Driver module LINCOLN AVIATOR 2004 Owners Manual

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
theWarranty Guidethat is provided to you along with your Owner's
Guide.
Service Data Recording
Service date recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle Ð event data recorders Ð are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
²how various systems in your vehicle were operating;
²whether or not the driver and passenger seatbelts were buckled;
²how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
²how fast the vehicle was traveling; and
²where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
Introduction
6

To reset the oil monitoring system to your personalized oil life %:
1. From step 3 above.
2. Release the RESET control
momentarily, then press RESET and
SETUP controls at the same time to
activate a service mode which will
display ªOIL LIFE XX% RESET TO
ALTERº.
3. Press RESET until you find your personalized OIL LIFE XX%.
4. With your personalized OIL LIFE XX% displayed, press SETUP to
continue the system check.
DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
²Fuel computer
²Oil life
²Charging system
²Door sensor
²Washer fluid
²Brake fluid
²Compass
²Outside temperature
²Engine sensor
Contact your dealer as soon as possible if these messages occur on a
regular basis.
CELL PHONE USE
The use of Mobile Communications Equipment has become increasingly
important in the conduct of business and personal affairs. However,
drivers must not compromise their own or others' safety when using
such equipment. Mobile Communications can enhance personal safety
and security when appropriately used, particularly in emergency
situations. Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Driver Controls
131

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
The National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant's chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
To properly position yourself away from the air bag:
²Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
²Recline the seat slightly one or two degrees from the upright position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifying or adding equipment to the front end of the vehicle
(including frame, bumper, front end body structure and tow
hooks) may affect the performance of the air bag system, increasing
the risk of injury. Do not modify the front end of the vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Seating and Safety Restraints
175

The air bags inflate and deflate
rapidly upon activation. After air bag
deployment, it is normal to notice a
smoke-like, powdery residue or
smell the burnt propellant. This may
consist of cornstarch, talcum
powder (to lubricate the bag) or
sodium compounds (e.g., baking
soda) that result from the
combustion process that inflates the
air bag. Small amounts of sodium
hydroxide may be present which
may irritate the skin and eyes, but
none of the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with a deploying air bag may also cause
abrasions, swelling or temporary hearing loss. Because air bags must
inflate rapidly and with considerable force, there is the risk of death or
serious injuries such as fractures, facial and eye injuries or internal
injuries, particularly to occupants who are not properly restrained or are
otherwise out of position at the time of air bag deployment. Thus, it is
extremely important that occupants be properly restrained as far away
from the air bag module as possible while maintaining vehicle control.
Several air bag system components get hot after inflation. Do not
touch them after inflation.
If the air bag has deployed,the air bag will not function again
and must be replaced immediately.If the air bag is not
replaced, the unrepaired area will increase the risk of injury in a collision.
The SRS consists of:
²driver and passenger air bag modules (which include the inflators and
air bags),
²one or more impact and safing sensors and diagnostic monitor (RCM),
²a readiness light and tone
²the electrical wiring which connects the components.
The RCM (restraints control module) monitors its own internal circuits
and the supplemental air bag electrical system wiring (including the
impact sensors, the system wiring, the air bag system readiness light, the
air bag back up power and the air bag ignitors).
Seating and Safety Restraints
177

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 30A Moonroof motor, Driver seat
switch
2 10A VAPS module, Memory seat
module, Body security module,
Tire Pressure Monitor System
(TPMS), Sunload/Autolamp sensor
(SecuriLockyLED)
3 20A Radio, Navigation
4 5A Front wiper module
5 15A Flasher relay (turn/hazards)
Roadside Emergencies
235

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
6 5A Electronic Hidden Antenna
Module (EHAM) (antenna
amplifier), Radio, Moonroof motor,
Driver window motor, Navigation
7 15A Heated mirrors, DEATC module
8 5A Daytime Running Lamps (DRL)
module, Heated PCV valve
9 10A Back-up lamps (DTRS),
Electrochromatic mirror
10 10A Heated backlight relay coil,
Climate seat modules, Auxiliary
A/C temperature blend/mode
actuator, A/C clutch relay contact
11 20A Not used (spare)
12 15A Restraints module
13 10A Brake shift interlock
14 5A Not used (spare)
15 5A Instrument cluster, Rear wiper
module, TPMS
16 15A Cigar lighter, OBD II
17 15A Delayed accessory relay coil,
Battery saver relay coil and
contacts
18 5A Not used (spare)
19 15A Washer pump
20 5A Shifter, Clock, Power mirror
switch, DVD
21 10A Brake pressure switch (ABS), IVD
switch, Flasher relay
22 10A ABS module
23 7.5A Liftgate release relay coil and
contacts
Roadside Emergencies
236

