torque LEXUS GS400 2000 Service Manual PDF

F02851
BR±8
± BRAKEBRAKE FLUID
2116 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(l) Observe the procedure in step (k) and bleed left rear
brake line.
(m) Disconnect the actuator checker (SST) and sub±wire har-
ness (SST) from the actuator.
SST 09990±00150, 09990±00480
(n) Connect the 2 connectors to the hydraulic brake booster.
(o) Clear the DTC (See page DI±389).
4. BLEED BRAKE LINE
(a) Connect the vinyl tube to the brake caliper.
(b) Depress the brake pedal several times, then loosen the
bleeder plug with the pedal held down.
(c) At the point when fluid stops coming out, tighten the
bleeder plug, then release the brake pedal.
(d) Repeat (b) and (c) until all the air in the fluid has been bled
out.
(e) Repeat the above procedure to bleed the brake line for
each wheel.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
5. CHECK FLUID LEVEL IN RESERVOIR
(a) With the ignition switch OFF, depress the brake pedal
more than 40 times.
HINT:
When a pressure in power supply system is released, reaction
force becomes heavy and stroke becomes shorter.
(b) Remove the reservoir cap. Add brake fluid up to the
ºMAXº line.
Fluid: SAE J1703 or FMVSS NO. 116 DOT3

BR0K8±09
F06044Non±reusable part


Gasket
Hydraulic Brake Booster
Assembly
13 (130, 9)
End PadBrake Fluid Level Warning
ConnectorReturn Spring
No. 7 Heater to Register DuctNo. 1 Under Cover No. 1 Safety Pad
15 (155, 11)
15 (155, 11)
15 (155, 11)
15 (155, 11)
N´m (kgf´cm, ft´lbf) : Specified torquePin
Clip BR±48
± BRAKEHYDRAULIC BRAKE BOOSTER
2156 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
COMPONENTS

F06045
Reservoir Set Screw
Hydraulic Brake Booster
Oil Pressure
Sensor
No. 1 Accumulator
BracketNo. 2
Accumulator
Bracket
No. 1 Pump
Bracket
Actuator No. 1 TubeAccumulator

O±ring
Spring
Silencer Tube Grommet
No. 2 Piston
No. 1 PistonSnap Ring
BootClevis Reservoir
Cap
No. 2 Pump
Bracket Sleeve
Collar
Booster Pump Motor
Cushion Washer Actuator Hose
15 (155, 11)
54 (550, 36)
1.7 (17.5, 15.2 in.´lbf)
81 (830, 60)
Non±reusable part


Cushion Cushion
Collar
Cushion
25 (260, 19)
N´m (kgf´cm, ft´lbf) : Specified torqueSpacer

O±ring
Clamp

Wire Harness
± BRAKEHYDRAULIC BRAKE BOOSTER
BR±49
2157 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)

BR0K9±04
F06046
SST
F01655
SST
F06047
BR±50
± BRAKEHYDRAULIC BRAKE BOOSTER
2158 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
NOTICE:

Before starting the work, make sure that the ignition
switch is OFF and depress the brake pedal more than
40 times.

As high pressure is applied to the brake actuator tube
No. 1, never deform it.

Until the work is over, do not turn the ignition switch
ON.
1. DRAW OUT FLUID WITH SYRINGE
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
2. REMOVE NO. 1 UNDER COVER (See page BO±88)
3. REMOVE END PAD AND NO. 1 SAFETY PAD
4. REMOVE NO. 7 HEATER TO REGISTER DUCT
5. DISCONNECT BRAKE LINES
Using SST, disconnect the 4 brake lines.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
6. DISCONNECT LEFT FRONT WHEEL BRAKE LINE
Using SST, disconnect the left front wheel brake line from the
flexible hose.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
7. REMOVE 2 BRAKE LINE CLAMPS
8. DISCONNECT LEVEL WARNING SWITCH CONNEC-
TOR
9. DISCONNECT 4 CONNECTORS
10. REMOVE PEDAL RETURN SPRING, CLIP AND CLE-
VIS PIN
11. REMOVE HYDRAULIC BRAKE BOOSTER ASSEMBLY
(a) Loosen the lock nut, then remove the clevis and lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Remove the 4 booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Remove the booster assembly and gasket.

