replacement LEXUS LS430 2003 Factory Manual Online

Fig. 118: Inspecting Air Conditioning Amplifier (SOL+ - SOL-)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
2.INSPECT COOLER COMPRESSOR ASSY (AIR CONDITIONER SOLENOID)
a. Disconnect the cooler compressor assy connector.
b. Measure the resistance according to the value (s) in the table below.
Standard:
COOLER COMPRESSOR ASSY (AIR CONDITIONER SOLENOID) RESISTANCE
Tester connectionConditionSpecified condition
1 - 2at 20°C (68°F)10 to 11 ohms

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NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
CIRCUIT DESCRIPTION
This sensor detects the exhaust gas (NOx) outside the vehicle and sends a signal to the A/C amplifier.
Fig. 121: DTC Detection Item Trouble Area Chart

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
WIRING DIAGRAM

The display is as specified in the normal condition.
Result:
AIR CONDITIONER TEST RESULT
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
2.INSPECT AIR CONDITIONING AMPLIFIER (NOX - SG-1)
a. Remove the A/C amplifier with connectors still connected.
b. Turn the ignition switch to the ON position.
c. Measure the voltage according to the value (s) in the table below.
Standard:
AIR CONDITIONING AMPLIFIER (NOX - SG-1) VOLTAGE
HINT:
As the temperature increases, the voltage decreases.
Result:
AIR CONDITIONING AMPLIFIER (NOX - SG-1) TEST RESULT
NGA
OK (Checking from the PROBLEM SYMPTOM TABLE)B
OK (Checking from the DTC)C
Tester connectionConditionSpecified condition
A13-17 (NOX) - A13-8 (SG-1)Ignition switch ON at 10 to 35C° (50 to 95°F)1.0 to 4.5 V
NGA
OK (Checking from the PROBLEM SYMPTOMS TABLE)B
OK (Checking from the DTC)C

Fig. 123: Inspecting Air Conditioning Amplifier (NOX - SG-1)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
3.INSPECT EXHAUST GAS SENSOR
a. Remove the exhaust gas sensor.
b. After keeping to apply battery voltage between terminals 3 and 6 for more than 120 seconds,
measure the resistance between terminals 1 and 2.
c. Measure the resistance according to the value (s) in the table below.
Standard:
EXHAUST GAS SENSOR RESISTANCE
Tester connectionConditionSpecified condition
E10-1 (S.G) - E10-4 (NOX)at 10 to 35°C (50 to 95°F)5 to 100 kohms

NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
CIRCUIT DESCRIPTION
The cool air bypass damper control servomotor is controlled by the A/C amplifier and moves the cool air bypass
damper to the desired position.
WIRING DIAGRAM
Fig. 126: Cool Air Bypass Damper Control Servomotor Circuit (Driver Side)

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE

1.PERFORM ACTUATOR CHECK
a. Warm up the engine.
b. Set the actuator check mode (SEE ACTUATOR CHECK
).
c. Press the driver temperature up switch, and change to STEP operation.
d. Press the driver temperature up switch, and check the air flow by hand.
DISPLAY CODE - AIR FLOW POSITION
OK:
Cool air bypass damper changes in accordance with each display code.
NG: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
OK: Go to next step
2.INSPECT COOL AIR BYPASS SERVOMOTOR
a. Remove the cool air bypass servomotor.
b. Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then
check that the lever turns to the "OPEN" position smoothly.
c. Connect the positive (+) lead from the battery to terminal 5 and negative (-) lead to terminal 4, then
check that the lever turns to the "SHUT" position smoothl
y.
Display codeAir flow position
0OPEN
1OPEN
2OPEN
3SHUT
4SHUT
5SHUT
6SHUT
7SHUT
8SHUT
9SHUT

Amplifier)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
CIRCUIT DESCRIPTION
The cool air bypass servomotor is controlled by the A/C amplifier and moves the cool air bypass damper to the
desired position.
WIRING DIAGRAM

Fig. 129: Cool Air Bypass Damper Control Servomotor Circuit (Passenger Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.PERFORM ACTUATOR CHECK

a. Warm up the engine.
b. Set the actuator check mode (SEE ACTUATOR CHECK
).
c. Press the driver temperature up switch, and change to STEP operation.
d. Press the driver temperature up switch, and check the air flow by hand.
Display code Air flow position
DISPLAY CODE AIR FLOW POSITION
OK:
Cool air bypass damper changes in accordance with each display code.
NG: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
OK: Go to next step
2.INSPECT COOL AIR BYPASS SERVOMOTOR
a. Remove the cool air bypass servomotor.
b. Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then
check that the lever turns to the "OPEN" position smoothly.
c. Connect the positive (+) lead from the battery to terminal 5 and negative (-) lead to terminal 4, then
check that the lever turns to the "SHUT" position smoothly.
Display codeAir flow lever position
0OPEN
1OPEN
2OPEN
3SHUT
4SHUT
5SHUT
6SHUT
7SHUT
8SHUT
9SHUT

Amplifier)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
CIRCUIT DESCRIPTION
This circuit controls the amount of the coolant flowing to the heater core by a signal from the A/C amplifier,
and adjusts the temperature at the air outlets.
WIRING DIAGRAM
Fig. 132: Water Valve Control Servomotor Circuit

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

OK:
Water valve lever changes in accordance with each display code.
NG: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
OK: Go to next step
2.INSPECT WATER VALVE SERVOMOTOR
a. Remove the water valve servomotor.
b. Connect the positive (+) lead from the battery to terminal 3 and negative (-) lead to terminal 1, then
check that the lever turns to the "OPEN" position smoothly.
c. Connect the positive (+) lead from the battery to terminal 3 and negative (-) lead to terminal 2, then
check that the lever turns to the "SHUT" position smoothly.
Fig. 134: Inspecting Water Valve Servomotor

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7OPEN
8OPEN
9OPEN