Rear LEXUS LS430 2003 Factory Repair Manual

LS430 SPECIFICATIONS INDEX
SystemSpecification/Procedure
Air Conditioning
ServiceSERVICE DATA
TorqueTORQUE SPECIFICATION
Axle Nut/Hub Nut
Front69 N.m (700 kgf.cm, 51 ft.lbf)
Rear290 N.m (2,960 kgf.cm, 214 ft.lbf)
BatteryNA
Brakes
Bleeding
SequenceBLEEDING
Disc BrakesSERVICE DATA
TorqueTORQUE SPECIFICATION
Charging
GeneratorSERVICE DATA
TorqueTORQUE SPECIFICATION
Drive Belts
AdjustmentREPLACEMENT
Belt RoutingDRIVE BELT
Engine Cooling
General Service
SpecificationsSERVICE DATA
Radiator Cap
PressureStandard Value
93 to 123 kPa (0.95 to 1.25 kgf/cm
2 , 13.5 to 17.8 psi)
Minimum Standard Value
78 kPa (0.8 kgf/cm
2 , 11.4 psi)
Thermostat R & ITHERMOSTAT
Water Pump R &
IWATER PUMP
Engine Mechanical
CompressionSERVICE DATA
Oil Pressureat idle, 29 kPa (0.3 kgf.cm2 , 43 psi) or more
at 3,000 rpm, 294 to 588 kPa (3.0 to 6.0 kgf.cm
2 , 43 to 85 psi)
OverhaulSERVICE DATA
TorqueTORQUE SPECIFICATION

Fluid SpecificationsSee FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate
(Drive Plate) TorqueStep1: 49 N.m (500 kgf.cm, 36 ft lbs)
Step2: Turn 90°
Fuel System
Pressure
Specification304 to 343 kPa (3.1 to 3.5 kgf/cm2 , 44 to 50 psi)
Fuel Pressure Test
ProcedureON-VEHICLE INSPECTION
Fuel Filter
LocationCOMPONENTS
Ignition
Firing Order &
Cylinder
IdentificationFIRING ORDER & CYLINDER IDENTIFICATION
Spark Plug
TypeND SK20R11
NGK 1FR6A11
GapStandard electrode gap: 1.0 - 1.1 mm (0.039 - 0.043 in.)
Maximum electrode gap: 1.3 mm (0.051 in.)
Torque7.5 N.m (76 kgf.cm, 66 ft.lbf)
Starting
StarterSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel Alignment
Front
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Rear
Adjustment
SpecificationsSERVICE DATA
TorqueTORQUE SPECIFICATION
Wheel & Tire
Wheel Lug Nut
Torque103 N.m (1,050 kgf.cm 76 ft.lbf)

Fig. 4: ABS & TRACTION Actuator System Description
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU detects wheel lock condition by receiving vehicle speed signals from each
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53000300500052005700520055000300440051004700030056[olenoid valve. The pump motor and
solenoid valve avoid wheel lock by controlling the oil pressure of each wheel cylinder.
The ABS warning lamp comes on when the ABS system is malfunctioning.
b. EBD (Electronic Brake force Distribution)
The EBD control utilizes ABS, realizing proper brake force distribution between front and rear
wheels in accordance with driving conditions.
In addition, during cornering braking, it also controls the brake forces of the right and left wheels,
helping to maintain vehicle behavior.

Fig. 5: ABS & TRACTION Actuator - Electronic Brake Force Distribution
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU receives the speed signal from each speed sensor to detect the slip condition
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560052004f004800510052004c004700110003[
The solenoid valve controls the oil pressure of each wheel cylinder and splits the control power
properly between the front and rear wheels and the right and rear wheels.
Both of the ABS warning lamp and the brake warning lamp come on to indicate a malfunction in
the EBD system.
c. BA (Brake Assist)
The primary purpose of the brake assist system is to provide an auxiliary brake force to assist the
driver who cannot generate a large enough brake force during emergency braking, thus helping to
maximize the vehicle's brake performance.

Fig. 7: ABS & TRACTION Actuator - Traction Control
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU detects vehicle's slip condition by receiving signals from the speed sensor
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380003004600520051005700550052004f0056000300480051[gine torque with the ECM,
vehicle position with suspension control ECU via CAN communication, and oil pressure with the
pump and solenoid valve. The SLIP indicator lamp blinks when the system is operating. TRAC
OFF switch stops traction control operation.
e. VSC (Vehicle Stability Control)
The VSC system helps prevent the vehicle from slipping sideways as a result of strong front wheel skid or
stron
g rear wheel skid during cornering.

