power steering LEXUS LS430 2003 Factory User Guide
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2003, Model line: LS430, Model: LEXUS LS430 2003Pages: 4500, PDF Size: 87.45 MB
Page 2635 of 4500

MISCELLANEOUS LOCATION
Rear LHIn left rear door. See Fig. 19 .
Door Lock Motor & Door Unlock Detection SW
Rear RHIn right rear door. See Fig. 19 .
Engine Hood Courtesy SWNear hood latch, on front center of engine
compartment. See Fig. 12
.
Head Rest Limit SW Rear LHIn rear seat assembly. See Fig. 32 .
Head Rest Limit SW Rear RHIn rear seat assembly. See Fig. 32 .
Luggage Compartment Door Key Unlock SWIn luggage compartment. See Fig. 28 .
Luggage Electrical Key SWIn luggage compartment decklid. See Fig. 28 .
Oil Pressure SwitchOn lower left front of engine. See Fig. 15 .
Parking Brake SwitchBehind left end of dash, on parking brake
mechanism. See Fig. 17
.
Park/Neutral Position SwitchOn right side of transmission. See Fig. 15 .
Power Seat Control SW (Rear Seat)Left side of rear seat. See Fig. 32 .
Pressure SwitchLower left side of dash. See Fig. 17 .
Rear Armrest Courtesy SWIn rear seat. See Fig. 32 .
Rear Sunshade SW (Rear)In center of rear seat. See Fig. 32 .
Stoplight SwitchAbove brake pedal, on bracket. See Fig. 18 .
ComponentLocation
A/C AmplifierIn luggage compartment. See Fig. 4 .
Airbag Squib (Front Passenger Airbag Assembly)Right side of dash. See Fig. 2 .
Airbag Squib (Steering Wheel Pad)In steering wheel. See Fig. 2 .
Curtain Shield Airbag Squib LHLeft "C" pillar. See Fig. 19 .
Curtain Shield Airbag Squib RHRight "C" pillar. See Fig. 19 .
Data Link Connector 3Below left side of dash. See Fig. 16 .
Door Oscillator Front LHIn left front door. See Fig. 19 .
Door Oscillator Front RHIn right front door. See Fig. 19 .
Door Oscillator Rear LHIn left rear door. See Fig. 19 .
Door Oscillator Rear RHIn right rear door. See Fig. 19 .
GeneratorRight front of engine. See Fig. 13 .
Horn (High)On center radiator support. See Fig. 13 .
Horn (Low)On center radiator support. See Fig. 13 .
Ignition Coil & Ignitor No. 1Above No. 1 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 2Above No. 2 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 3Above No. 3 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 4Above No. 4 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 5Above No. 5 spark plug. See Fig. 14 .
Ignition Coil & Ignitor No. 6Above No. 6 spark plug. See Fig. 14 .
Page 2670 of 4500

control ECU, PCM
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for
canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly
No. 1, EVAP VAV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor,
Evaporative emission control system pressure
sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn-boad refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner
valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control
motor, Electronic throttle motor, Throttle control
motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator
control systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal
position switch, Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower-steering pressure switch
VSV for ACMActive control engine mount
Speed sensor, Vehicle speed sensor "A", Speed
sensor for skid control ECUVehicle speed sensor
ATF temperature sensor, Trans, fluid temp, sensor,
ATF temperature sensor "A"Transmission fluid temperature sensor
Electronic controlled automatic transmission, ECTElectronically controlled automatic
Intermediate shaft speed sensor "A"Counter gear speed sensor
Part and system nameDefinition
Output speed sensorOutput shaft speed sensor
<002c00510053005800570003005600530048004800470003005600480051005600520055000f0003002c005100530058005700030057005800550045004c005100480003005600530048004800470003005600480051005600520055000300050024000500
0f0003[
Speed sensor (NT), Turbine speed sensorInput turbine speed sensor
Page 3186 of 4500

