fog light MAZDA 323 1992 Workshop Manual Suplement

A PRE-DELIVERY INSPECTION TABLE
PRE-DELIVERY INSPECTION TABLE
[EXTERlORI
INSPECT and ADJUST, of necessary. the followlng Items to
specrfrcatron:
0 Glass, exterior bright metal and paint for damage
0 Wheel lug nuts
0 Tire pressures
0 All weatherstrips for damage or detachment
0 Operation of bonnet release and look
0 Operation of trunk Ild, hatch and fuel lbd opener
(of equipped)
0 Door operation and alignment
0 Headtrght aiming
INSTALL the foltowrng parts
0 Wheel caps or rrngs (if equipped)
0 Outsrde mirror(s)
1 UNDER BONNET-ENGINE OFF j
INSPECT and ADJUST. If necessary, the following items to
specrflcatlon.
0 Fuel, coolant and hydraulic tines, fittings, connectlons and
components for leaks
0 Engine 011 level
0 Power steering fluid level (of equipped)
0 Brake master cylinder fluky levels
0 Clutch master cylinder fturcl levels (If equipped)
0 Wtndshreld washer reservojr flurd level
0 Radiator coolant level and specrfic gravity
0 Tightness of water hose clamps
0 Tightness of battery terminals, electrolyte level and specific
gravity
0 Manual transaxle oil level
0 Drive belt(s) tension
Cl Carburetor lrnkage (choke control, wrde open throttle posi-
tion. etc ) (carburetor model only)
q Accelerator cable and linkage for free movement
0 Headlight cleaner and flurd level (if equipped)
BLEED air from fuel line (diesel engrne only)
CLEAN the spark plugs (except for diesel engine)
piEi6F]
INSTALL the following parts
0 Rubber stopper for rnsrde rear view mirror (if equjpped)
0 Fuse for accessories
CHECK the operation of the following items.
0 Seat controls (sliding and reclining) and head rest
0 Seat belts and warning system
Cl Ign&on switch and steering lock
0 Power window (if equipped)
D Door tacks including child proof door locks
Cl Inhibitor switch (ATX only)
Cl All Ikghts rncluding warning and Indicator lbghts
0 Ignition key reminder buzzer (If equipped)
A-Z
0 Horn, wbpers and washers (front and rear, If equipped)
0 Antenna (tf equipped)
0 Cigarette Ibghter and clock (if equipped)
0 Remote control outside mirror (if equrpped)
0 Heater, defogger and air conditioner at various mode selec-
tions (if equlppedj
0 Sunroof (If equipped)
CHECK the following items
0 Presence of spare fuse
0 Upholstery and Interior finish
CHECK and ADJUST, If necessary, the followjng items:
IJ Operation and fit of windows
0 Pedal height and free play of brake and clutch pedal
0 Parking brake UNDER BONNET-ENGINE RUNNING AT
OPERATING TEMPERATURE
CHECK the following items:
0 Operation of Idle-up system for air condbtroner or power steer-
ing (if equrpped)
0 Automatic transaxle flurd levet
0 tnltial ignrtlon timing (except disel engine)
0 Idle speed
0 Operation of throttle positron. sensor (EGI engrne)
0 Operation of cold start device and glow plug warning light
(diesel engine only)
0 Operation of dash pbt (EGI.engine)
fTiGGJ
CHECK the following items.
0 Underside fuel, coolant and hydraulic Irnes, ftttlngs, connec-
tions and components for leaks
0 Trres for cuts or brurses
0 Steering Itnkage, suspensron, exhaust system and all under-
side hardware for .looseness or damage 1 ROAD TEST j
CHECK the following items
0 8rake operation
0 Clutch operation
0 Steering control
!ZI Operation of meters and gauges
Cl Squeaks, rattles or unusual noises
Cl Engine general performance
0 Emergency locking retractors 1 AFTER ROAD TEST ]
REMOVE the seat and floor mat protective covers
CHECK for the necessary owner information materials, took
and spare tire
m vehicle
93EOAX-002
-- MAIN Char3 t: In
A: PC R: F!t T: Ti! Emis! The ed : to t!

