engine MAZDA MODEL B3000 4WD 2002 Workshop Manual

PAINT CHIPS
Your dealer has touch-up paint to match your vehicle’s color. Touch-up
paint can be used to repair minor scratches to painted surfaces.
•Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
• Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
• Clean with One Step Wash and Wax Concentrate, which is available
from your local Mazda dealer.
• Never apply any cleaning chemical to hot or warm wheel rims or
covers.
• Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
• Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
• To remove tar and grease, use Extra Strength Tar and Road Oil
Removal, available from your local Mazda dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
• Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
• Never spray the engine or other engine components with water. Water
will damage the engine or other engine components.
• Spray Engine Shampoo and Degreaser, available at your local Mazda
dealer, on all parts that require cleaning and pressure rinse clean.
• Cover the highlighted areas to prevent water damage when cleaning
the engine.
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•2.3L Engine
• 3.0L Engine
Cleaning
220

•4.0L Engine
• Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your dealer.
• For routine cleaning, use One Step Wash and Wax Concentrate,
available at your local Mazda dealer.
• If tar or grease spots are present, use Extra Strength Tar and Road Oil
Removal, available at your local Mazda dealer.
CLEANING MIRRORS
Do not clean your mirrors with a dry cloth or abrasive materials. Use a
soft cloth and mild detergent and water. Be careful when removing ice
from outside mirrors because you may damage the reflective surface.
WINDOWS AND WIPER BLADES
The windshield, rear window and wiper blades should be cleaned regularly.
If the wiper does not wipe properly, substances on the windshield, rear
window or the wiper blades may be the cause. These may include hot wax
treatments used by commercial car washes, tree sap, or other organic
contamination. To clean these items, please follow these tips:
• The windshield or rear window may be cleaned with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner, available from your
local Mazda dealer.
• Do not use abrasives, as they may cause scratches.
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WARNING: Do not use chemical solvents or strong detergents
when cleaning the seat where the side air bag is mounted. Such
products may contaminate the side air bag system and affect
performance of the side air bag in a collision. The air bag may
not function correctly and not provide any injury reduction
benefits.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
• To clean, use a soft cloth with Deluxe Leather and Vinyl Cleaner. Dry
the area with a soft cloth.
• To help maintain its resiliency and color, use the Deluxe Leather Care
Kit, available at your local Mazda dealer.
• Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
UNDERBODY
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
MAZDA CAR CARE PRODUCTS
Your Mazda dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use these products or products of
equivalent quality. These products are available at your local Mazda
dealer.
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Chart symbols
I: Inspect, and if necessary correct, clean or replace
A: Adjust
R: Replace
L: Lubricate
Normal driving service intervals – perform at the months or distances
shown, whichever occurs first.
Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Miles 5 10 15 20 25 30 35 40 45 50 55 60 (x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
ENGINE
Engine oil —every 6 months RRRRRRRRRRRR
Oil filter—every 6 months RRRRRRRRRRRR
PCV valve
AIR CLEANER
Air cleaner filter RR
IGNITION SYSTEM
Spark plugs *4
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36
months, after that, every 30,000 miles (48,000 km) or 24 months
Coolant condition and protection,
hoses and clamps — annually —prior
to cold weather every 12 months IIII
CHASSIS AND BODY
Wheel lug nut torque *1IIIIIIIIIIII
Inspect tires for wear and rotate
(X = recommended interval for
optimal tire life) IXIXXIXXIXXI
Clutch reservoir fluid level IIIIII
Front wheel bearings (4x2) L
Disc brake system IIII
Caliper slide rails LLLL
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5. The California Air Resources Board has determined that the failureto perform this maintenance item will not nullify the emission
warranty nor limit recall liability prior to completion of the vehicle’s
useful life.
Maintenance Item Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 Miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
ENGINE
Engine oil —every 6 months RRRRRRRRRRRR
Oil filter—every 6 months RRRRRRRRRRRR
PCV valve R
AIR CLEANER
Air cleaner filter RR
IGNITION SYSTEM
Spark plugs *4 R
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36 months, after that, every 30,000 miles (48,000 km) or 24 months
Coolant condition and
protection, hoses and clamps
— annually —prior to cold
weather every 12 months IIII
CHASSIS AND BODY
Wheel lug nut
torque *1IIIIIIIIIIII
Inspect tires for wear and
rotate (X = recommended
interval for optimal tire life) XXIXXIXXIXXI
Clutch reservoir fluid level IIIIII
Front wheel bearings (4x2) L
Disc brake system IIII
Caliper slide rails LLLL
Drum brake system, lines and
hoses IIII
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5. The California Air Resources Board has determined that the failureto perform this maintenance item will not nullify the emission
warranty nor limit recall liability prior to completion of the vehicle’s
useful life.
SCHEDULE II – SPECIAL OPERATING CONDITIONS
If your driving habits FREQUENTLYinclude one or more of the
following conditions:
• Short trips of lessthan 16 km (10 miles) when outside temperatures
remain below freezing.
• Towing a trailer, or carrying maximum loads.
• Operating in severe dust conditions.
• Operating during hot weatherin stop-and-go “rush-hour” traffic.
• Extensive idling, such as police, taxi or door-to-door delivery service.
• High speed operation with a fully loaded vehicle (max. GVW).
• Off-road operation.
Change ENGINE OIL AND OIL FILTER every 3 months or 4,800 km
(3,000 miles) whichever occurs first.
NOTE: Idling the engine for extended periods will accumulate more
hours of use on your vehicle than is actually indicated by the mileage
odometer. Consequently, the odometer reading can be often misleading
when determining the right time to change your engine oil and filter. If
you are using your vehicle in a manner which allows it to remain
stationary while the engine is running for long periods (door-to-door
delivery, taxi, police, power/utility company trucks, or similar duty), then
Mazda recommends you increase the frequency of oil and filter changes
to an interval equivalent to 200 ENGINE HOURS of use. Since most
vehicles are not equipped with hour-meters, it may be necessary for you
to approximate your idle time and plan oil/filter changes accordingly.
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229

