light MAZDA MODEL MX-5 MIATA 2004 Manual PDF

8-1
Form No. 8S15-EA-03G
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction ................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3
Scheduled Maintenance (North America) ................................. 8-3
Scheduled Maintenance (Except North America) ..................... 8-7
Owner Maintenance .................................................................... 8-10
Owner Maintenance Schedule ................................................. 8-10
Owner Maintenance Precautions ............................................. 8-11
Engine Compartment Overview .............................................. 8-12
Engine Oil ................................................................................ 8-13
Engine Coolant ........................................................................ 8-15
Brake Fluid .............................................................................. 8-18
Clutch Fluid ............................................................................. 8-19
Power Steering Fluid ............................................................... 8-20
Automatic Transmission Fluid (ATF) ...................................... 8-21
Washer Fluid ............................................................................ 8-22
Body Lubrication ..................................................................... 8-23
Air Filter .................................................................................. 8-24
Wiper Blades ........................................................................... 8-25
Battery ..................................................................................... 8-27
Tires ......................................................................................... 8-28
Light Bulbs .............................................................................. 8-32
Fuses ........................................................................................ 8-36
Appearance Care ......................................................................... 8-40
How to Minimize Environmental Paint Damage ..................... 8-40
Exterior Care ........................................................................... 8-42
Interior Care ............................................................................ 8-47
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8S15-EA-03G

Schedule 2
I:
Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
C: Clean
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
* According to state / provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability. Maintenance Interval
(Number of months or kilometers (miles),
whichever comes first) Months 4 8 12 16 20 24 28 32 36 40 44 48
× 1000 km 8 1624324048566472808896
× 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine valve clearance I
Engine timing belt Replace every 96,000km (60,000miles)
Drive belts (tension) II
Engine oil Puerto Rico
Replace every 5,000km (3,000miles) or 3 months
Others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant R e p l a c e a t f i r s t 9 6 , 0 0 0 k m ( 6 0 , 0 0 0 m i l e s ) o r 4 8 m o n t h s ;
after that, every 24 months
Engine coolant level IIIIIIIIIIII
Idle speed II
Air filter CCRC
Fuel lines and hoses
*II
Hoses and tubes for emission*I
Spark plugs RR
Function of all lights IIIIIIIIIIII
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8-9
Maintenance and Care
Scheduled Maintenance
Form No. 8S15-EA-03G
I:Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
T: Tighten
EMISSION CONTROL SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
*5 This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*6 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.
Maintenance
Interval
(Number of
months or
kilometers (miles),
whichever
comes first) Months 6 121824303642485460667278849096
× 1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
× 1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Evaporative system IIIIIIII
All electrical system
*5IIIIIIII
Brake pedals and clutch pedals IIIIIIIIIIIIIIII
Brake lines, hoses and
connections IIIIIIII
Clutch fluid IIIIIIIIIIIIIIII
Brake fluid
*6IIIRIIIRIIIRIIIR
Parking brake IIIIIIIIIIIIIIII
Power brake unit and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
Power steering fluid and lines IIIIIIIIIIIIIIII
Steering operation and gear
housing IIIIIIII
Steering linkages, tie rod ends
and arms IIIIIIII
Manual transmission oil R
Rear differential oil RR
Front and rear suspension and
ball joints IIII
Automatic transmission fluid
level IIIIIIII
Drive shaft dust boots IIII
Bolts and nuts on chassis and
body TTTTTTTT
Body condition (for rust,
corrosion and perforation)
(except Australian model) Inspect annually
Exhaust system heat shields Inspect every 80,000 km (50,000 miles)
Tire (including spare tire)(with
inflation pressure adjustment) IIIIIIII
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8-30
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G

Replacing a Tire
If a tire wears evenly, a wear indicator will
appear as a solid band across the tread.
Replace the tire when this happens.
You should replace it before the band is
across the entire tread.

Temporary Spare Tire
Inspect the temporary spare tire at least
monthly to make sure it
’s properly
inflated and stored.
The temporary spare tire is easier to
handle because of its construction. It is
lighter and smaller than a conventional
tire and should be used only for an
emergency and only for a short distance.
Use the temporary only until the
conventional tire is repaired, which should
be as soon as possible.
Maintain its pressure at 420 kPa (4.2 kgf/
cm
2or bar, 60 psi).
Worn Tires:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Always use tires that are in good
condition.
WARNING
New tread Worn tread
Tread wear indicator
•
Don
’t use your temporary spare tire
rim with a snow tire or a
conventional tire. Neither will
properly fit and could damage both
tire and rim.
• The temporary spare tire has a tread
life of up to 5,000 km (3,000 miles),
depending on road conditions and
driving habits.
• The temporary spare tire is for
limited use, however, if the tread
wear solid-band indicator appears,
replace the tire with the same type
of temporary spare (page 8-30).
CAUTION
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8-31
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G