SKID CONTROL ECU
Fig. 29: Installing SKID Control ECU Connector Terminals

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
Inspect the ECU from the wire harness side while the connector is connected.
TERMINALS NUMBER AND SPECIFIED CONDITION
Symbols
(Terminals No.)Wiring
ColorTerminal DescriptionConditionSpecified
Condition
BM (S42-2) - GND
(S42-1, 32)R - BR,
W-BMotor relay test inputIG switch ON, pump
motor running11 to 14 V
FR+ (S42-3) - FR-
(S42-17)LG -LFront RH wheel speed
signal inputIG switch ON, slowly turn
right front wheelAC generation
RR+ (S42-5) - RR-
(S42-19)R - GRear RH wheel speed signal
inputIG switch ON, slowly turn
right rear wheelAC generation
FSW+ (S42-7) -
GND (S42-1, 32)GR - BR,
W-BFSW switch inputIG switch ON, brake
pedal released2 to 4 V
LBL (S42-10) -
GND (S42-1, 32)G-O - BR,
W-BBrake fluid level warning
switch InputIG switch ON, Brake fluid
level warning switch OFF11 to 14 V
LBL (S42-10) -
GND (S42-1, 32)G-O - BR,
W-BBrake fluid level warning
switch InputIG switch ON, Brake fluid
level warning switch ONBelow 1.5 V
CANH (S42-11) -
CANL (S42-25)BR- YCAN communication lineIG switch OFF54 to 67 ohms
SP1 (S42-12) -GND
(S42-1, 32)R-Y - BR,
W-BSpeed signal outputVehicle drives at approx.
12 mph (20 km/h)Pulse generation
D/G (S42-13) -
GND (S42-1, 32)W-G - BR,
W-BDiagnosis tester
communication lineIG switch ON11 to 14 V
MRF (S42-14) - R+
(S42-45)G-B - R-
WFail safe motor relay outputIG switch ON11 to 14 V
MR (S42-15) - R+
(S42-45)L-R - R-WMotor relay outputIG switch ON, pump
motor running11 to 14 V

1.DIAGNOSIS
FL+ (S42-18) - FL-
(S42-4)P -VFront LH wheel speed
signal inputIG switch ON, slowly turn
left front wheelAC generation
RL+ (S42-20) - RL-
(S42-6)BR-W -
BRRear LH wheel speed signal
inputIG switch ON, slowly turn
left rear wheelAC generation
TS (S42-24) -GND
(S42-1, 32)B - BR,
W-BSensor check inputIG switch ON11 to 14 V
STP (S42-27) -
GND (S42-1, 32)G-W - BR,
W-BStop lamp switch inputStop light switch ON
(Brake pedal pushed)8 to 14 V
STP (S42-27) -
GND (S42-1, 32)G-W - BR,
W-BStop lamp switch inputStop light switch OFF
(Brake pedal released)Below 1.5 V
PKB (S42-28) -
GND (S42-1, 32)B-L - BR,
W-BParking brake switch inputIG switch ON, parking
brake switch ONBelow 1.5 V
PKB (S42-28) -
GND (S42-1, 32)B-L - BR,
W-BParking brake switch inputIG switch ON, parking
brake switch OFF11 to 14 V
BZ (S42-30) -GND
(S42-1, 32)W-R - BR,
W-BBuzzer outputIG switch ON, VSC
buzzer soundsBelow 1.0 <-->
11 to 14 V
BZ (S42-30) -GND
(S42-1, 32)W-R - BR,
W-BBuzzer outputIG switch ON, VSC
buzzer does not sound11 to 14 V
+BS (S42-31) -
GND (S42-1, 32)B - BR,
W-BSolenoid relay power supplyAlways11 to 14 V
FRO (S42-37) -
GND (S42-1, 32)Y-R - BR,
W-BFront RH wheel speed
signal outputVehicle drives at approx.
12 mph (20 km/h)Pulse generation
FLO (S42-38) -
GND (S42-1, 32)Y-B - BR,
W-BFront LH wheel speed
signal outputVehicle drives at approx.
12 mph (20 km/h)Pulse generation
INIT (S42-41) -
GND (S42-1, 32)GR-R -
BR, W-BThe pressure warning
standardization switch InputIG switch ON, The
pressure warning switch
ON
Below 1.5 V
INIT (S42-41) -
GND (S42-1, 32)GR-R -
BR, W-BThe pressure warning
standardization switch InputIG switch ON, The
pressure warning switch
OFF
11 to 14 V
WFSE (S42-42) -
GND (S42-1, 32)LG-B -
BR, W-BWFSE inputIG switch ON11 to 14 V
CSW (S42-43) -
GND (S42-1, 32)Y-G - BR,
W-BTRAC cut switch InputIG switch ON, TRAC
OFF switch is off11 to 14 V
CSW (S42-43) -
GND (S42-1, 32)Y-G - BR,
W-BTRAC cut switch InputIG switch ON, TRAC
OFF switch is onBelow 1.5 V
R+ (S42-45) -GND
(S42-1, 32)R-W - BR,
W-BPower supply for motor
relayIG switch ON11 to 14 V
IG1 (S42-46) -GND
(S42-1, 32)B-R - BR,
W-BIG1 power supplyIG switch ON11 to 14 V

