MAZDA 232 1990 Suplement Service Manual

Bl REMOVAL
93GOBl-72:
2. Remove the No.1 and No.2 engine mount nuts.
Caution
l Be careful that the engine does not fall when remov-
ing the member.
3. Remove the engine mount member bolts and nuts and the
engine mount member.
Clutch release
cylinder (MTX)
f . Remove the release cylinder pipe bracket from the transaxle.
2. Position the release cylinder with the hose connected away
from the transaxle for easier removal.
Caution
I
l Do nut damage the pipe and hose.
Engine and transaxle assembIy
Caution
l Do not damage any components in the engine com-
partment.
1. Remove the engine and transaxle assembly.
Bl-12

REMOVAL Bl
Step 6
Separate the engine and transaxle in the order shown in the figure,
MTX
ATX
43GX3i-71
1 _ Intake manifold bracket 5. Air hose [ECE without catalyst only)
2. Center differential lock motor 6. Torque converter nuts @TX)
Removal Note . . _. _. . . ._. . . . . . . . . . . . . _. page 33-l 23 7. Transaxle mounting bolts
3. Starter and bracket 8. Tramaxle
4. Throttle cable (ATX)
Bl-73

Bl INSTALLATiON
INSTALLATION
PROCEDURE
I. Tighten all bolts and nuts to the specified torques.
Step I
1. Join the engine and transaxle.
Toraue Snecifications
1- - -r--
MTX
37-52 (3.8-5.3, 27-38)
37-52 (3.8-5.3, 27-38)
ATX
64-89 (6 S-9 -1, 4746)
Nm (m-kg, ft-lb)
37-52 (3.8-5.3, 27-38)
55-80 (5.6-8.2, 41-59)
N-m (m-kg, ft-lb
51-14

INSTALLATlON ES1
Step 2
Warning
l Be sure the vehicle is securely suppofied on safety stands.
Torque Specifications
I
I i 74-103 (7.5--10.5, 54-76)
/ 7.8-?I N-m
(80--flO cm-kg, 69-95 in-lb) 55-80 (5.fG-8.2, 41-59) 43-61 (4.4-6.2, 32-45)
I
1
I 64-89 (6.5-9.1, 4746) 67-93 (6.8-9.5, 49-69)

7 37-5x 27-38)
Engine and transaxle assembly
Caution
l Do not damage any components in the engine com-
partment.
1. Install the engine and transaxle assembly.

Bl INSTALLATION
Engine mount, clutch release cyiinder (MTX) and engine
mount member
1. Install the No.3 engine mount rubber, and loosely tighten
the bolt and nuts.
2. Install the No.4 engine
mount rubber and bracket assem-
bly, and loosely tighten the
k~olts and nuts.
3. Install the clutch release cylinder and pipe bracket assem-
U-y.
(MTX)
Tightening torque
@: 16-23 Nm (1.6-2.3 m-kg, 12-47 ft-lb)
@: 6.9-9.8
N-m (70-100 cm-kg, 61-87 Mb)
I
93GOBl-72 J .-, , . . ,.
I
93GOBi-713
4. Install the No.2 engine mount rubber and bracket assembly.
Tightening torque:
37-52 Nm (3.8-5.3 m-kg, 27-38 ft-lb)
5. Align the engine mount member to the No.1 and No.2 en-
gine mount bolts, and loosely tighten the nuts.
6. Install and tighten the engine mount member bolt
and nuts.
Tightening torque:
64-89 N-m (6.5-9.1 m-kg, 47-66
ft-Lb)
7. Tighten the No.7 and No.2 engine mount nuts.
Tightening torque:
37-52 Mm (3.8-5.3 m-kg, 27-38 ft.lb)

INSTALLATlON
MTX 1 A-I-X
WUOBX-828
43GOBl-72t
Step 3
Torque Specifications 8. Tighten bolts @ in two or three steps in the order shown.
Tightening torque:
43-61 N-m (4.4-6.2 m-kg, 32-43 ft-lb)
9. Tighten nuts @J.
Tightening torque:
67-93 N-m (6.8-9.5 m-kg, 49-69 ft-lb)
IO. Tighten the No.3 engine mount nuts 0.
Tightening torque:
74-103 Nom (7,5--f0,5 m-kg, 54-76 ft-lb)
Ii. Tighten nut @.
Tightening torque:
67-93 N-m (6.8-9.5 m-kg, 49-69 ft-lb)
12. Install the dynamic damper.
Tightening torque:
55-W N-m (5.6-8.2 m-kg, 41-59 ft-Ib)
13. Remove the chain hoist.
6.9-11 N-m (70-l 10 cm-kg, 63-95 in-lb)
-8-3.1, 20-22)
&TX 6.9-11 N-m (70-130 cm-kg,
b 6% -95 in-lb) /
42-57 (4.3~5.8,31142)
21-27 (2.1-2.8, 15-20)
COTTER PIN, REPLACE
16-23 (1.6L2.3, Q-17)
N-m {m-kg, ft-tb
03UOBX-8:

