steering MAZDA MIATA 1991 Factory Owner's Guide
[x] Cancel search | Manufacturer: MAZDA, Model Year: 1991, Model line: MIATA, Model: MAZDA MIATA 1991Pages: 392, PDF Size: 29.45 MB
Page 345 of 392

Fig. 3: Rack & Pinion Steering Gear (MPV)
Courtesy of MAZDA MOTORS CORP.
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
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Page 346 of 392

Fig. 4: Engine Speed Sensing Rack & Pinion Steering Gear (MX6 & 626)
Courtesy of MAZDA MOTORS CORP.
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
Microsoft
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Page 347 of 392

Fig. 5: Elect. Controlled Rack & Pinion Steering Gear (MX6 & 626)
Courtesy of MAZDA MOTORS CORP.
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
Microsoft
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Page 348 of 392

Fig. 6: Exploded View of Rack & Pinion Steering Gear (Protege & 323)
Courtesy of MAZDA MOTORS CORP.
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
Microsoft
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Page 349 of 392

Fig. 7: Exploded View of Rack & Pinion Steering Gear (RX7)
Courtesy of MAZDA MOTORS CORP.
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
Microsoft
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Page 350 of 392

Fig. 8: Exploded View of Rack & Pinion Steering Gear (929)
Courtesy of MAZDA MOTORS CORP.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
ApplicationFt. Lbs. (N.m)
Intermediate Shaft-To-Pinion Shaft Bolt
All Models Except RX713-19 (18-26)
RX712-18 (16-24)
Middle Crossmember
Front Bolt29-40 (39-54)
Rear Bolt58-86 (78-117)
Pinion Bearing Lock Nut29-36 (39-50)
Pinion Housing Lock Nut
Miata29-39 (39-53)
MPV, Protege & 32329-36 (39-50)
MX-6 & 62633-40 (44-54)
RX7 & 92936-51 (49-69)
Stabilizer Bar-To-Control Link Nut27-40 (36-54)
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
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Page 351 of 392

Stabilizer Link Bolt/Nut12-17 (16-23)
Steering Angle Transfer Shaft-To-Steering Gear Bolt13-19 (18-26)
Steering Bracket-To-Frame Mounting Bolt46-69 (63-93)
Steering Gear Mounting Bolt
Miata34-43 (46-58)
MPV55-69 (74-93)
MX-6 & 62627-40 (36-54)
Protege, RX7, 323 & 92923-34 (31-46)
Steering Rack-To-Tie Rod
Miata58-72 (78-98)
MPV, MX-6, RX7 & 62687 (118)
Protege, 323 & 92943-58 (60-78)
Tie Rod Castle Nuts
All Models Except MPV21-32 (29-44)
MPV44-58 (59-78)
Valve Housing Bolt (929)14-22 (20-29)
1991 Mazda MX-5 Miata
STEERING GEAR - POWER RACK & PINION 1991 STEERING Mazda - Power Rack & Pinion
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Page 368 of 392

STEERING COLUMN
1991 STEERING Mazda - Steering Columns
DESCRIPTION
The steering column consists of solid steering shaft with a lower joint assembly. Miata and RX7 convertible
models are equipped with Air Bag Restraint System consisting of an air bag module and clockspring connector
assembly located in the steering column.
REMOVAL & INSTALLATION
STEERING WHEEL & HORN PAD
Removal & Installation (B2200, B2600i, MPV & 929)
Unsnap horn pad cover. Remove steering wheel lock nut. Use a puller to remove steering wheel. To install,
reverse removal procedure.
Removal & Installation (Miata & RX7)
1. On Miata and RX7 convertible models, remove air bag module. See AIR BAG RESTRAINT SYSTEM
article in the ACCESSORIES/SAFETY EQUIPMENT section. For all models, remove horn cap (if
equipped).
2. Remove steering wheel nut. Remove steering wheel with steering wheel puller. To install, reverse
removal procedure. Tighten steering wheel nut and air bag nuts to specification. See TORQUE
SPECIFICATIONS TABLE at end of article. WARNING:Wait about 10 minutes after disabling air bag system before servicing. Air
bag system voltage is maintained for about 10 minutes after system is
disabled. Failure to wait 10 minutes before servicing system may cause
accidental air bag deployment and possible personal injury.
CAUTION: DO NOT strike steering shaft with a hammer as it may collapse.
WARNING:Before servicing Miata and RX7 convertible models, disconnect and
shield battery ground. Use caution when working around steering column
as air bag could deploy.
WARNING:Wait about 10 minutes after disabling air bag system before servicing. Air
bag system voltage is maintained for about 10 minutes after system is
disabled. Failure to wait 10 minutes before servicing system may cause
accidental air bag deployment and possible personal injury.
1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
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Page 369 of 392

Removal & Installation (MX-6 & 626)
Pry ornament cap from horn pad with wide-blade screwdriver. Remove steering wheel nut. Use a puller to
remove steering wheel. To install, reverse removal procedure.
Removal & Installation (Protege & 323)
Remove 2 horn pad screws from behind steering wheel. Remove horn pad. Remove steering wheel nut. Use a
puller to remove steering wheel. To install, reverse removal procedure.
COMBINATION SWITCH
Removal (Miata & RX7 Convertible)
See STEERING WHEEL & HORN PAD under REMOVAL & INSTALLATION. Remove steering wheel.
Remove column covers. Remove screws and remove combination switch with clockspring connector assembly.
Installation
1. Install combination switch and clockspring assembly. Before installing steering wheel, center
clockspring. To center clockspring, set front wheels straight ahead. Turn clockspring connector clockwise
until it stops. DO NOT force it.
2. Return connector 2 3/4 turns (counterclockwise). Rotate clockspring connector further (if necessary) to
align marks on connector and outer housing. See Fig. 1
.
3. Install steering wheel. Tighten steering wheel nut to specification. See TORQUE SPECIFICATIONS
TABLE at end of article. Install air bag module. See AIR BAG article in the ACCESSORIES/SAFETY
EQUIPMENT section.
1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
Microsoft
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Page 370 of 392

Fig. 1: Aligning Clockspring Connector Alignment Marks
Courtesy of MAZDA MOTORS CORP.
Removal & Installation (All Others)
Remove steering wheel. See STEERING WHEEL & HORN PAD under REMOVAL & INSTALLATION.
Remove steering column covers. Disconnect combination switch connectors. Remove combination switch. To
install, reverse removal procedure.
IGNITION SWITCH & STEERING LOCK
Removal & Installation (All Models)
1. Remove steering wheel and combination switch. See STEERING WHEEL & HORN PAD and
COMBINATION SWITCH.
2. Remove ignition switch connectors. Remove ignition switch-to-steering lock screw. Remove ignition
switch.
3. With a hammer and chisel, make a groove on steering lock assembly shear screws. Remove 2 shear
screws with screwdriver. Remove ignition switch/steering lock assembly. To install, reverse removal
procedure. Tighten NEW shear screws until head breaks off.
STEERING COLUMN
CAUTION: Excessive pressure or impact to mainshaft during service may cause
column to collapse.
1991 Mazda MX-5 Miata
STEERING COLUMN 1991 STEERING Mazda - Steering Columns
Microsoft
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