torque LEXUS GS400 2000 Service Manual Online

CO0AC±01
B01881
± COOLING (2JZ±GE)RADIATOR
CO±23
1561 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL ELECTRIC COOLING FAN TO RADIATOR
(a) Install the electric cooling fan with the 6 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(b) Connect the radiator reservoir hose to the radiator.
2. INSTALL RADIATOR AND ELECTRIC COOLING FAN
ASSEMBLY
(a) Install the 2 lower radiator supports to the radiator.
(b) Attach the 2 lower radiator supports on the radiator to the
body bracket.
(c) Install the radiator and electric cooling fan assembly with
the 2 upper radiator supports and 2 nuts.
Torque: 13.5 N´m (135 kgf´cm, 10 ft´lbf)
(d) Connect these parts:

Upper radiator hose to radiator

Lower radiator hose to radiator

ECM outlet duct to ECM box

Wire for electric cooling fan to clamp on electric
cooling fan

2 electric cooling fan connectors

ECT switch connector for electric cooling fan

2 oil cooler hoses for A/T to radiator
3. INSTALL AIR CLEANER AND MAF METER AS-
SEMBLY
4. INSTALL AIR CLEANER INLET
5. FILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR ENGINE COOLANT
AND A/T FLUID LEAKS
7. INSTALL ENGINE UNDER COVER

CO09Y±01
A02724
Air Cleaner Inlet
Upper Radiator Support
MAF Meter Connector Air Cleaner and MAF
Meter AssemblyLower Radiator Hose
Radiator
Assembly
ECM Outlet Duct
ECT
Switch
Engine Wire Clamp EVAP Hose
Lower Radiator Support
Intake Air Resonator
PS Pump
Front Bracket
Water Pump Pulley
Drive Belt
Engine Under CoverPS Vane Pump
Oil Cooler Hose
for A/T Electric Cooling
Fan Connector
Upper Radiator
Hose
x 18
58 (590, 43)
52 (530, 38)
N´m (kgf´cm, ft´lbf)
 Non±reusable part: Specified torqueWire Clamp
Upper Radiator
Support
± COOLING (2JZ±GE)WATER PUMP
CO±3
1541 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
WATER PUMP
COMPONENTS

B01985
Water Bypass Outlet
 O±Ring
Engine Wire
Water
Pump
Connector Bracket
Idler PulleyGasket
Timing Belt GuideNo.2 Water Bypass Pipe
Drain Hose
Timing Belt Tensioner
Timing Belt
Drive Belt TensionerOil Filler Cap
No.3 Timing Belt Cover
No.1 Water
Bypass Pipe
 Gasket
Crankshaft PulleyDust Boot
x 5 Thermostat
 O±Ring
 O±Ring
No.2 Timing Belt Cover
Gasket
No.1 Timing Belt Cover
 Gasket
Water Inlet
x 6
35 (350, 26)
21 (210, 15)
21 (210, 15)
27 (270, 20)

N´m (kgf´cm, ft´lbf) : Specified torque
 Non±reusable part

Precoated part
330 (3,300, 243)
Clamp Bracket
Crankshaft Position
Sensor Connector
Gasket
CO±4
± COOLING (2JZ±GE)WATER PUMP
1542 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)

CO0AI±03
B02071
CO±30
± COOLING (2JZ±GE)ELECTRIC COOLING FAN
1568 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL ELECTRIC COOLING FAN
(a) Install the electric cooling fan with the 6 bolts.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(b) Connect the upper radiator hose to the radiator.
(c) Connect the ECM outlet duct to the ECM box.
(d) Connect the wire for electric cooling fan to clamp on the
electric cooling fan.
(e) Connect the 2 electric cooling fan connectors.
(f) Connect the radiator reservoir hose to the radiator.
2. INSTALL AIR CLEANER AND MAF METER AS-
SEMBLY
3. INSTALL AIR CLEANER INLET
4. FILL WITH ENGINE COOLANT
5. START ENGINE AND CHECK FOR COOLANT LEAKS

CO0A1±03
P03945
New
O±Ring
P02574
New Gasket
A02801
AB A
B
A
B
B
B
B01614
New O±Ring
CO±8
± COOLING (2JZ±GE)WATER PUMP
1546 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
INSTALLATION
1. INSTALL WATER PUMP
(a) Install a new O±ring to the cylinder block.
(b) Install the drain hose.
(c) Install a new gasket to the water pump.
(d) Connect the water pump to the water bypass pipe. Do not
install the nut yet.
(e) Install the water pump with the 2 bolts (A) and 4 bolts (B).
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
HINT:
Hand tighten the (A) bolts first.
(f) Install the 2 nuts holding the No.2 water bypass pipe to
the water pump.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(g) Install the connector bracket (for crankshaft position sen-
sor connector) with the bolt.
(h) Install the clamp bracket (for engine wire) with the bolt.
(i) Install the generator with the bolt and nut.
Torque: 40 N´m (400 kgf´cm, 30 ft´lbf)
2. INSTALL THERMOSTAT AND WATER INLET
(See page CO±13)
3. INSTALL NO.1 WATER BYPASS PIPE AND WATER
BYPASS OUTLET
(a) Install 2 new O±rings to the No.1 water bypass pipe.
(b) Install a new O±ring and the water bypass outlet with the
2 bolts.
Torque: 9.0 N´m (90 kgf´cm, 80 in.´lbf)
4. INSTALL IDLER PULLEY AND TIMING BELT
(See page EM±23)
5. INSTALL WATER PUMP PULLEY AND DRIVE BELT
Torque: 14 N´m (140 kgf´cm, 10 ft´lbf)