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 60A** Power Junction Box (PJB)
2 30A** Door locks (BSM)
3 Ð Not used
4 40A** Heated backlight/mirrors
5 40A** Anti-lock Brake System (ABS)
module (pump)
6 60A** Delayed accessory
7 20A** Daytime Running Lamps (DRL)
module
8 20A** Electric cooling fan
9 20A** Headlamp switch
10 30A** ABS module (valves)
11 40A** PTEC relay contacts
12 50A** Ignition/Starter relay
13 40A** Trailer tow relays
14 15A* Brake lamp feed
15 10A* Keep alive power
(PTEC/cluster/DEATC)
16 20A* Power point #3
17 20A* Rear wiper module
18 20A* 4x4 module
19 30A** Driver window motor
20 30A** Electric trailer brakes
21 30A** Memory seat module
22 20A** Main exterior lamps (low beam
headlamps, high beam headlamps,
fog lamps)
23 30A** Ignition switch
24 20A* Horn relay
25 20A* Power point #1
26 20A* Fuel pump relay contacts
27 20A* Trailer tow lamps
Roadside Emergencies
239

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
56 Ð Starter motor relay
57 Ð PTEC relay
58 Ð Ignition relay
59 Ð Driver brake applied relay
60 Ð PCM diode
61 Ð A/C clutch diode
62 30A*** Power windows
* Mini Fuses ** Maxi Cartridge Fuses *** Circuit breaker
Auxiliary relay box
The relay box is located on the front
right fender well underneath the
speed control module.
The relays are coded as follows:
Fuse/Relay Location Description
Relay 1 Left HID relay (
1¤2ISO)
Relay 2 Right HID relay (
1¤2ISO)
Relay 3 Open
Relay 4 EDF relay (Full ISO)
Roadside Emergencies
241

Tire pressure monitoring system (TPMS)
When the tire pressure monitoring
system warning light is lit, one or
more of your tires is significantly
under-inflated. you should stop and
check your tires as soon as possible,
and inflate them to the proper pressure as indicated in the vehicle's tire
information placard. Driving on a significantly under-inflated tire causes
the tire to overheat and can lead to tire failure. Under-inflation also
reduces fuel efficiency and tire tread life, and may affect the vehicle's
handling and stopping ability. Each tire should be checked monthly, the
spare tire every six months. Tire pressure should be set when cold to the
recommended inflation pressure as specified in the vehicle placard and
owner's manual.
Note:This vehicle is equipped with a Tire Pressure Monitoring System
(TPMS) which monitors tire pressure in each pneumatic tire. The
pressure in each tire is dependent upon several factors, one of them
being the contained air temperature (temperature of the air inside the
tire). As the contained air temperature increases, the tire pressure also
increases. While driving in a normal manner, a typical passenger tire
inflation pressure may increase approximately 14 to 28 kPa (2 to 4 psi)
from a cold start situation. This increase in tire pressure is due to an
increase in the contained air temperature. Contained air temperature is
dependent upon several factors such as rate of tire rotation, tire
deflection, amount of braking, etc. In similar manner, the tire pressure
will decrease if the contained air temperature decreases. For example, if
the vehicle is stationary over night with the outside temperature
significantly lower than the daytime temperature, the tire pressure may
decrease approximately 20.7 kPa (3 psi) for a drop of 16.6É C (30É F) in
ambient temperature. This lower pressure value may be detected by the
TPMS as being significantly lower than the cold placard pressure, and
activate the TPMS warning for low tire pressure. If the low warning light
is on, visually check each tire to verify that no tire is flat. If one or more
tires are flat, repair of fix as necessary. If all tires appear to be inflated,
carefully drive the vehicle to the nearest location where air can be added
to the tires. Turn the ignition to the ªoffº position. Inflate all the tires to
the recommended cold pressure.
The system uses radio-frequency to monitor the tire pressure on all tires
excluding the spare tire. The sensors transmit the tire pressure readings
to the receiver module located in the vehicle. The receiver module then
electronically transmits the status to the message center. For more tire
warning information, refer to theMessage Centerin theDriver controls
chapter.
Maintenance and Specifications
299