instrument cluster LEXUS LS430 2003 Factory Repair Manual

Fig. 6: Identifying CD Indicator Blinking Light
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 on
REPLACEMENT
)
3.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (See step 27 on
REPLACEMENT
)
4.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET
a. w/o Multi-display:
Remove the 2 bolts and disengage the 5 clips.

1.SHIP MODE SETTING (See REPLACEMENT )
2.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (See step 26 on
REPLACEMENT
)
3.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (See step 27 on
REPLACEMENT
)
4.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See REPLACEMENT
)
5.SHIP MODE CONFIRMATION (See REPLACEMENT
)
6.REMOVE TEMPERATURE CONTROL SWITCH ASSY
a. Disengage the 2 claws.
b. Disconnect the connector and remove the temperature control switch assembly.
c. Perform the same procedure on the other side.
Fig. 11: Disengaging Claws

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER
a. Remove the 4 bolts.
b.Disengage the 4 clips.

c. Disconnect the connector and remove the instrument cluster finish panel sub-assy center.
Fig. 12: Removing Bolts And Clips

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
8.REMOVE MULTI-DISPLAY
a. Remove the 4 screws and multi-display.
HINT:
After the replacement, perform the screen noise automatic adjustment when screen noise occurs (see
SCREEN NOISE AUTOMATIC ADJUSTMENT
).

1.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (See step 31 on
REPLACEMENT
)
2.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (See REPLACEMENT
)
3.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (See step 39 on REPLACEMENT
)
4.REMOVE CONSOLE BOX CARPET (See step 40 on REPLACEMENT
)
5.REMOVE REAR CONSOLE ARMREST ASSY (See step 41 on REPLACEMENT
)
6.REMOVE POWER OUTLET SOCKET ASSY CTR
a. Turn the socket counterclockwise as shown in the illustration.
b. Disengage the claw between the socket and the socket cover, and push out the socket.
c. Align the socket with the notch on the socket cover, and remove the socket assy.
Fig. 58: Removing Power Outlet Socket Assy CTR

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.INSTALL POWER OUTLET SOCKET ASSY CTR
a. Align the socket with the notch on the socket cover, push in the socket assy as hard as possible to
install it.
REPAIR

7.TRANSMISSION
a. Install the overflow plug.
b. Stop the engine.
c. Remove the refill plug.
d. Add 0.4 liters (0.42 US qts, 0.35 Imp. qts) of fluid.
e. Allow the engine to idle and wait for 10 seconds.
f. Proceed to next step.
8.COMPLETE
a. Install the overflow plug with a new gasket.
b. Stop the engine.
c. Install the refill plug with a new gasket.
d. Install the transmission case cover with the two bolts.
Torque:
20 N.m (204 kgf.cm, 15 ft.lbf) for overflow plug
39 N.m (400 kgf.cm, 53 ft.lbf) for refill plug
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
4.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
6.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
10.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
11.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
14.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
15.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
16.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)

3.REMOVE ENGINE UNDER COVER NO.2
4.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
8.REMOVE SWITCH BRACE HOLE COVER (SEE REPLACEMENT
)
9.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
11.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
12.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
13.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
14.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
16.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
18.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
a. Separate the 2 heated oxygen sensors.
19.REMOVE FRONT FLOOR BRACE CENTER (SEE REPLACEMENT
)
20.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
21.REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (SEE OVERHAUL
)
22.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
SST 09922-10010
23.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b.Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
24.REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET SUB-ASSY
a. Remove the 2 bolts and exhaust pipe No.1 support bracket sub-ass
y.

6.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT )
7.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
8.REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEE REPLACEMENT
)
9.REMOVE CONSOLE BOX CARPET (SEE REPLACEMENT
)
10.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
11.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (SEE
REPLACEMENT
)
13.REMOVE CONSOLE PANEL SUB-ASSY UPPER (SEE REPLACEMENT
)
14.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
15.SEPARATE OXYGEN SENSOR (SEE REPLACEMENT
)
16.REMOVE EXHAUST PIPE ASSY (SEE REPLACEMENT
)
17.REMOVE PROPELLER W/CENTER BEARING SHAFT ASSY (SEE OVERHAUL
)
18.DRAIN AUTOMATIC TRANSMISSION FLUID
a. Remove the drain plug, gasket and drain the ATF.
b. Install a new gasket and the drain plug.
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
19.REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSY
a. Using SST and a hammer, loosen the staked part of the nut.
SST 09930-00010
HINT:
Move the shift lever to the P position.

OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
3.REMOVE CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
4.REMOVE GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
5.REMOVE INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
6.REMOVE INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
8.REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
9.REMOVE PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
11.REMOVE COIN BOX ASSY (SEE REPLACEMENT
)
12.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER (SEE
REPLACEMENT
)
13.REMOVE CIGAR LIGHTER HOLE BEZEL (SEE REPLACEMENT
)
14.REMOVE INSTRUMENTAL CLUSTER FINISH PANEL END (SEE REPLACEMENT
)
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE REAR CONSOLE ARMREST ASSY (SEE REPLACEMENT
)
17.REMOVE CONSOLE BOX PLATE (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT PANEL CUP HOLDER ASSY (SEE REPLACEMENT
)
19.REMOVE CONSOLE BOX (SEE REPLACEMENT
)
20.REMOVE CONSOLE BOX DUCT NO.1 (SEE REPLACEMENT
)
21.SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSY
a. Remove the nut and separate the floor shift gear shifting rod sub-assy.
22.REMOVE FLOOR SHIFT ASSY
a. Disconnect the connector.
b. Disconnect the indoor electrical key oscillator connector. (w/smart key)

3.REMOVE SEAT TRACK COVER LH
4.REMOVE SEAT TRACK BRACKET COVER OUTER FR
5.REMOVE SEAT TRACK BRACKET COVER INNER FR
6.REMOVE FRONT SEAT ASSY LH
7.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
8.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
9.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
10.REMOVE COIN BOX ASSY
11.REMOVE OUTER MIRROR SWITCH ASSY
12.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
13.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY No.2 (SEE REPLACEMENT
)
14.REMOVE FR DOOR SCUFF PLATE LH (SEE REPLACEMENT
)
15.REMOVE FLOOR CARPET ASSY FRONT
16.CHECK AND ADJUST BRAKE PEDAL HEIGHT
a. Check brake pedal height.
Pedal height from asphalt sheet:
165.1 to 175.1 mm (6.49 to 6.89 in.)
b. If necessary, adjust brake pedal height.
1. Disconnect the connector from the stop lamp switch assy.
2. Loosen the stop lamp switch lock nut and remove the stop lamp switch assy.
3. Loosen the push rod lock nut.
4. Adjust the pedal height by turning the pedal push rod.
5. Tighten the push rod lock nut.
Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
6. Install the stop lamp switch assy.
7. Connect the stop lamp switch assy connector.
8. Push the brake pedal in 5 to 10 mm (0.20 to 0.39 in.), and turn the stop lamp switch assy to lock the
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03[
9. After installation, push the brake pedal in 5 to 10 mm (0.20 to 0.39 in.), and check that the stop
lamp comes on.
10. Tighten the stop lamp switch lock nut.
Torque: 17 N.m (173 kgf.cm, 12 ft.lbf)
If the stop lamp does not come on, repeat the steps in (
b).

23.INSTALL OUTER MIRROR SWITCH ASSY
24.INSTALL COIN BOX
25.INSTALL INSTRUMENT PANEL UNDER COVER NO.1 (SEE REPLACEMENT
)
26.INSTALL CLUSTER FINISH PANEL CENTER LOWER
27.INSTALL INSTRUMENT CLUSTER FINISH PANEL END
28.INSTALL SEAT ASSY FR LH
29.INSTALL SEAT TRACK BRACKET COVER INNER FRONT
30.INSTALL SEAT TRACK BRACKET COVER OUTER FRONT
31.INSTALL SEAT TRACK OUTER COVER LH
32.INSTALL SEAT TRACK COVER RH
33.INSTALL SEAT BELT ANCHOR COVER CAP LH
OVERHAUL
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3.REMOVE SWITCH & VOLUME CASE
4.REMOVE STEERING WHEEL COVER LOWER NO.2
5.REMOVE HORN BUTTON ASSY (SEE OVERHAUL
)
6.REMOVE STEERING WHEEL ASSY (SEE OVERHAUL
)
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18001300150013000f00030013001c001c0018001700100013[5021)
7.REMOVE STEERING COLUMN COVER (SEE OVERHAUL
)
8.REMOVE SPIRAL CABLE SUB-ASSY (SEE REPLACEMENT
)
9.REMOVE TURN SIGNAL SWITCH ASSY (SEE REPLACEMENT
)
10.REMOVE INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
11.REMOVE INSTRUMENT CLUSTER FINISH PANEL END
12.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
13.REMOVE COIN BOX ASSY
14.REMOVE OUTER MIRROR SWITCH ASSY
15.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
16.REMOVE INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE REPLACEMENT
)
17.REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
18.REMOVE INSTRUMENT CLUSTER FINISH PANEL (SEE REPLACEMENT
)
19.REMOVE COMBINATION METER ASSY (SEE OVERHAUL
)
20.REMOVE PUSH ROD PIN
a. Disconnect the stop lamp switch connector and brake pedal load sensing switch connector.