oil LEXUS LS430 2003 Factory Repair Manual

LS430 SPECIFICATIONS INDEX
SystemSpecification/Procedure
Air Conditioning
ServiceSERVICE DATA
TorqueTORQUE SPECIFICATION
Axle Nut/Hub Nut
Front69 N.m (700 kgf.cm, 51 ft.lbf)
Rear290 N.m (2,960 kgf.cm, 214 ft.lbf)
BatteryNA
Brakes
Bleeding
SequenceBLEEDING
Disc BrakesSERVICE DATA
TorqueTORQUE SPECIFICATION
Charging
GeneratorSERVICE DATA
TorqueTORQUE SPECIFICATION
Drive Belts
AdjustmentREPLACEMENT
Belt RoutingDRIVE BELT
Engine Cooling
General Service
SpecificationsSERVICE DATA
Radiator Cap
PressureStandard Value
93 to 123 kPa (0.95 to 1.25 kgf/cm
2 , 13.5 to 17.8 psi)
Minimum Standard Value
78 kPa (0.8 kgf/cm
2 , 11.4 psi)
Thermostat R & ITHERMOSTAT
Water Pump R &
IWATER PUMP
Engine Mechanical
CompressionSERVICE DATA
Oil Pressureat idle, 29 kPa (0.3 kgf.cm2 , 43 psi) or more
at 3,000 rpm, 294 to 588 kPa (3.0 to 6.0 kgf.cm
2 , 43 to 85 psi)
OverhaulSERVICE DATA
TorqueTORQUE SPECIFICATION

Fig. 4: ABS & TRACTION Actuator System Description
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU detects wheel lock condition by receiving vehicle speed signals from each
<005600530048004800470003005600480051005600520055000f00030044005100470003005600480051004700560003004600520051005700550052004f00030056004c004a00510044004f005600030057005200030057004b0048000300530058005000
53000300500052005700520055000300440051004700030056[olenoid valve. The pump motor and
solenoid valve avoid wheel lock by controlling the oil pressure of each wheel cylinder.
The ABS warning lamp comes on when the ABS system is malfunctioning.
b. EBD (Electronic Brake force Distribution)
The EBD control utilizes ABS, realizing proper brake force distribution between front and rear
wheels in accordance with driving conditions.
In addition, during cornering braking, it also controls the brake forces of the right and left wheels,
helping to maintain vehicle behavior.

Fig. 5: ABS & TRACTION Actuator - Electronic Brake Force Distribution
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU receives the speed signal from each speed sensor to detect the slip condition
<0052004900030057004b00480003005a004b00480048004f0056000300440051004700030056004800510047005600030057004b00480003004600520051005700550052004f00030056004c004a00510044004f00030057005200030057004b0048000300
560052004f004800510052004c004700110003[
The solenoid valve controls the oil pressure of each wheel cylinder and splits the control power
properly between the front and rear wheels and the right and rear wheels.
Both of the ABS warning lamp and the brake warning lamp come on to indicate a malfunction in
the EBD system.
c. BA (Brake Assist)
The primary purpose of the brake assist system is to provide an auxiliary brake force to assist the
driver who cannot generate a large enough brake force during emergency braking, thus helping to
maximize the vehicle's brake performance.

Fig. 6: ABS & TRACTION Actuator - Brake Assist
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU receives the signal from the stop lamp switch and the oil pressure signal
from the master cylinder pressure sensor to determine whether brake assist is necessary or not. If
brake assist is deemed necessary, the ECU sends control signals to the pump motor and solenoid.
The pump and the solenoid valve then control the pressure applied to each wheel cylinder. The
ABS warning lamp comes on to indicate a malfunction in the brake assist system.
d. TRAC (Traction Control)
The TRAC system helps prevent the drive wheels from slipping if the driver presses down on the
accelerator pedal excessivel
y when starting off or accelerating on a slippery surface.

Fig. 7: ABS & TRACTION Actuator - Traction Control
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU detects vehicle's slip condition by receiving signals from the speed sensor
<004400510047000300280026003000030059004c004400030026002400310003004600520050005000580051004c004600440057004c00520051001100030037004b004800030056004e004c00470003004600520051005700550052004f00030028002600
380003004600520051005700550052004f0056000300480051[gine torque with the ECM,
vehicle position with suspension control ECU via CAN communication, and oil pressure with the
pump and solenoid valve. The SLIP indicator lamp blinks when the system is operating. TRAC
OFF switch stops traction control operation.
e. VSC (Vehicle Stability Control)
The VSC system helps prevent the vehicle from slipping sideways as a result of strong front wheel skid or
stron
g rear wheel skid during cornering.