If the result is not as specified, there may be a malfunction on the wire harness side.
c. Reconnect the S46 ECU connector.
d. Measure the voltage of the connector.
Standard:
STEERING LOCK ECU - VOLTAGE TABLE
If the result is not as specified, the ECU may have a malfunction.
e. Inspect using an oscilloscope.
Waveform 1 (Reference):
WAVEFORM 1 REFERENCE TABLE
KSW (S46-12) -
AGND (S46-18)LG-B - VUnlock warning
switchNo key in ignition
key cylinder ->
Key inserted10 kohms or
higher -> Below 1
ohms
PUSH (S46-11) -
AGND (S46-18)P-B - VIgnition switch
push signalIgnition switch not
pushed -> pushed10 kohms or
higher -> Below 1
ohms
Symbols
(Terminal No.)
Wiring Color
Terminal
Description
Condition
Specified
Condition
KSW (S46-12) -
AGND (S46-18)LG-B - VUnlock warning
switchNo key in ignition
key cylinder ->
Key inserted10 to 14 V -> 0 V
VC5 (S46-7) -
AGND (S46-18)R - VPower sourceIgnition switch
OFF -> ON0 V -> 4.6 to 5.4 V
RXCK (S46-8) -
AGND (S46-18)L - VTransponder key
amplifier
communication
signalIgnition switch
OFF -> ONPulse generation
(see waveform 1)
TXCT (S46-16) -
AGND (S46-18)Y-B - VTransponder key
amplifier
communication
signalIgnition switch
OFF -> ONPulse generation
(see waveform 2)
CODE (S46-17) -
AGND (S46-18)O - VTransponder key
amplifier
communication
signalIgnition switch
OFF -> ONPulse generation
(see waveform 3)
EFIO (S46-13) -
AGND (S46-18)B-Y - VECM output signalIgnition switch
OFF -> ONPulse generation
(see waveform 4)
EFII (S46-4) -
AGND (S46-18)GR-R - VECM input signalIgnition switch
OFF -> ONPulse generation
(see waveform 5)
Page 3221 of 4500

Fig. 44: Checking Wire Harness (Steering Lock ECU -ECM)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE ECM
CIRCUIT DESCRIPTION
This circuit provides power to operate the steering lock ECU.
WIRING DIAGRAM
Fig. 45: ECU Power Source Circuit
- Wiring Diagram
Page 3314 of 4500

a. Check the steering wheel at the straight-ahead position.
b. Remove the 2 bolts and sliding yoke from the steering intermediate shaft.
Fig. 34: Removing Bolts And Sliding Yoke
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
33.REMOVE FRONT DISC BRAKE CYLINDER ASSY RH (See OVERHAUL
)
34.REMOVE DISC BRAKE CYLINDER ASSY LH (See OVERHAUL
)
35.REMOVE FRONT SUSPENSION UPPER ARM ASSY RH (See REPLACEMENT
)
36.REMOVE FRONT SUSPENSION UPPER ARM ASSY LH (See REPLACEMENT
)
37.REMOVE PNEUMATIC FRONT RH W/ SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
38.REMOVE PNEUMATIC FRONT LH W/ SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
39.REMOVE HEIGHT CONTROL SENSOR LINK SUB-ASSY FRONT (See REPLACEMENT
)
40.REMOVE STABILIZER BRACKET FRONT (See REPLACEMENT
)
41.DISCONNECT POWER STEERING GEAR HOUSING ASSY
a. Remove the bolt, and disconnect the 2 PS oil tubes from the front frame.
b. Remove the 4 bolts, and disconnect the PS gear housing from the front frame.
Page 3356 of 4500

Fig. 76: Identifying Engine Mounting Brackets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
113.INSTALL POWER STEERING GEAR HOUSING ASSY
a. Connect the sliding yoke to the PS gear housing and intermediate shaft.
b. Install the PS gear housing with the 4 bolts.
Torque: 65 N.m (663 kgf.cm, 48 ft.lbf)
c. Install the 2 PS oil tubes with the bolts.
Page 3357 of 4500

Fig. 77: Installing Power Steering Gear Housing Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
114.INSTALL HEIGHT CONTROL SENSOR LINK SUB-ASSY FRONT (See REPLACEMENT
)
115.INSTALL PNEUMATIC FRONT RH W/SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
116.INSTALL PNEUMATIC FRONT LH W/SHOCK ABSORBER CYLINDER ASSY (See
REPLACEMENT
)
117.INSTALL FRONT SUSPENSION UPPER ARM ASSY RH (See REPLACEMENT
)
118.INSTALL FRONT SUSPENSION UPPER ARM ASSY LH (See REPLACEMENT
)
119.INSTALL FRONT DISC BRAKE CYLINDER ASSY RH (See OVERHAUL
)
120.INSTALL DISC BRAKE CYLINDER ASSY LH (See OVERHAUL
)
121.INSTALL STEERING SLIDING W/ SHAFT YOKE SUB-ASSY
a. Tighten the 2 bolts for sliding yoke.
Torque: 35 N.m (357 kgf.cm, 26 ft.lbf)
Page 3361 of 4500