F3 CONTROL SYSTEM
Ve: Battery voltage
Termina
1N ’
10
1P
IQ
IR
IS
1T
tlJ
IV Jnput Outpul
0
0
0
0
0
0
0
0
0 Connected to
Throttle sensor
(idle switch) Test condition
Correct voltage Remark
Accelerator pedal released
Below 1.0V
lgnltlon switch
Accelerator pedal depressed
VI3 ON
Foglrght relay
P/S pressure
switch Fogtight switch ON
Fogfight switch OFF
Ignition switch ON
P/S pressure switch ON at Idle
PIS pressure switch OFF at idle Va
ov
V3
Below 1 .OV
VB -
-
A/C switch A/C switch ON
A/C switch OFF Below 23 Ignition switch
Va ’ ON and blower
motor ON
1 f Ekctrtc cooltng fan Fan operating (coolant temperature over
Below 1 .OV
switch
97OC 1207OF 1 or diagnosis connector
terminal TFA grounded) -
Fan not operating (Idle)
VI3
Blower control Blower control switch OFF or 1st position
.Va
swbtch Ignitton switch
Blower control switch 2nd or hjgher po-
Below 1 .OV ON
sition
Rear window
defroster switch Rear window defroster OFF
Rear window defroster ON Below 1 .OV Ignition switch
V0 ON
Headlight switch
Headfights ON Va
Headlights OFF -
Below 1.OV
Neutral/Clutch
Neutral position or clutch pedal
9eJow I .OV
switches
depressed
Others
Va
7
r u-.
I-I-I
f
2y 2w 2u 2s 20 20 2M 2K 21 2G 2E 2C 2A 1U 1s 10 10 1M 1K 11 rG IE tC ;A
22 2% 2V 2T 2R 2P ZN 2L 25 2H 2F 2D 28 tV 1T ‘IR IF 1N It ;J. IH IF ID 18
i
A
F3-48
-- Alwa@
Always
Always
Always
--
Always
--
Always
--
Always
--
Always
--
Always
(electric
--
Alway<;
--
Always
-e
Afway?;
I .ov
Always
--
Always
--
Alway:;
--

-. _.. . . . . . _ - ._.
-w
CONTROL SYSTEM F3
I .
-.
Ve: Battery voltaae I
Incorrect voltage
Atwafi below 1 .OV
Always VB
Always VS (foglight switch OK)
Always below 1 .OV
Always below 1 .OV
Always Vs
Always
below 23 (blower fan OK)
Always VB (blower fan OK)
Always below 1 .OV
(electric cooling fan OK) -
1-
Possible cause
l Throttle sensor mrsadjustment l Short circuit in wtrrng from throttle sensor to ECU terminal 1 N l ECU malfunction
l Throttle sensor mrsadjustment l Open circuit in wiring from throttle sensor to ECU terminal fN l Open circuit in mnng from throttle sensor to ECU terminal 20
l Foglight relay malfunctron
l Foglrght relay malfunction
l P/S pressure switch maltunctron l Short crrcurt In wrrlng from P/S pressure switch to ECU terminal 1 P l ECU malfunction
l P/S pressure switch malfunction l Open circuit in wlnng from P/S pressure switch to ECU terminal 7 P l Open circuit in wiring from P/S pressure switch to ground
l A/C switch malfunctron l Short circuit tn wiring from A/C switch to ECU terminal 1Q l Poor connection at ECU connector l ECU malfunction
l #C swatch malfunction l Open circuit in wiring from A/C switch to ECU terminal 1Q l Open circuit in wiring from A/C switch to blower control switch
l Open or short circuit in wiring from fan relay to ECU terminal 1R l ECU matfunction
Always below 1 .OV (blower fan OK}
Always Vs (btower fan OK)
Always betow illumination lamp
1 .ov ON when rear
window defroster
switch ON
Illumination lamp
never ON
Atways below 1 .OV (headttghts OK)
l Short circuit in wrrtng from blower control switch to ECU terminal IS l Poor connection at ECU connector l ECU m&function
l Open crrcuit in wrrrng from blower control switch to ECU terminal 1s
l Open or short crrcuit In wiring from rear window defroster switch to ECU
terminal t T
l Open circuit in wiring from ignitron switch to rear window defroster switch l Rear window defroster switch malfunction
l Open or short circuit in wiring from headlight relay to ECU terminal 1 U
Always below 1 .OV
l Neutral switch malfunction l Clutch switch malfunction l Short circuit in wiring from ECU terminal IV to neutral or clutch switch
Always VB
l Neutral switch malfunction l Clutch switch malfunction l Open circuit in wiring from ECU terminal 1V to neutral or clutch swdch l Poor connection at ECU connector
13FOl=3-36 .
F3-49
.:i