81 INSTALLATION
93GOBl-714
I 93E082-061
i 03UOBX-848
Propeller shaft
1. Install the propeller shaft. (Refer to page l-5.)
Driveshaft
I. Apply grease to the end of the driveshafi.
Caution
l When installing the driveshaft, be careful not to
damage the transaxle oil seal.
l After installation, pult the front hub outward to con-
firm that the driveshaft is securely held by the cIip.
2. Install the driveshaft along with a new clip.
3. fnstall the lower arm ball joint to the knuckle and tighten the
ciinch bolt.
Tightening torque:
43-59 Nm (4.4-6.0 m-kg, 31-43 ft-lb)
4. Install the joint shaft.
5. Tighten the bolts in the order shown.
Tightening torque:
42-62 Nom (4.3-6.3 m-kg, 31-46 f&lb)
Tie-rod end
1. InstaIl the tie-rod end to the knuckle.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
2. Install a new cotter pin.
Stabilizer
I. install and adjust the stabilizer.
Dimension A: i7-19mm (0.67-0.75 in)
Tightening torque:
16-23 Nm (l-6-2.3 m-kg, 12-17 Mb)
I
I

--
D
b
D
1
I
1
(
I
INSTALLATION Bl
Exhaust pipe
I. Instail the exhaust pipe along with a new gasket; then loosely
tighten locknuts @.
2. Loosely tighten bracket nuts @
3. Tighten locknuts 0.
Tightening torque:
3f-46 N-m (3.2-4.7 m-kg, 23-34 f&lb)
4. Tighten bracket nuts @.
Tightening torque:
21-27 Mm (2.1-2.8 m-kg, 15-20 ft-Ib)
Select and shift cables (MTX)
7 _ Install the select cable and the spring pin.
2. Install the shift cable and the spring pin.
03UO8X-835
Shift control cable (ATX)
1. Install the shift control cable and the spring pin.
Tightening torque:
6.9-l 1 Nom (70-l 10 cm-kg, 61-95 in-lb)
Speedometer cable
1. Connect the speedometer cable.
t

91 1NSTALLATION
Step 4
1. Connect the hoses shown in the figure.
Caution
l Position the hose clamp in the original location on the hose, and squeeze it lightly with large
pliers to ensure a good fit.
Step 5
1. Connect the harness connectors shown in the figure.
OIL PRESSURE SWITCH
Df STRlBUTdR
OXYGEN SENSOR
(EXCEPT ECE
WITHOUT CATALYST) lVFFFRFh!TIAI
-.I I -4 m-m. I -r-h LOCK SENSOR DIFFERENTIAL
THRO77LE
/--+I / LOCK MOTOR
AC. .A--
r IDLE SPEED CONTROL
r
dz k
/NEUTRAL SWITCH
“Rou2ydy __
HEAT GAUGE UNIT ’
IDLE-UP
SOLENOID VALVE
IECE WlTl-tOUT
‘CATALYST-)
BACK-UP LIGHT SWITCH INHlBlTdR SWITCH
G3UOBX-837
E3i -20

I)
I)
i
INSTALLATION Bl
Step 6
Torque Specifications
7.8-11 N-m (8U---110 cm-kg, 69-95 in-lb) 19-25 (1.9-2.6, 14-19)
37-S (3.8-5.3, 27-38)
7.8-71 N-m
(80-l 10 cm-k
19-25 (1.9-2.6, 14-
5-1 1.9, 69-79)
-9.3 N-m (65-95 cm-kg, 56-82 h-lb) -79)
7.8-11 N-m (80-1~0 cm-kg, 69-95 in-lb)
a3uar3x-839
Crossmember
1. tnstali the crossmember.
Tightening torque:
93-107 Nm (9.5-I 1.9 m-kg, 69-79 f+lb)
NC compressor
1. Install the A/C compressor.
Tightening torque:
24-35 N-m (2.4-3.6 m-kg, 17--26 ft-lb)
Bl-21