torque spec LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 402 of 969
A78307
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Camshaft Setting
Oil Seal Gasket
45 (459, 33)
10 (102, 7)
19 (189, 14)
150 (1,530, 111)
16 (163, 12)
Cylinder Head
GasketOil Control
Valve Filter Cylinder Head
Cover Rear Cylinder Head
Sub-assy Cylinder Head
Rear Plate Gasket Camshaft Bearing
Cap No. 2
CamshaftCamshaft Timing Gear Assy RH Bank:
Camshaft Bearing
Cap No. 1Camshaft Bearing
Cap No. 2Camshaft Bearing
Cap No. 4
No. 2 CamshaftCamshaft Bearing Cap No. 5
Camshaft Bearing Cap No. 2
Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6 Camshaft Timing Gear Bolt Washer
Camshaft Sub Gear
Camshaft Sub
Gear Wave Washer
Camshaft Sub Gear
Shaft Snap Ring x10
x4
x10
16 (163, 12)
1st: 54 (550, 40)
2st: Turn 90 See page 14-40
x8 14-26
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Page 403 of 969
A78308
Camshaft Setting
Oil Seal
Cylinder Head
Gasket No. 2Cylinder Head
Cover Rear
Cylinder Head
Rear Plate Gasket Camshaft Bearing
Cap No. 2
Camshaft Bearing
Cap No. 1Camshaft Bearing Cap No. 2
Camshaft Bearing
Cap No. 4 Camshaft Bearing
Cap No. 5
Camshaft Bearing
Cap No. 2Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Timing
Gear Bolt WasherCamshaft
Sub Gear
Camshaft Sub
Gear Wave WasherCamshaft Sub
Gear Shaft
Snap Ring
16 (163, 12)
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part
LH Bank:
Camshaft Timing Gear Assy
Gasket
No. 4 Camshaft Sub-assy
No. 3 Camshaft Sub-assy
Oil Control
Valve Filter
x4
150 (1,530, 11)
45 (459, 33)
16 (163, 12)
19 (189, 14)
Engine Hanger No. 2
Cylinder Head LH
20 (199, 14)
1st: 54 (550, 40)
2st: Turn 90 See page 14-4010 (102, 7)
x8 x10 x10
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-27
2119 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 404 of 969
A78309
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part O-ring
Gasket
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
45 (459, 33)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
30 (306, 22)
43 (439, 32)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
Oil Pan Sub-assy No. 2 Gasket Oil Strainer Sub-assy
Oil Pan Drain PlugOil Pan Sub-assy Oil Pump SealOil Pan Baffle Plate Oil Filter
Sub-assyx6 Water Inlet Housing
Engine Rear Oil Seal Retainer
Engine Rear
Oil Seal Cylinder Block Sub-assy
20 (199, 14)
Oil Pump Assy
14-28
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2120 Author: Date:
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Page 414 of 969
A86570
From Canister
Vacuum Tank
Actuator Actuator
Vacuum Surge
TankVSV for EVAP
VSV for ACIS
Engine Mounting
Insulator FR
VSV for Active Control
Engine MountCapVSV Vacuum Hose Routing Diagram:
14-38
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2130 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
140. CONNECT TRANSMISSION CONTROL CABLE ASSY (See page 40-44)
141. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See page 17-9)
142. INSTALL GENERATOR BELT ADJUSTING BAR (See page 17-9)
143. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
144. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
145. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
146. INSTALL GENERATOR ASSY (See page 19-21)
147. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
148. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
149. INSTALL INTAKE AIR RESONATOR SUB-ASSY
Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf)
150. INSTALL AIR CLEANER INLET NO.1 (See page 19-5)
151. INSTALL AIR CLEANER BRACKET (See page 19-5)
152. INSTALL AIR CLEANER ASSY (See page 19-5)
153. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
154. CHECK CONNECTION OF VACUUM HOSE
155. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
156. INSTALL FRONT WHEELS (See page 14-5)
Page 436 of 969
A78733
SST
A78734
Align
A05738
14-60
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2152 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Using SST, align the holes of the camshaft main gear and
sub gear by turning the camshaft sub gear counterclock-
wise, then temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
(f) Align the gear teeth of the main gear and sub gear, then
tighten the service bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
NOTICE:
Be careful not to damage the camshaft journals.
HINT:
When installing the camshaft, make certain that the torsional
spring force of the sub gear has been eliminated by installation
of the service bolt.
75. INSTALL CAMSHAFT TIMING GEAR ASSY
(a) Align the alignment pin with the alignment pin groove,
then install the VVT-i into the camshaft.
NOTICE:
Install it with the lock pin engaged and locked at the most
retard angle position.
(b) Apply engine oil to the nut, mounting surface of the VVT-i
and screw threads.
NOTICE:
Be sure to apply the oil, otherwise the specified
torque cannot be obtained.
New nuts must be used when replacing the VVT-i
unit.
(c) Using a 46 mm socket wrench, install and tighten a lock
nut by turning it counterclockwise.
Torque: 150 NVm (1,530 kgfVcm, 111 ftVlbf)
NOTICE:
The lock nut has LH threads.
Never use any tools other than the socket wrench.
Other tools will deform the cam angle rotor.
76. INSTALL NO.2 CAMSHAFT
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being installed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Apply new engine oil to the thrust portion and journal of
the camshaft.
Page 446 of 969
A78753
SST
A52345
14-70
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2162 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
92. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 28 NVm (286 kgfVcm, 21 ftVlbf)
93. INSTALL TIMING BELT NO.2 COVER
(a) Visually check for cracks and breaks on the gasket of the timing belt cover.
If there is a trace of water intrusion when checking visually, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
94. INSTALL TIMING BELT NO.1 COVER
(a) Visually check for cracks and breaks on the gasket of the timing belt cover.
If there is a trace of water intrusion when checking visually, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
95. INSTALL CRANKSHAFT PULLEY
(a) Align the keyway of the pulley with the key located on the
crankshaft, then slide the pulley into place.
(b) Using SST, install the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021
Torque: 220 NVm (2,250 kgfVcm, 162 ftVlbf)
96. INSTALL VVT SENSOR
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
97. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
98. INSTALL ENGINE HANGER NO.2
Torque: 20 NVm (199 kgfVcm, 14 ftVlbf)
99. INSPECT VALVE CLEARANCE
(a) Turn the crankshaft pulley, then align the timing notch with
the timing mark º0º of the timing belt No. 1 cover.
(b) Check that the valve lifters on the intake side of the No.
1 cylinder are not pushed by the cam.
If the valve lifters are pushed, turn the crankshaft 1 revolution
(360) and align the marks as above.
Page 453 of 969
141JA-01
A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
14-77
2169 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TIMING BELT (3MZ-FE)
COMPONENTS
Page 454 of 969
A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-78
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
2170 Author: Date:
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Page 462 of 969
A78546
A
B
A
A 14-86
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
2178 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
24. INSTALL ENGINE MOVING CONTROL ROD
(a) Install the engine moving control rod and bracket with the
4 bolts.
Torque:
64 NVm (653 kgfVcm, 47 ftVlbf) for bolt A
23 NVm (235 kgfVcm, 17 ftVlbf) for bolt B
25. INSTALL VANE PUMP V BELT (See page 14-5)
26. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
27. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
28. INSTALL FRONT WHEEL RH (See page 14-5)
Page 463 of 969
141JC-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-87
2179 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CAMSHAFT (RH BANK) (3MZ-FE)
COMPONENTS