fuel MAZDA MODEL B3000 4WD 2002 Workshop Manual

FluidMazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base) 75.7L (20.0
gallons)
SuperCab 73.8L (19.5 gallons)
Transfer Case
Fluid Mazda
MERCON
AT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricant Mazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle Lubricant All
2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluid Ultra-Clear
Windshield
Washer
ConcentrateAll
2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCONV are not interchangeable. DO NOT
mix MERCON and MERCONV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Use Mazda Premium Engine Coolant (green in color). DO NOT USE
Mazda Extended Life Engine Coolant (orange in color). Refer to Adding
engine coolant, in the Maintenance and Care chapter.
Maintenance and Specifications
274

5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission). Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCON
AT F
Automatic transmission (5R44E
and 5R55E) MERCONV AT F
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
Maintenance and Specifications
275

1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCONV are not interchangeable. DO NOT
mix MERCON and MERCONV. Refer to your service maintenance
section to determine the correct service interval.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm (0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDISEDIS
Compression
ratio 9.7:1
9.14:19.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) / 1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
Maintenance and Specifications
276

filter, specifications ................242
recommendations ...................242
refill capacities ........................272
specifications ..................275–276
Exhaust fumes ..........................152
F
Flexible Fuel Vehicle (FFV) ....250
Fluid capacities .........................272
Foglamps .....................................73
Four-Wheel Drive
vehicles ..........................16–17, 165 description ..............................165
driving off road .......................167
electronic shift ........................165
indicator light .........................165
preparing to drive your
vehicle .....................................157
Fuel ............................................250 calculating fuel economy .......256
cap .....................................15, 252
capacity ...................................272
choosing the right fuel ...........253
comparisons with EPA fuel
economy estimates .................259
detergent in fuel .....................255
filling your vehicle with
fuel ...........................250, 252, 256
filter, specifications ................255
fuel pump shut-off switch .....182
gauge .........................................19
improving fuel economy ........256
octane rating ...................254, 276
quality ......................................254
running out of fuel .................255
safety information relating to
automotive fuels .....................250
Fuel - flex fuel vehicle
(FFV) .........................250, 253–254 Fuses ..................................183, 185
G
Gas cap (see Fuel cap) ......15, 252
Gas mileage (see Fuel
economy) ...................................256
Gauges .........................................18
battery voltage gauge ...............19
engine coolant temperature
gauge .........................................18
engine oil pressure gauge ........19
fuel gauge ..................................19
odometer ...................................20
speedometer .............................20
tachometer ................................20
trip odometer ............................20
GAWR (Gross Axle Weight
Rating) .......................................170 calculating ...............................172
definition .................................170
driving with a heavy load ......170
location ....................................170
GVWR (Gross Vehicle Weight
Rating) .......................................170 calculating .......................170, 172
definition .................................170
driving with a heavy load ......170
location ....................................170
H
Hazard flashers .........................182
Headlamps ...................................73 aiming ........................................74
bulb specifications ....................76
daytime running lights .............73
flash to pass ..............................74
high beam ...........................16, 74
replacing bulbs .........................77
turning on and off ....................73
Index
282

warning chime ..........................17
Heating heater only system ...................68
heating and air conditioning
system .......................................69
Hood ..........................................233
I
Ignition ...............................148, 276
Infant seats (see Safety seats)..135
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel cleaning ...................................222
cluster ................................12, 222
lighting up panel and interior...74
location of components ............12
J
Jack ............................................194 positioning ...............................194
storage .............................194–197
Jump-starting your vehicle ......201
K
Keys ...................................102–103 key in ignition chime ...............17
positions of the ignition .........148
L
Lamps bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73 headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75–76
replacing bulbs.. 75, 77–78, 80–81
Lane change indicator (see
Turn signal) .................................75
LATCH anchors .........................145
Lights, warning and indicator ....12 air bag ..................................14–15
anti-lock brakes (ABS) ....14, 155
anti-theft ...................................16
brake ..........................................13
charging system ........................15
check coolant ............................13
check engine .............................12
cruise indicator .........................15
door ajar ....................................16
fuel cap light .............................15
high beam .................................16
overdrive off ..............................16
safety belt .................................14
speed control ............................93
turn signal indicator .................16
Limited slip axle
(see Traction Loc) ....................157
Load limits .................................170 GAWR ......................................170
GVWR ......................................170
trailer towing ..........................170
Loading instructions .................172
Lubricant specifications ...275–276
Lumbar support, seats .............106
M
Manual transmission .................162 fluid capacities ........................272
lubricant specifications ..........276
reverse .....................................164
Index
283