torque spec LEXUS ES300 2005 Manual Online
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 351 of 969
G29148
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Front LH
Tie Rod Assy LH
Speed Sensor Front LH
Front Suspension Arm
Sub-assy Lower No.1 LH
Cotter Pin Front Axle LH
Hub Bolt
Steering Knuckle LH
Lower Ball Joint Assy LHFront Axle Assy LH Front Drive Shaft Assy LH
210 (2,141, 155)
8.0 (82, 71 in.Vlbf)
Front Disc
107 (1,090, 79)
75 (765, 55)49 (500, 36)294 (2,998, 217)
Front Axle Hub LH
Hole Snap Ring
Cotter Pin
Front Axle Hub
LH Bearing
123 (1,254, 91)
Disc Brake Dust
Cover Front LH
Front Axle Hub Sub-assy LH
8.3 (85, 73 in.Vlbf)
8.3 (85, 73 in.Vlbf)
Front Wheel Bearing
Dust Deflector No.1 LH
Front Disc brake
caliper assy LH
30-6- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)
2409 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 352 of 969
C91585
NVm (kgfVcm, ftVlbf): Specified torque
Non-reusable partShock Absorber Assy Rear LH
Rear Suspension Arm
Assy No.2 LH
Rear Disc Brake
Caliper Assy LH Rear Axle Carrier
Sub-assy LH
Parking Brake Assy
Rear Axle Hub &
Bearing Assy LHRear Disc Strut Rod Assy Rear
100 (1,020, 74)
62 (630, 46)
100 (1,020, 74)
113 (1,152, 83)
113 (1,152, 83)
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)
Rear Axle LH Hub Bolt
80 (816, 59)
X5
255 (2,600, 188)
19 (192, 14)
62 (630, 46)
80 (816, 59)
Rear Suspension Arm
Assy No.1 LH
- DRIVE SHAFT / PROPELLER SHAFTDRIVE SHAFT, PROPELLER SHAFT, AXLE (From July,
2003)30-7
2410 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 363 of 969
F40147
F40136
F40152
30-18
- DRIVE SHAFT / PROPELLER SHAFTFRONT DRIVE SHAFT (From July, 2003)
2421 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the speed sensor to the steering knuckle with the
bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
NOTICE:
Prevent foreign matter from adhering to the speed sensor.
42. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the nut.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the stud.
43. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the front axle hub LH
nut.
44. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
45. ADD AUTOMATIC TRANSAXLE FLUID (SEE PAGE 40-1)
46. INSPECT AUTOMATIC TRANSAXLE FLUID
47. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE 26-5)
48. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 368 of 969
C91612
C91612
F40163
F40164
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
30-23
2426 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the front disc brake caliper assy LH with the 2 bolts
to the steering knuckle LH.
Torque: 107 NVm (1,090 kgfVcm, 79 ftVlbf)
26. INSTALL FRONT AXLE HUB LH NUT (SEE PAGE30-8)
(a) Using a socket wrench (30 mm), install a new axle hub LH nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
27. DISCONNECT FRONT DISC BRAKE CALIPER ASSY
LH
(a) Remove the 2 bolts and separate the front disc brake cali-
per assy LH from the steering knuckle LH.
NOTICE:
Use a string or other device to keep the brake caliper from
hanging down by the flexible hose.
28. REMOVE FRONT DISC
29. INSPECT BEARING BACKLASH
(a) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
30. INSPECT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
Page 369 of 969
C91612
C68609
30-24
- DRIVE SHAFT / PROPELLER SHAFTFRONT AXLE HUB SUB-ASSY LH (From July, 2003)
2427 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the front disc brake caliper assy LH with the 2 bolts
to the steering knuckle LH.
Torque: 107 NVm (1,090 kgfVcm, 79 ftVlbf)
33. INSTALL SPEED SENSOR FRONT LH (SEE PAGE 30-8)
34. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new axle hub LH
nut.
Torque: 294 NVm (2,998 kgfVcm, 217 ftVlbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (SEE PAGE
26-5)
37. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 372 of 969
C83035
C83015
C83016
C83008
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
30-27
2430 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
8. INSTALL REAR AXLE HUB & BEARING ASSY LH
(a) Install the rear axle hub & bearing assy LH with the 4 bolts.
Torque: 80 NVm (816 kgfVcm, 59 ftVlbf)
9. INSTALL SKID CONTROL SENSOR WIRE
10. INSPECT BEARING BACKLASH
(a) Set a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
11. INSPECT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 mm (0.0028 in.)
If the backlash exceeds the maximum, replace the axle hub as-
sembly.
12. INSTALL REAR DISC
13. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper assy LH with the 2 bolts.
Torque: 62 NVm (630 kgfVcm, 46 ftVlbf)
Page 373 of 969
C83014
30-28
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE HUB & BEARING ASSY LH
2431 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Install the rear flexible hose with the bolt.
Torque: 19 NVm (192 kgfVcm, 14 ftVlbf)
14. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
15. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
16. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 375 of 969
C83019
C83018
C83017
30-30
- DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB-ASSY LH
2433 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. INSTALL REAR AXLE CARRIER SUB-ASSY LH
(a) Install the rear axle carrier sub-assy LH with the 2 bolts
and nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
NOTICE:
When installing bolt, stop the bolt from rotating and torque
the nut.
HINT:
Insert the bolt from the rear side of the vehicle and install the
nut.
11. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Install the rear suspension arm assy No.1 LH to the rear
axle carrier sub-assy LH with the bolt and nut, temporarily
tighten the bolt.
HINT:
Insert the bolt from the front side of the vehicle and while fixing
the nut, turn and install the bolt.
12. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.2 LH
(a) Install the rear suspension arm No.2 to the rear axle carri-
er sub-assy LH with the bolt and nut, temporarily tighten
the bolt.
HINT:
Insert the bolt from the rear side of the vehicle and while fixing
the nut, turn and install the bolt.
13. INSTALL REAR AXLE HUB & BEARING ASSY LH (SEE PAGE 30-26)
14. INSTALL SKID CONTROL SENSOR WIRE
15. INSTALL REAR DISC
16. INSTALL REAR DISC BRAKE CALIPER ASSY LH (SEE PAGE 30-26)
17. TEMPORARILY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
18. STABILIZE SUSPENSION (SEE PAGE 27-18)
19. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH (SEE PAGE 27-10)
20. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.2 LH (SEE PAGE 27-14)
21. FULLY TIGHTEN STRUT ROD ASSY REAR (SEE PAGE 27-18)
22. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
23. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (SEE PAGE 27-3)
24. CHECK ABS SPEED SENSOR SIGNAL
w/ VSC (SEE PAGE 05-471)
w/o VSC (SEE PAGE 05-420)
Page 382 of 969
14-6
- ENGINE MECHANICALDRIVE BELT (3MZ-FE)
2098 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
7. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
8. INSTALL FRONT WHEEL RH
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
Page 391 of 969
141J8-01
A84923
N´m (kgf´cm, ft´lbf)
: Specified torquex3
V-bank Cover Sub-assy
7.9 (81, 70 in.Vlbf)
Front Fender Apron Seal RH
Clip x7
Clip
Radiator Lower Air Deflector
Engine Under Cover No. 1
Engine Under Cover No. 2
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-15
2107 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PARTIAL ENGINE ASSY (3MZ-FE)
COMPONENTS