Fig. 8: ABS & TRACTION Actuator - Vehicle Stability Control
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU determines vehicle condition by receiving signals from the speed sensor, yaw rate
and deceleration sensor and steering angle sensor. The skid control ECU controls engine torque with the
ECM, vehicle position with suspension control ECU via CAN communication, and oil pressure with the
pump and solenoid valve. The warning light comes on and the buzzer sounds when the system is
operating.
2.ABS with EBD & BA & TRAC & VSC OPERATION
a. Skid control ECU calculates vehicle stability tendency based on the signal of sensors, speed sensor,
yaw rate and deceleration sensor and steering angle sensor. And it judges whether the control of
engine output torque by electronic control throttle and of wheel brake pressure by brake actuator
will operate or not by the calculation results.
b. The SLIP indicator blinks and the VSC buzzer sounds to inform the driver that the VSC system is
operating. The SLIP indicator also blinks when TRAC is operating, and the operation being
performed is displayed.
3.FAIL SAFE FUNCTION
a. When a failure occurs in the ABS with BA & TRAC & VSC systems, the ABS warning light and
the VSC warning light turns on and the ABS with BA & TRAC & VSC operations are prohibited.
In addition to this, when there is a failure that disables the EBD operation, the brake warning light
also comes on and the EBD operation is prohibited (see FAIL
-SAFE CHART ).
b. If some control is prohibited due to a malfunction during it's operation, that control will be cut off
gradually not to change stability of vehicle suddenly.
4.PRE-COLLISION BRAKE ASSIST SYSTEM (w/ PRE-COLLISION BRAKE ASSIST SYSTEM)

1.GLASS PRINTED ANTENNA INSPECTION PROCEDURE
Fig. 59: Winding Tin Foil Around Negative Probe

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
a. Inspect the continuity at the center of each antenna wire, as shown in the illustration.

By converting the digital signals to analog, it can play music and other things. In general, CD
players can play 4.7-inch (12 cm) or 3.2-inch (8 cm) disc.
HINT:
Do not disassemble any part of the CD player.
Do not apply oil to the CD player.
Do not insert anything but a CD into the CD player.
2.AVC-LAN Description
a. What is AVC-LAN?
AVC-LAN, an abbreviation for "Audio Visual Communication Local Area Network", is a united
standard developed by the manufacturers in affiliation with Toyota Motor Corporation. This
standard pertains to audio and visual signals as well as switch and communication signals.
Fig. 3: Identifying AVC
-LAN Description
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Purpose:
Recently, car audio systems have rapidly developed and the functions vastly changed. The
conventional car audio system is being integrated with multi-media interfaces similar to those in
navigation systems. At the same time, customers are demanding higher quality from their audio
systems. This is merely an overview of the standardization background. The specific purposes are
as follows.
1. To solve sound problems, etc. caused by using components of different manufacturers
through signal standardization.

PRECAUTION
1. The automatic transmission is composed of highly precision-finished parts which need careful inspection
before reassembly because even a small nick could cause fluid leakage or affect performance. The
instructions here are organized so that you work on only one component group at a time. This will help
avoid confusion from similar-looking parts of different sub-assemblies being on your workbench at the
same time. The component groups should be inspected and repaired from the converter housing side.
Inspect, repair and reassemble as much as possible before proceeding to the next component group. If a
defect is found in a certain component group during reassembly, inspect and repair this group
immediately. If a component group cannot be assembled because parts are being ordered, be sure to keep
all parts of the group in a separate container while proceeding with disassembly, inspection, repair and
reassembly of other component groups. Recommended ATF: ATF WS
2. All disassembled parts should be washed clean and any fluid passages and holes should be blown through
with compressed air.
3. Dry all parts with compressed air. Never use shop rags.
4. When using compressed air, be careful not to not aim at yourself to prevent accidentally spraying ATF or
kerosene on your face.
5. Only recommended automatic transaxle fluid or kerosene should be used for cleaning.
6. After cleaning, the parts should be arranged in the correct order for efficient inspection, repairs, and
reassembly.
7. When disassembling a valve body, be sure to match each valve together with the corresponding spring.
8. New discs for the brakes and clutches that are to be used for replacement must be soaked in ATF for at
least 15 minutes before reassembly.
9. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
ATF prior to reassembly.
10. All gaskets and rubber O-rings should be replaced.
11. Do not apply adhesive cements to gaskets or similar parts.
12. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
13. When replacing a worn bushing, the sub-assembly containing the bushing must also be replaced.
14. Check thrust bearings and races for wear or damage. Replace them as necessary.
15. Use petroleum jelly to keep parts in place.
16. When working with FIPG material, perform the following: Using a razor blade and a gasket scraper,
remove all the old packing (FIPG) material from the gasket surface.
Thoroughly clean all components to remove any loose material.

Clean both sealing surfaces with a non-residue solvent.
Parts must be reassembled within 10 minutes of application. Otherwise, the packing (FIPG) material must
be removed and reapplied.
ADJUSTMENT
1.BEFORE TRANSMISSION FILL
This transmission requires Toyota Genuine ATF WS transmission fluid.
After servicing the transmission, you must refill the transmission with the correct amount of fluid.
Fig. 1: Identifying Transmission Case Cover Bolts

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Maintain the vehicle in a horizontal position while adjusting fluid level.
Proceed to step 2 if you replaced the transmission pan, drain plug, valve body and/or torque
converter.
Proceed to step 3 after removing the two bolts, transmission case cover and refill plug if you
replaced the transmission hose, output shaft oil seal and/or radiator.