torque spec LEXUS ES300 2005 Manual PDF
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 329 of 969
3305H-02
F41008NVm (kgfVcm, ftVlbf) : Specified torque
39 (398, 29)
5.4 (55, 48 in.Vlbf)
Lock NutAdjusting NutParking Brake Control Pedal Assy
Parking Brake Switch Assy
Tension Spring
Parking Brake Cable Assy No.1
Clip
39 (398, 29)39 (398, 29)
Parking Brake Control Pedal Assy:
Parking Pedal PadReturn Spring Damper
- PARKING BRAKEPARKING BRAKE
33-3
2499 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARKING BRAKE
COMPONENTS
Page 330 of 969
C90467F41686
NVm (kgfVcm, ftVlbf) : Specified torque
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)
Consol Box Mounting Bracket No.2Parking Brake Control Pedal Models:
12.5 (128, 9)
Parking Brake EqualizerParking Brake Cable Assy No.3
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)7.8 (80, 69 in.Vlbf)
Parking Brake Cable Assy No.4
Parking Brake Cable Heat Insulator
Parking Brake Cable:
5.4 (55, 48 in.Vlbf)
12.5 (128, 9)12.5 (128, 9)
33-4
- PARKING BRAKEPARKING BRAKE
2500 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 331 of 969
C90458F41967
NVm (kgfVcm, ftVlbf) : Specified torque
Non-reusable part
High Temperature grease
Parking Brake Assy:
Shoe Hold-down Spring PinRear Disc Brake Caliper Assy LH
Parking Brake Shoe Parking Brake Shoe Return
Tension Spring
Parking Brake Shoe Strut LH Parking Brake
Shoe Strut
Compression
Spring
Parking Brake Shoe
Shoe Hold-down Spring CupShoe Adjusting Screw Set Parking Brake Shoe
Return Tension Spring
Rear DiscHole Plug Adjusting BoltShoe Hold-down Spring C-W asher
Shim
47 (480, 35)
Parking Brake
Shoe Lever
Adjusting Bolt
- PARKING BRAKEPARKING BRAKE
33-5
2501 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 333 of 969
F41010
F41009
- PARKING BRAKEPARKING BRAKE CONTROL PEDAL ASSY
33-7
2503 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
12. INSTALL PARKING PEDAL PAD
13. INSTALL RETURN SPRING DAMPER
14. INSTALL TENSION SPRING
15. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch assy with the screw.
16. CONNECT PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 with the clip,
adjusting nut and lock nut.
17. INSTALL PARKING BRAKE CONTROL PEDAL ASSY
(a) Install the parking brake control pedal assy with the 2
bolts and nut.
Torque: 39 NVm (398 kgfVcm, 29 ftVlbf)
(b) Connect the parking brake switch connector.
18. INSTALL INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH
19. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER
20. INSTALL FRONT DOOR SCUFF PLATE LH
21. INSTALL COMBINATION METER ASSY
22. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY
23. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 339 of 969
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.3
33-13
2509 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
14. INSTALL PARKING BRAKE SHOE STRUT LH(See page 33-16)
15. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING(See page 33-16)
16. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING(See page 33-16)
17. CHECK PARKING BRAKE INSTALLATION(See page 33-16)
18. INSTALL REAR DISC(See page 33-16)
19. ADJUST PARKING BRAKE SHOE CLEARANCE(See page 33-16)
20. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
21. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
22. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 341 of 969
C90470
Turn
Buckle
- PARKING BRAKEPARKING BRAKE CABLE ASSY NO.4
33-15
2511 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(c) Tighten the turn buckle, connect the parking brake cable
assy No.4 to the parking brake cable assy No.1.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
8. INSTALL YAWRATE SENSOR (W/ VSC)(See page 32-59)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
(a) Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 NVm (128 kgfVcm, 9 ftVlbf)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. CHECK VSC SENSOR SIGNAL (W/ VSC)(See page 05-471)
Page 345 of 969
F40322
Front FrontRH
LH
F40026
Expand
Contract
- PARKING BRAKEPARKING BRAKE ASSY
33-19
2515 Author: Date:
16. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.
NOTICE:
There should be no oil or grease adhering to the friction surface of the shoe lining and disc.
17. INSTALL REAR DISC(See page 32-41)
18. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand
the shoes until the disc locks.
(c) Contract the shoe adjuster until the disc can rotate
smoothly.
Standard : Return 8 notches
(d) Check shoe is no brake drag.
(e) Install the hole plug.
19. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts.
Torque: 47 NVm (480 kgfVcm, 35 ftVlbf)
20. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
21. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL(See page 33-2)
Page 347 of 969
3001V-08
F40163
F40164
C98686
30-2- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2405 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
ON-VEHICLE INSPECTION
1. REMOVE FRONT WHEEL
2. DISCONNECT FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
3. REMOVE FRONT DISC
4. INSPECT FRONT AXLE HUB BEARING BACKLASH
(a) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
5. INSPECT FRONT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-8)
8. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
9. REMOVE REAR WHEEL
10. DISCONNECT REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
11. REMOVE REAR DISC
12. INSPECT REAR AXLE HUB BEARING BACKLASH
(a) Set a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
Page 348 of 969
C98687
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-3
2406 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
13. INSPECT REAR AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 mm (0.0027 in.)
If the deviation exceeds the maximum, replace the axle hub as-
sembly.
NOTICE:
Ensure that the dial indicator is set at right angles to the
measurement surface.
14. INSTALL REAR DISC
15. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
16. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
Page 349 of 969
300AX-02
C91613
Front Drive Shaft
Assy LH Drive Shaft Bearing
Bracket Hole Snap Ring
Tie Rod Assy LH
Front Suspension
Arm Sub-assy Lower
No.1 LHFront Axle Assy LH Front Stabilizer Link Assy LH
Speed Sensor Front LH
Cotter Pin Front Drive Shaft
Assy RH
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable part
32 (330, 24)
8.0 (82, 71 in.Vlbf)
294 (2,998, 217)
49 (500, 36)
75 (765, 55)
74 (755, 55)
Front Flexible Hose
No. 1
19 (192, 14)
30-4
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2407 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
COMPONENTS