140.INSTALL ENGINE UNDER COVER NO.2
141.INSTALL ENGINE UNDER COVER NO.1
142.INSTALL FRONT WHEEL
143.INSTALL AIR CLEANER ASSY
144.INSTALL INTAKE AIR CONNECTOR PIPE
145.INSTALL AIR CLEANER INLET NO.1
146.INSTALL V-BANK COVER
147.INSTALL HOOD SUB-ASSY (See ADJUSTMENT
and OVERHAUL )
148.CONNECT BATTERY NEGATIVE TERMINAL
149.ADD AUTOMATIC TRANSMISSION FLUID
150.ADD ENGINE COOLANT (See REPLACEMENT
)
151.ADD ENGINE OIL (See ON
-VEHICLE INSPECTION )
152.ADD POWER STEERING FLUID
153.BLEED POWER STEERING FLUID
154.INSPECT AUTOMATIC TRANSMISSION FLUID (See ADJUSTMENT
)
155.INSPECT ENGINE OIL LEAKS
156.CHECK FOR ENGINE COOLANT LEAKS
157.INSPECT FOR FUEL LEAKS
158.CHECK FOR EXHAUST GAS LEAKS
159.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
160.INSPECT IGNITION TIMING
161.INSPECT ENGINE IDLE SPEED
162.INSPECT CO/HC
163.ADJUST ENGINE (See INSPECTION
)
164.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
OVERHAUL
1.REMOVE SPARK PLUG
2.REMOVE OIL FILLER CAP SUB-ASSY
3.REMOVE CYLINDER HEAD COVER SUB-ASSY LH
a. Remove the 9 bolts, 9 seal washers, cylinder head cover and gasket.
4.REMOVE CYLINDER HEAD COVER SUB-ASSY
a. Remove the 9 bolts, 9 seal washers, c
ylinder head cover and gasket.
Page 4163 of 4500

Dynamic Radar/Laser Cruise Control System
Electronically Controlled Transmission and A/T Indicator
Headlight Cleaner
Key Reminder (w/ Smart Key System)
LEXUS Navigation System
LEXUS Parking Assist (Clearance Sonar)
LEXUS Parking Assist (Rear View Monitor)
Power Seat (Rear Passenger's Seat)
Pre-Collision Safety System
Radiator Fan
Rear Window Defogger
Remote Control Mirror
Smart Key System
Theft Deterrent (w/ Smart Key System)
VSC and Tire Pressure Warning System
Wiper and Washer
Wireless Door Lock Control (w/ Smart Key System)
7.5AIGNCruise Control
Dynamic Radar/Laser Cruise Control System
Electronically Controlled Transmission and A/T Indicator
Engine Control
7.5ASTAElectronically Controlled Transmission and A/T Indicator
Engine Control
Starting and Ignition
7.5ATAILAutomatic Light Control
Door Closer (w/ Smart Key System)
Door Lock Control (w/ Smart Key System)
Key Reminder (w/ Smart Key System)
Light Auto Turn Off System
Multiplex Communication System (BEAN - Steering Column Bus)
Smart Key System
Taillight
Theft Deterrent (w/ Smart Key System)
Theft Deterrent (w/o Smart Key System)
Wireless Door Lock Control (w/ Smart Key System)
10AETCSCruise Control
Dynamic Radar/Laser Cruise Control System
Electronically Controlled Transmission and A/T Indicator
Engine Control
10AHORNDoor Closer (w/ Smart Key System)
Door Lock Control (w/ Smart Key System)
Horn
Key Reminder (w/ Smart Key System)
Multiplex Communication System (BEAN - Steering Column Bus)
Smart Key System
Theft Deterrent (w/ Smart Key System)
Theft Deterrent (w/o Smart Key System)
Page 4170 of 4500

5AD B/ANCMultiplex Communication System (BEAN - Steering Column Bus)
Power Shoulder Belt Anchorage
5ASTOPABS
Cruise Control
Dynamic Radar/Laser Cruise Control System
Electronic Modulated Air Suspension
Electronically Controlled Transmission and A/T Indicator
Engine Control
Multiplex Communication System (BEAN - Steering Column Bus)
Power Seat (Rear Passenger's Seat)
Shift Lock
Stop Light
Tire Pressure Warning System
TRAC
VSC
Wiper and Washer
7.5AABS-IGABS
Adaptive Front-Lighting System
Dynamic Radar/Laser Cruise Control System
Electronic Modulated Air Suspension
PPS
Pre-Collision Safety System
Tire Pressure Warning System
TRAC
VSC
7.5AA/CAutomatic Air Conditioning (Front)
Rear Air Conditioning
7.5AAM1Multiplex Communication System (BEAN - Instrument Panel Bus)
Multiplex Communication System (BEAN - Steering Column Bus)
7.5AD-ACCDoor Lock Control and Door Closer (w/ Smart Key System)
Door Lock Control and Door Closer (w/o Smart Key System)
Key Reminder (w/ Smart Key System)
Multiplex Communication System (BEAN - Door Bus)
Multiplex Communication System (BEAN Bus)
Power Window
Remote Control Mirror
Shift Lock
Smart Key System
Theft Deterrent (w/ Smart Key System)
Theft Deterrent (w/o Smart Key System)
Wireless Door Lock Control (w/ Smart Key System)
Wireless Door Lock Control (w/o Smart Key System)
7.5AGAUGEABS
Adaptive Front-Lighting System
Audio System
Automatic Air Conditioning (Front)
Charging