EC0DF±01
B01589
Air Cleaner, MAF Meter
and Intake Air Resonator
AssemblyPCV Hose
PS Air Hose
Air Cleaner Inlet MAF Meter Connector
Heated Oxygen Sensor
(Bank 1 Sensor 1)EVAP Hose

Gasket
Exhaust Manifold (with Front TWC)
Pipe Support Bracket
N´m (kgf´cm, ft´lbf)

Non±reusable partWire Grommet
Front Exhaust Pipe
: Specified torque
Heated Oxygen Sensor
(Bank 2 Sensor 1)
Heated Oxygen Sensor
(Bank 1 Sensor 2)

Gasket
40 (408, 30)
x 8
45 (450, 32)
44 (440, 32)
Engine Wire Clamp
Case Clamp

Clamp
44 (440, 32)
EC±12± EMISSION CONTROL (2JZ±GE)THREE±WAY CATALYTIC CONVERTER (TWC)
SYSTEM
1463 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
THREE±WAY CATALYTIC CONVERTER (TWC) SYSTEM
COMPONENTS

B08609
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
44 (440, 32)
Gasket


Gasket

Front Exhaust Pipe
(with Rear TWC)
44 (440, 32)
44 (440, 32)
Pipe Support Bracket Floor Carpet Under CoverHeated Oxygen
Sensor Connector
TWC
± EMISSION CONTROL (2JZ±GE)THREE±WAY CATALYTIC CONVERTER (TWC)
SYSTEMEC±13
1464 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)

EC050±04
B09011
± EMISSION CONTROL (2JZ±GE)THREE±WAY CATALYTIC CONVERTER (TWC)
SYSTEMEC±15
1466 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
REPLACEMENT
1. REMOVE ENGINE COVER
2. REMOVE AIR CLEANER INLET
3. REMOVE AIR CLEANER, MAF METER AND INTAKE
AIR RESONATOR ASSEMBLY (See page EM±62)
4. DISCONNECT HEATED OXYGEN SENSORS FROM
EXHAUST MANIFOLD
(a) Disconnect the 3 oxygen sensor connectors.
(b) Disconnect the 2 oxygen sensors (bank 1 sensor 1, 2)
from the exhaust manifold.
5. REMOVE FRONT EXHAUST PIPE (WITH REAR TWC)
(a) Take out the front side of the floor carpet.
(b) Disconnect the oxygen sensor connector.
(c) Remove the 2 bolts and pipe support bracket.
(d) Remove the 5 bolts, front exhaust pipe and 3 gaskets.
6. REMOVE EXHAUST MANIFOLD (WITH FRONT TWC)
(a) Using a 14 mm deep socket wrench, remove the 8 nuts,
the exhaust manifold and 2 gaskets.
(b) Remove the heated oxygen sensor (bank 2 sensor 1)
form the exhaust manifold.
7. REINSTALL NEX EXHAUST MANIFOLD (WITH FRONT
TWC)
(a) Install the heated oxygen sensor (bank 2 sensor 1) to the
exhaust manifold.
Torque: 45 N´m (450 kgf´cm, 33 ft´lbf)
(b) Install 2 new gaskets to the cylinder head.
(c) Using a 14 mm deep socket wrench, install new exhaust
manifold with 8 new nuts. Uniformly tighten the nuts in
several passes.
Torque: 40 N´m (408 kgf´cm, 30 ft´lbf)
8. REINSTALL FRONT EXHAUST PIPE (WITH REAR
TWC)
(a) Reinstall new 3 gaskets, and front exhaust pipe with 5
bolts and support bracket.
(b) Reinstall the pipe support bracket with 2 bolts.
9. RECONNECT HEATED OXYGEN SENSORS TO EX-
HAUST MANIFOLD
(a) Install the 2 oxygen sensors (bank 1 sensor 1, 2) to the
exhaust manifold.
Torque: 45 N´m (450 kgf´cm, 33 ft´lbf)
(b) Connect the 3 oxygen sensor connectors.
10. REINSTALL AIR CLEANER, MAF MATER AND INTAKE
AIR RESONATOR ASSEMBLY (See page EM±68)
11. REINSTALL AIR CLEANER INLET
12. REINSTALL ENGINE COVER

EC053±05
B06731
RH Rear Drive Shaft
Rear Suspension
Member Brace
Charcoal Canister AssemblyVapor Pressure
Sensor Connector
EVAP HoseVSV Connector
for Vapor Pressure
Sensor
Air Inlet Hose
83 (850, 61)
50 (510, 37)
Purge Hose
N´m (kgf´cm, ft´lbf) : Specified torque
Air Drain Hose
Vent Line Hose Canister Tank
EC±6
± EMISSION CONTROL (2JZ±GE)EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
1457 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
COMPONENTS

EM0D5±03
A09758
Air Cleaner Inlet
Air Cleaner, MAF Meter and Intake
Air Resonator Assembly
PCV Hose
MAF Meter
Connector
PS Air Hose
Engine Wire
Clamp
EVAP HoseRadiator Assembly
Lower Radiator Hose
Upper Radiator Support
ECM
Outlet Duct
Wire Clamp
ECT Switch
Connector
Electric
Cooling Fan
Connector
Oil Cooler Hose
for A/T Accelerator Cable
PS Vane Pump
PS Pump
Front Bracket
Drive Belt
Engine Under Cover
N´m (kgf´cm, ft´lbf) : Specified torque
 Non±reusable Part
Lower Radiator
Support
Upper Radiator Hose
58 (590, 43)
52 (530, 38)
x 18
Engine Cover EM±14
± ENGINE MECHANICAL (2JZ±GE)TIMING BELT
1368 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
TIMING BELT
COMPONENTS