check engine MAZDA MODEL B4000 4WD 2002 Owner's Guide

Illumination of the “Service Engine Soon” light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your Warranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “Check Engine/Service Engine
Soon” light is on, refer to the description in the Warning lights and
chimes section of the Instrument cluster chapter. Your vehicle may not
pass the I/M test with the “Check Engine/Service Engine Soon” light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
Maintenance and Specifications
260

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the service maintenance
section for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several times.
3. Turn the engine off.
4. If your vehicle is equipped with a 3.0L V6 engine, check the
fluid level on the dipstick. It should be within the FULL HOT range.
Do not add fluid if the level is within this range.
5. If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine, check the fluid level in the reservoir. It should be between
the MIN and MAX lines. Do not add fluid if the level is within this
range.
6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
Maintenance and Specifications
261

temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine
compartment in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
Maintenance and Specifications
264

5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission). Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCON
AT F
Automatic transmission (5R44E
and 5R55E) MERCONV AT F
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
Maintenance and Specifications
275

A
ABS (see Brakes) .....................154
Air bag supplemental restraint
system ................................119–120and child safety seats ............122
description ..............................120
disposal ....................................126
driver air bag ..........................124
indicator light .............14–15, 125
operation .................................124
passenger air bag ...................124
passenger deactivation
switch ......................................126
Air conditioning manual heating and air
conditioning system .................69
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................245
Anti-lock brake system
(see Brakes) ......................154–155
Anti-theft system warning light .............................16
Audio system
(see Radio) ......................21, 45, 53
Automatic transmission ............158 driving an automatic
overdrive .................................159
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................84
Axle lubricant specifications ..275–276
refill capacities ........................272
traction lok ..............................157
B
Battery .......................................243 acid, treating emergencies .....243
charging system warning
light ............................................15
jumping a disabled battery ....201
maintenance-free ....................243
servicing ..................................243
voltage gauge ............................19
Bed extender ..............................95
BeltMinder .................................115
Brakes ........................................153 anti-lock ...........................154–155
anti-lock brake system (ABS)
warning light .....................14, 155
brake warning light ..................13
fluid, checking and adding ....262
fluid, refill capacities ..............272
fluid, specifications .........275–276
lubricant specifications ..275–276
parking ....................................155
shift interlock ..........................158
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....272
Cargo area shade ........................95
Cargo net .....................................95
CD-6 disc .....................................53
CD-single .....................................25
CD-single premium .....................45
Cell phone warning ...................279
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............132 child safety belts ....................132
Child safety seats ......................135
Index
280

attaching with tether straps ..140
in front seat ............................136
in rear seat ......................136, 139
LATCH .....................................145
tether anchorage hardware ...140
Cleaning your vehicle engine compartment ..............219
exterior ....................................223
instrument cluster lens ..........222
instrument panel ....................222
interior .....................................222
mirrors .....................................221
plastic parts ............................221
washing ....................................218
waxing .....................................218
wheels ......................................219
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......68–69
Clock ....................24, 31, 44, 52, 64
Clutch fluid ..........................................263
operation while driving ..........162
recommended shift speeds ....164
Compass, electronic ..............86–87 calibration .................................88
set zone adjustment .................87
Console ........................................94
Coolant checking and adding ..............245
refill capacities ................249, 272
specifications ..................275–276
Cruise control (see Speed
control) ........................................89
Customer
Assistance ..........181, 207–208, 211 Ford accessories for your
vehicle .....................................223
Getting roadside assistance ...181 D
Daytime running lamps
(see Lamps) ................................73
Dipstick
automatic transmission
fluid ..........................................263
engine oil .................................238
Doors door ajar warning .....................16
lubricant specifications ..........275
Driveline universal joint and
slip yoke ....................................267
Driving under special
conditions ..........................168–169 mud ..........................................168
sand .........................................168
snow and ice ...........................169
through water .................168, 170
E
Emergencies, roadside jump-starting ..........................201
Emission control system ..........259
Engine ........................................276 check engine/service engine
soon light ..................................12
cleaning ...................................219
coolant .....................................245
idle speed control ...................243
lubrication
specifications ..................275–276
refill capacities ........................272
service points ..................234–236
starting after a collision .........182
Engine block heater .................152
Engine oil ..................................238 checking and adding ..............238
dipstick ....................................238
Index
281

warning chime ..........................17
Heating heater only system ...................68
heating and air conditioning
system .......................................69
Hood ..........................................233
I
Ignition ...............................148, 276
Infant seats (see Safety seats)..135
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel cleaning ...................................222
cluster ................................12, 222
lighting up panel and interior...74
location of components ............12
J
Jack ............................................194 positioning ...............................194
storage .............................194–197
Jump-starting your vehicle ......201
K
Keys ...................................102–103 key in ignition chime ...............17
positions of the ignition .........148
L
Lamps bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73 headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75–76
replacing bulbs.. 75, 77–78, 80–81
Lane change indicator (see
Turn signal) .................................75
LATCH anchors .........................145
Lights, warning and indicator ....12 air bag ..................................14–15
anti-lock brakes (ABS) ....14, 155
anti-theft ...................................16
brake ..........................................13
charging system ........................15
check coolant ............................13
check engine .............................12
cruise indicator .........................15
door ajar ....................................16
fuel cap light .............................15
high beam .................................16
overdrive off ..............................16
safety belt .................................14
speed control ............................93
turn signal indicator .................16
Limited slip axle
(see Traction Loc) ....................157
Load limits .................................170 GAWR ......................................170
GVWR ......................................170
trailer towing ..........................170
Loading instructions .................172
Lubricant specifications ...275–276
Lumbar support, seats .............106
M
Manual transmission .................162 fluid capacities ........................272
lubricant specifications ..........276
reverse .....................................164
Index
283

Mirrorsautomatic dimming rearview
mirror ........................................86
cleaning ...................................221
side view mirrors (power) .......89
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................20
Oil (see Engine oil) ..................238
Overdrive .....................................93
P
Panic alarm feature, remote
entry system ..............................100
Parking brake ............................155
Power distribution box
(see Fuses) ...............................188
Power door locks ........................97
Power point .................................84
Power steering ..........................156 fluid, checking and adding ....261
fluid, refill capacity ................272
fluid, specifications .........275–276
Power Windows ...........................85
Preparing to drive your
vehicle ........................................157
R
Radio ................................21, 45, 53
Radio reception .....................66–67
Relays ........................................183
Remote entry system .........97, 100 illuminated entry ......................98
locking/unlocking doors .....97–99
panic alarm .............................100
replacement/additional
transmitters .............................101
replacing the batteries ...........100
Roadside assistance ..................181
S
Safety belts (see Safety
restraints) ....................17, 107–111
Safety defects, reporting ..........217
Safety restraints ................107–111 belt minder .............................115
cleaning the safety belts ........118
extension assembly ................114
for adults .........................108–110
for children .....................131–132
lap belt ....................................113
warning light and
chime ...........................14, 17, 114
Safety restraints - LATCH
anchors ......................................145
Safety restraints - tether
anchors ......................................140
Safety seats for children ..........135
Seat belts (see Safety
restraints) ..................................107
Seats ..........................................105 child safety seats ....................135
SecuriLock passive anti-theft
system ................................102–103
Servicing your vehicle ..............232
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................195
Spark plugs, specifications .......276
Index
284