BR0YV±02
F06048
SST
SST
F06961
F01657Pin
± BRAKEHYDRAULIC BRAKE BOOSTER
BR±51
2159 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
DISASSEMBLY
1. PLACE HYDRAULIC BRAKE BOOSTER IN VISE
Using SST, set the hydraulic brake booster in vise.
SST 09630±00014 (09631±00142),
09950±60010 (09951±00180, 09951±00190)
2. REMOVE RESERVOIR AND GROMMETS
(a) Remove the reservoir cap.
(b) Remove the 3 set screws and pull out the reservoir.
Torque: 1.7 N´m (17.5 kgf´cm, 15.2 in.´lbf)
(c) Remove the 3 grommets.
3. REMOVE CYLINDER BOOT
4. REMOVE OIL PRESSURE SENSOR
Using 30 mm deeper socket wrench and remove the oil pres-
sure sensor, spacer and O±ring.
Torque: 81 N´m (830 kgf´cm, 60 ft´lbf)
5. REMOVE PISTONS
(a) Pressing the piston in with a screwdriver, use a pin or an
equivalent to push the snap ring from the hole in the body
then remove it with another screwdriver.
(b) Remove the No. 1 and No. 2 piston, pulling straight out,
not at an angle.
NOTICE:

If pulled out and installed at an angle, there is a possi-
bility that the cylinder bore could be damaged.

At the time of reassembly, be careful not to damage
the rubber lips on the pistons.
6. DISCONNECT ACTUATOR HOSE
7. REMOVE 3 BOLTS, 2 HANGERS AND CLAMP

F02809
SST
F06962
Cloth
F06963
SST
Cloth
BR±52
± BRAKEHYDRAULIC BRAKE BOOSTER
2160 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
8. REMOVE BRAKE ACTUATOR TUBE NO. 1
Using SST, remove the brake actuator tube No. 1.
SST 09023±00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
9. REMOVE BOOSTER PUMP AND ACCUMULATOR
(a) Remove the 4 screws and wire harness.
HINT:
At the time of installation, please refer to the following item.
Replace the used wire harness with new one.
(b) Using 5 mm socket hexagon wrench, remove the 3 bolts,
No. 1 accumulator bracket, No. 2 accumulator bracket,
booster pump and accumulator with the No. 1 pump
bracket.
(c) Remove the bolt and No. 1 pump bracket, and remove the
2 washers, 3 cushions, 2 collars and sleeve.
(d) Remove the 2 bolts and No. 2 pump bracket.
10. PLACE BOOSTER PUMP IN VISE
Place the booster pump with a cloth shown in the illustration on
the left.
11. REMOVE ACCUMULATOR FROM BOOSTER PUMP
(a) Using SST, remove the accumulator.
SST 09318±12010
Torque: 54 N´m (550 kgf´cm, 36 ft´lbf)
(b) Remove the silencer tube, spring and O±ring.
NOTICE:
Ensure no foreign matter enters the pump.

BR0K1±07
F02813
Front Speed Sensor
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
8.0 (82, 71 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
± BRAKEFRONT SPEED SENSOR
BR±57
2165 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
FRONT SPEED SENSOR
COMPONENTS

BR0K2±06
F02814
F02815
BR±58
± BRAKEFRONT SPEED SENSOR
2166 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT SPEED SENSOR CONNECTOR
3. REMOVE SPEED SENSOR
(a) Remove the resin clip and 2 clamp bolts holding the sen-
sor harness to the body.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the bolt and speed sensor from the steering
knuckle.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

BR0K4±07
F02816
Headrest
Seatback
Seat Cushion
Rear Speed Senser
5.5 (56, 49in.´lbf)
5.0 (51, 44 in.´lbf)
8.0 (82, 71 in.´lbf)
18 (185, 13)
N´m (kgf´cm, ft´lbf) : Specified torque BR±60
± BRAKEREAR SPEED SENSOR
2168 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REAR SPEED SENSOR
COMPONENTS

BR0K5±07
F02817
F02818
± BRAKEREAR SPEED SENSOR
BR±61
2169 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the seat cushion and 2 headrests.
(b) Remove the 4 bolts, 2 nuts and seatback.
Torque: 18 N´m (185 kgf´cm, 13 in.´lbf)
(c) Disconnect the speed sensor connector and pull out the
sensor wire harness with the grommet.
2. REMOVE SPEED SENSOR
(a) Remove the clamp bolt holding the sensor wire harness
to the suspension arm No. 1.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Remove the clamp nut holding the sensor wire harness
to the body.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
(c) Remove the sensor installation bolt and speed sensor
from the axle carrier.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)