UUTLINE
RADfATOR GRfLtE
l The air inlet area of the radiator grille is enlarged for improved cooling efficiency.
FRONT BUMPER
l The large front bu,mper includes fog lights and bumper mesh to give the vehicle a dynamic appearance.
l tight and rigid polyurethane is used for the bumper fascia.
l The air inlet area is adopted for improved cooling efficiency.
s-4
REAR SKI
l The rear 5
l Light and
WHEEL AR4
l Wheel arc

S
FRONT BUMPER FRONT BUMPER
COMPONENTS
Rem’ovat ! Installation
1. Removal in the order shown
2. Install in the reverse order of
1 in the figure.
removal.
-9-9.8 Nm 170-100 kgfem,
U-87 h.lbfJ
f4-m Ikgf-m, ft-lbf J
13EOSX-312
4. Front bumper
Disassembly / Assembly
. . . . . . . . . ..m... page S-9 1. Radiator grille
2. Front conbination light
3. Headlight
5-8
Disassembh
I . Disassemi
2. Assemble
t
1. Fog lights
-
a
-I. 2. Bumper rear
3. Bumper me

FRONT BUMPER S
Disassembly / Assembly
I. Disassemble in the order shown in the figure.
2. Assemble in the reverse order of disassembly.
i
1, Fog lights
2. Bumper reinforcement
3. Bumper mesh 4. Hook cover
5. Bumper fascia

T
BODY ELECTRICAL SYSTEM
INDEX .*,........,..............*....*...*.........*....*.*.
T- 2
jFEATURESl
OUTLINE . . . . . . ..*.....*..*...~.=.........*.*........*~...~
T- 3
FEATURES .e . . . . . *..* . . . . . . * . . . . . . * . . . . . . . *..I . . . . . . . . .
T- 3
LIGHTING SYSTEM .,....*.*..m...*..,...,a*..*.*..,..
T- 3
SPECIFICATDNS .I..*.*...*....*....*.............,.
T- 3
SUPPLEMENTAL SERVICE
INFORMATlON I . . . . . . . . . . . . . . . . . *.*.a=..* . . . . . . . *..*.s
T- ,4
EXTERlOR LlGHTlNG SYSTEM . . . . .
l . . ..e.am..a.. T-
4
FRONT FOG LIGHT
. . . . . . n .* . . . . . l ...* . . . . . s* .,..I..
T- 4
f3EOTX-301
H .

T INDEX
NDEX
1 SEOTX-302
1. Front fog light
Removal I lnstallatron . . . . .._. . . . . . . _._. page T-4
OUTLINE
FEATURES
/Toimprov
jToimprov
t
SPECiFICi
1 Front fOQ II!
T-i

OUTLINE, IXHTING SYSTEM
.’ I
Ad T
FEATURES
t3EOTX-303
0. 4.
LlGHTlNG SYSTEM
FRONT -FOG LlGHT
t
SPEClF1CATIONS
@ 4 1
: Item Wattage (w)
Front fog light 55x2 l!.‘i
1
T-3.

T ~WPe~MENTAL SERVICE INFORMATION, EXTERIOR LIGHTING SYSTEM
SUPPLEMENTAL SERVICE INFORMATION
The following points shown in this section are changed in comparison with 323 Workshop manual supple-
menP(1229-1 O-89t) and 323 Workshop manual supplement (1275-l O-91 C>.
Front fog light
l Removal I Installation
13EOTX-305
EXTERIOR LIGHTING SYSTEM
FRONT FOG LIGHT
Removat / tnstaitation
I. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
I. Radiator grille
2. Front combination light
3. Headlight 4. Front bumper
5. Front fog light
T-4