1 12
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2204 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD GASKET (3MZ-FE)
COMPONENTS
Page 489 of 969
A86260 Non-reusable part
: Specified torque VSV Connector
8.0 (82, 71 in.Vlbf)x2
Emission
Control Valve Set
Emission Control Valve Bracket
Intake Air Surge Tank
Air Surge Tank
to Intake Manifold
Gasket
Throttle Motor Connector
Water By-pass Hose No. 3
Water By-pass Hose No. 2
N´m (kgf´cm, ft´lbf)
Union to Check Valve Hose
Fuel Vapor Feed Hose
x2 x3
Engine Hunger No. 1Surge Tank Stay
No. 1
Surge Tank Stay
No. 2
20 (199, 14)
20 (199, 14)
20 (199, 14)
7.8 (80, 69 in.Vlbf)
x2
x2 Pressure Feed
Tube Assy
28 (286, 21)
x2
x2
Bond Cable No. 1
Connector
28 (286, 21)
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 13
2205 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 490 of 969
A86583 Non-reusable part
: Specified torqueN´m (kgf´cm, ft´lbf) Intake Manifold
to Head Gasket No. 2 Intake Manifold
to Head Gasket No. 1
Radiator Hose InletWater Outlet
Heater Inlet
Water Hose Intake Manifold Ground Cable
Washer
8.4 (86, 74 in.Vlbf)
x2x9
x2
Washer
15 (153, 11)
15 (153, 11)
Fuel Pipe
Clamp
15 (153, 11)
Fuel Injector
Connector
Clamp
Fuel Injector Connector
x2
Engine Coolant
Temperature Sensor
Connector
Bond Cable No. 1
Connector
Pipe
14-1 14
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2206 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 491 of 969
A84917
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
N´m (kgf´cm, ft´lbf)
: Specified torque
Exhaust Pipe
Assy Front
Exhaust Pipe No. 1
Support Bracket Front
Exhaust Pipe Gasket
Non-reusable part
33 (337, 24)
56 (571, 41)
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear
Exhaust Pipe
Gasket
Exhaust Pipe Gasket
62 (633, 46)
62 (633, 46)
Radio Setting Condenser
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 15
2207 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 492 of 969
A78383
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner Assy Crankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-1 16
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2208 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 493 of 969
A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
14-1 17
2209 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 494 of 969
A84918
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Exhaust Manifold to Head Gasket
43 (439, 32)
Exhaust Manifold Heat Insulator No. 1
Exhaust Manifold Sub-assy RH
Vane Pump Assy
43 (439, 32)
8.5 (87, 75 in.Vlbf)
49 (500, 36)
x3
x6 14-1 18
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2210 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)