HINT:
If a malfunction code is displayed during the DTC check, check the circuit indicated by the table below.
DIAGNOSTIC TROUBLE CODE CHART
SMF (BA-SOL)Turns TRAC solenoid SMF (BA-SOL)
ON / OFFOperation of solenoid (clicking sound)
can be heard
SMRTurns TRAC solenoid SMR ON / OFFOperation of solenoid (clicking sound)
can be heard
SOL RELAYTurns ABS solenoid relay ON / OFFOperation of solenoid (clicking sound)
can be heard
ABS MOT RELAYTurns ABS motor relay ON / OFFOperation of solenoid (clicking sound)
can be heard
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination meter
VSC WARN LIGHTTurns VSC warning light ON / OFFObserve combination meter
VSC / TRC OFF INDTurns VSC / TRC OFF indicator ON /
OFFObserve combination meter
SLIP INDI LIGHTTurns SLIP indicator light ON / OFFObserve combination meter
BRAKE WRN LIGHTTurns BRAKE warning light ON / OFFObserve combination meter
VSC / BR WARN
BUZTurns VSC / BRAKE warning buzzer
ON / OFFBuzzer can be heard
STP LIGHT RELAYTurns stop light ON / OFFStop light come on
DTCDescription
DTC C0200/31, C0205/32RIGHT/LEFT FRONT SPEED SENSOR
DTC C0210/33, C0215/34RIGHT/LEFT REAR SPEED SENSOR
DTC C0226/21, C0236/22, C0246/23,
C0256/24, C1225/25
SFR/SFL/SRR/SRL/SM SOLENOID CIRCUIT
DTC C0273/13, C0274/14, C1361/91OPEN CIRCUIT IN ABS MOTOR RELAY CIRCUIT,
B+ SHORT CIRCUIT IN ABS MOTOR RELAY
CIRCUIT, SHORT CIRCUIT IN ABS MOTOR FAIL
SAFE RELAY CIRCUIT
DTC C0278/11, C0279/12OPEN/SHORT CIRCUIT IN ABS SOLENOID
RELAY CIRCUIT
DTC C1201/51ENGINE CONTROL SYSTEM MALFUNCTION
DTC C1203/53ECM COMMUNICATION CIRCUIT
MALFUNCTION
DTC C1210/36, C1336/39ZERO POINT CALIBRATION OF YAW
RATE/DECELERATION SENSOR UNDONE
DTC C1223/43ABS CONTROL SYSTEM MALFUNCTION
DTC C1231/31MALFUNCTION IN STEERING ANGLE SENSOR
CIRCUIT

DTC chart of ABS:
DTC C1232/32, C1234/34, C1243/43,
C1244/44, C1245/45, C1381/97
MALFUNCTION IN DECELERATION/YAW RATE
SENSOR, OPEN OR SHORT IN DECELERATION
SENSOR CIRCUIT, MALFUNCTION IN POWER
SUPPLY VOLTAGE YAW/DECELERATION
SENSOR
DTC C1235/35, C1236/36, C1238/38,
C1239/39
FOREIGN MATTER IS ATTACHED ON TIP OF
RIGHT/LEFT FRONT/REAR SENSOR
DTC C1241/41LOW BATTERY POSITIVE VOLTAGE
DTC C1246/46MALFUNCTION IN MASTER CYLINDER
PRESSURE SENSOR
DTC C1249/49OPEN CIRCUIT IN STOP LIGHT SWITCH CIRCUIT
DTC C1251/51PUMP MOTOR IS LOCKED/OPEN CIRCUIT IN
PUMP MOTOR GROUND
DTC C1267/67Brake Pedal Load Sensing Switch

CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the appropriate signals to the ECU. These signals are used to
control the ABS control system. The front and rear rotors have 48 serrations respectively.
When the rotors rotate, the magnetic field emitted by the permanent magnet in the speed sensor generates an
AC voltage. Since the frequency of this AC voltage changes in direct proportion to the speed of the rotor, the
frequenc
y is used by the ECU to detect the speed of each wheel.