Replacing a Wheel
When replacing a wheel, make sure the
new one is the same as the original factory
wheel in diameter, rim width, and offset.
Proper tire balancing provides the best
riding comfort and helps reduce tread
wear. Out-of-balance tires can cause
vibration and uneven wear, such as
cupping and flat spots.
Using a Wrong-Sized Wheel:
Using a wrong-sized wheel is
dangerous. Braking and handling
could be affected, leading to loss of
control and an accident. Always use
wheels of the correct size on your
vehicle.
A wrong-sized wheel may adversely
affect:
• Tire fit
• Wheel and bearing life
• Ground clearance
• Snow-chain clearance
• Speedometer calibration
• Headlight aim
• Bumper height
• Limited-Slip Differential System
WARNING
CAUTION
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8-32
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G
Light Bulbs
Front turn signal lights/
Parking lights
Side-marker lights Overhead light
License plate lights/
Trunk lights
High-mount brake light
Rear turn signal lights Brake lights/Taillights Reverse lights
Headlights
Fog lights*
*Some models.
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8-33
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G
Your Mazda’s headlights and fog lights
have replaceable halogen bulbs.
Replacing Exterior Light Bulbs
Replacing a headlight bulb
1. Make sure the ignition switch is turned
off and the headlight switch is off.
2. Lift the hood and find the high and low beam bulbs in the rear of the headlight
unit.
The outboard bulb is the LOW beam,
and the inboard one is the HIGH beam.
Refer to Light Bulbs (page 8-32).
3. Turn the socket and bulb assembly counterclockwise and remove it while
holding the rubber socket cover in
place. Carefully remove the headlight
bulb from its socket in the reflector by
gently pulling it straight backward out
of the socket.
4. Disconnect the bulb from the electrical connector by pressing the tab on the
connector with your finger and pulling
the bulb upward.
5. Install the new bulb in the reverse order of removal.
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
WARNING
High beam bulb
Ta b
Low beam bulb
Socket
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8-34
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G
Replacing a fog light bulb*
Due to the complexity and difficulty of
the procedure, the bulbs should be
replaced by an Authorized Mazda Dealer.
Front turn signal lights/Parking lights
1. Turn the socket and bulb assembly counterclockwise and remove it.
2. Remove the bulb by pushing it in slightly and turning it
counterclockwise.
3. Install the new bulb in the reverse order of removal. Side-marker lights
1. Remove the bolts with a Phillips
screwdriver and remove the side-
marker light unit.
2. Turn the socket and bulb assembly counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order of removal.NOTE
Use the protective cover and carton for
the replacement bulb to dispose of the
old bulb promptly and out of the reach
of children.
Socket
Socket
*Some models.
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8-35
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G
Brake lights/Taillights, Rear turn signal
lights, Reverse lights
1. Pull the center section of the plastic retainer and remove the retainers and
remove the trunk end trim.
2. Turn the socket and bulb assembly counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order of removal. High-mount brake light
1. Turn the socket and bulb assembly
counterclockwise and remove it.
2. Remove the bulb by pushing it in slightly and turning it
counterclockwise.
3. Install the new bulb in the reverse order of removal.
License plate lights/Trunk lights
1. Slide the unit as shown in the figure to remove it.
2. Turn the socket and bulb assembly counterclockwise and remove it.
3. Disconnect the bulb from the socket.
Trunk end trim
Removal
Installation
Rear turn signal lights
Brake lights/Taillights
Reverse lights
Socket
Socket
Socket
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8-36
Maintenance and Care
Owner Maintenance
Form No. 8S15-EA-03G
4. Install the new bulb in the reverse order of removal.

Replacing Interior Light Bulbs
Overhead light
1. Wrap a flathead screwdriver with a soft
cloth to prevent damage to the trim and
gently insert it in the overhead light as
shown in the figure, and then remove
the cover.
2. Disconnect the bulb by pulling it out.
3. Install the new bulb in the reverse order of removal. Yo u r v e h i c l e
’s electrical system is
protected by fuses.
If any lights, accessories, or controls don ’t
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.

Fuse Replacement
If the electrical system doesn
’t work, first
inspect fuses on the driver ’s side.
1. Turn off the ignition switch and other switches.
2. Open the fuse panel cover.
Edge
Fuses
Fuse panel cover
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