engine MAZDA MODEL B-SERIES 2005 Owners Manual (in English)

WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
1. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer to yourService Maintenance Sectionfor scheduled check and
change intervals.
•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 30 km
(20 miles) of driving.
To check and add fluid:
1. Drive the vehicle 30 km (20 miles) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
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5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be
in the cross-hatched area.
9. If necessary, add fluid in 250ml (1/2 pint) increments through the
filler tube until the level is correct at normal operating temperatures.
Refer to theLubricant specificationssection in this chapter for the
correct fluid type. The use of any other non-approved fluid may
cause internal transmission damage.
10. Fluid can be checked at ambient
temperatures between 10–30°C
(50–95°F). DO NOT ADD fluid
until the transmission is at
normal operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by a qualified technician.
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CHECKING AND ADDING REAR DIFFERENTIAL FLUID
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer toLubricant
Specificationsin this chapter.
REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change)Mazda SAE 5W-
20 Premium
Motor Oil2.3L engine 3.8L (4.0
quarts.)
3.0L V6 engines 4.3L (4.5
quarts)
Mazda SAE 5W-
30 Premium
Motor Oil4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid DOT 3 Brake
FluidAll Fill to line on
reservoir
6
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Fluid Mazda Part
NameApplication Capacity
Power steering
fluidMazda
MERCON
AT FAll Fill to range on
dipstick
Transmission
fluid
1Mazda
MERCON
AT F5-speed manual 2.65L (2.8
quarts)2
Mazda
MERCON
V
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)3
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)3
Engine coolant4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
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Fluid Mazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)64.4L (17
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCON
AT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to theService Maintenance
Sectionto determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Mazda Extended Life
Engine Coolant (orange in color). Refer toAdding engine coolant, in
this chapter.
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5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 6 mm to 14 mm (1/4
inch to 9/16 inch) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCON
AT F
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Item Mazda part name or equivalent
Automatic transmission (5R44E
and 5R55E)MERCON
VATF2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON
and MERCON
V are not interchangeable. DO NOT
mix MERCON
and MERCON
V. Refer to yourService Maintenance
Sectionto determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049–0.053 inch
(1.25–1.35mm)0.042–0.046 inch
(1.07–1.17mm)0.052–0.054 inch
(1.32–1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.7:1
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
ABS (see Brakes) .....................145
Air bag supplemental restraint
system ..........................................75
and child safety seats ..............78
description ................................75
disposal ......................................81
driver air bag ............................79
indicator light ...........................80
operation ...................................79
passenger air bag .....................79
passenger deactivation
switch ........................................81
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................215
Anti-lock brake system
(see Brakes) ......................145–146
Audio system
6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18–19, 22, 26
Automatic dimming rear view
mirror ...........................................48
Automatic transmission ............149
driving an automatic
overdrive .................................150
fluid, refill capacities ..............240
fluid, specification ..................244
Auxiliary power point .................47
Axle
lubricant specifications ..243–244
refill capacities ........................240
traction lok ..............................148
B
Battery .......................................213acid, treating emergencies .....213
jumping a disabled battery ....170
maintenance-free ....................213
servicing ..................................213
Bed extender ..............................55
BeltMinder ...................................70
Brakes ........................................145
anti-lock ...........................145–146
anti-lock brake system (ABS)
warning light ...........................146
fluid, checking and adding ....235
fluid, refill capacities ..............240
fluid, specifications .........243–244
lubricant specifications ..243–244
parking ....................................147
shift interlock ..........................149
Break-in period .............................5
Bulbs ............................................38
C
Capacities for refilling fluids ....240
Cassette tape player ...................22
Cell phone warning ...................248
Certification Label ....................246
Changing a tire .........................110
Child safety restraints ................87
child safety belts ......................87
Child safety seats ........................91
attaching with tether straps ....95
in front seat ..............................92
in rear seat ................................92
LATCH .......................................98
tether anchorage hardware .....95
Chimes (warning) .......................16
Cleaning your vehicle
engine compartment ..............188
instrument panel ....................191
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Index
249

interior .....................................191
interior trim ............................191
Mazda car care products .......192
plastic parts ............................190
washing ....................................187
waxing .....................................187
wheels ......................................188
wiper blades ............................190
Clock adjust
AM/FM Stereo ...........................18
AM/FM stereo CD .....................20
AM/FM stereo tape/CD/MP3 ....23
Premium AM/FM stereo
CD6/MP3 ...................................26
Single CD ..................................19
Clutch
fluid ..........................................235
operation while driving ..........152
recommended shift speeds ....153
Compass, electronic
calibration .................................50
set zone adjustment .................49
Compass/temperature display ...48
Console ........................................55
Coolant
checking and adding ..............215
refill capacities ................219, 240
specifications ..................243–244
Cruise control
(see Speed control) ....................51
Customer
Assistance ..................177–178, 180
D
Daytime running lamps
(see Lamps) ................................34
Dipstick
engine oil .................................207Doors
lubricant specifications ..........243
Driveline universal joint and
slip yoke ....................................239
Driving under special
conditions ..................154, 156–157
mud ..........................................157
sand .........................................157
snow and ice ...........................158
through water .................157–158
E
Emergencies, roadside
jump-starting ..........................170
Emergency Flashers .................159
Emission control system ..........231
Engine ........................................245
cleaning ...................................188
coolant .....................................215
idle speed control ...................213
limp to safety cooling .............220
lubrication
specifications ..................243–244
refill capacities ........................240
service points ..................203–205
starting after a collision .........159
Engine block heater .................144
Engine oil ..................................207
checking and adding ..............207
dipstick ....................................207
filter, specifications ................211
recommendations ...................211
refill capacities ........................240
specifications ..................243–244
Exhaust fumes ..........................145
F
Flexible Fuel Vehicle (FFV) ....221
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