Special Operating
Conditions
Replace Engine Oil and Filter
Inspect Brake System
Replace Fuel Filter
Change Automatic Transmission Fluid
Replace Spark Plugs
Replace Engine Air Filter
Change Manual Transmission Fluid
Inspect and Lubricate U-Joints
Lubricate Front Wheel Bearing (4x2)
Change Transfer Case Fluid (4x4)
Suggested Maintenance
Interval3,000
miles or
3 months 5,000
miles 15,000
miles 30,000
miles 60,000
miles As
required As
required As
required 30,000
miles 60,000
miles
Towing a trailer or
using a camper or
car top carrier X
X XX
Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol car X XXXX
XX
Operating in dusty
conditions such as
unpaved or dusty
roads X XX X
Off road operation XXX
For specific recommendations see your authorized Mazda dealer or
qualified service professional.
OWNER MAINTENANCE
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
While operating your vehicle
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•Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
• Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in this
straight ahead position.
• Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on a smooth, level road.
• When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or “hard to push” brake pedal.
• If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
• Check automatic transmission Park function.
• Check parking brake.
At least monthly
• Check function of all interior and exterior lights.
• Check tires for wear and proper air pressure.
• Check engine oil level.
• Check coolant level in the coolant reservoir.
• Check washer fluid level.
At least twice a year (for example, every spring and fall)
• Check power steering fluid level.
• Check clutch fluid level (if equipped).
• Check and clean body and door drain holes.
• Check and lubricate all hinges, latches, and outside locks.
• Check and lubricate door rubber weather strips.
• Check parking brake for proper operation.
• Check lap/shoulder belts and seat latches for wear and function.
• Check air pressure in spare tire.
• Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
• Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
• Check cooling system fluid level and coolant strength.
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•Check battery water level (non-maintenance free).
• Check battery connections and clean if necessary.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
• We highlight do-it-yourself items in the engine compartment for easy
location.
• We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your “Warranty Information” to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
• Do not work on a hot engine.
• When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must “relearn” its idle
conditions before your vehicle will drive properly, as explained in the
Battery section of this chapter.
Working with the engine off
• Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
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