ignition MAZDA MODEL RX 8 2004 (in English) Repair Manual

7-20
In Case of an Emergency
Form No. 8R65-EA-03C
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there—for up to
10 seconds. If the engine starts,
release the key and accelerator
immediately because the engine will
suddenly rev up.
3. If the engine fails to start, crank it
without using the accelerator—for up
to 10 seconds.Jump-starting is dangerous if done
incorrectly. So follow the procedure
carefully. If you feel unsure about jump-
starting, we strongly recommend that you
have a competent service technician do
the work.
Starting a Flooded EngineJump-Starting
Battery-Related Explosion:
Flames and sparks near open battery
cells are dangerous. Hydrogen gas,
produced during normal battery
operation, could ignite and cause the
battery to explode. An exploding
battery can cause serious burns and
injuries. Keep all flames, including
cigarettes, and sparks away from
open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one
with a low fluid level is dangerous. It
may rupture or explode, causing
serious injury.
Don’t jump-start a frozen battery or
one with a low fluid level.
Use only a 12 V booster system. You
can damage a 12 V starter, ignition
system, and other electrical parts
beyond repair with a 24 V power
supply (two 12 V batteries in series or
a 24 V motor generator set).
WARNING
CAUTION
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8R65-EA-03C

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
R
: Replace
L
: Lubricate
C
:Clean
ENGINE
AIR CLEANER
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
CHASSIS & BODY
AIR CONDITIONER SYSTEM
*1 According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
*2 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the
tire repair fluid bottle with new one before the expiration date.
Maintenance Interval
(Number of months or kilometers
(miles), whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Drive beltII
Air filterCCRC
Spark plugsR
Fuel filterReplace every 160,000km (100,000miles)
Fuel lines, hoses and connections
*1II
Cooling systemII
Engine coolantR e p l a c e a t f i r s t 9 6 , 0 0 0 k m ( 6 0 , 0 0 0 m i l e s ) o r 4 8 m o n t h s ;
after that, every 24 months
Brake line, hoses and connectionII
Disk brakesIIII
Steering operation and linkagesII
Front and rear suspension and ball jointsII
Manual transmission oilR
Rear differential oilR
Driveshaft dust bootsII
Bolts and nut on seatsII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLL
Flat tire repair kit
*2Inspect every year
Cabin air filter (If installed)Replace every 40,000km (25,000miles) or 24 months
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8R65-EA-03C

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
R
: Replace
L
:Lubricate
C
:Clean
ENGINE
AIR CLEANER
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
CHASSIS & BODY
AIR CONDITIONER SYSTEM
*1 According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
*2 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the
tire repair fluid bottle with new one before the expiration date.
Maintenance Interval
(Number of months or kilometers
(miles), whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 1624324048566472808896
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine oilPuerto RicoReplace every 5,000km (3,000miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Drive beltII
Air filterCCRC
Spark plugsR
Fuel filterReplace every 160,000km (100,000miles)
Fuel lines, hoses and connections
*1II
Cooling systemII
Engine coolantReplace at first 96,000km (60,000miles) or 48 months ;
after that, every 24 months
Brake line, hoses and connectionII
Brake fluidRR
Disk brakesIIII
Steering operation and linkagesII
Front and rear suspension and ball jointsII
Manual transmission oilRR
Rear differential oilRR
Driveshaft dust bootsII
Bolts and nut on seatsII
Exhaust system heat shieldsII
All locks and hingesLLLLLLLLLLLL
Flat tire repair kit
*2Inspect every year
Cabin air filter (If installed)Replace every 40,000km (25,000miles) or 24 months
J60E_8R65-EA-03C_Edition2.book Page 5 Saturday, April 26, 2003 1:48 PM

8-7
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
Improper or incomplete service may result in problems. This section gives instructions
only for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedure can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Working near the electrical cooling fan when it is running is dangerous. You could be
hit by the fan and seriously injured. Turn off the ignition switch and make sure the
fan is not running before attempting to work near the electrical cooling fan.
NOTE
Once the engine coolant exceeds a preset temperature, an electrical cooling fan turns on.
It will continue running for about 10 minutes after the ignition switch is turned to off.
WARNING
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8-18
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
All moving points of the body, such as
door and hood hinges and locks, should
be lubricated each time the engine oil is
changed. Use a nonfreezing lubricant on
locks during cold weather.
Make sure the engine hood’s secondary
latch keeps the hood from opening when
the primary latch is released.This air filter may be cleaned with
compressed air and reused, or replaced,
depending on its condition. Unless it is
very dirty, simply shake it to remove
foreign particles. Each time you inspect it,
wipe inside the air cleaner housing with a
damp cloth.

Replacing the Air Filter
1. Make sure the ignition switch is turned
off.
2. Disconnect the electrical connector.
Body LubricationAir Filter
Don’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than recommended intervals.
CAUTION
Electrical
connector
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8-28
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
Your Mazda’s headlights and fog lights
have replaceable halogen bulbs.
Replacing a Headlight Bulb
1. Make sure the ignition switch is turned
off and the headlight switch is off.
2. Lift the hood and find the high and low
beam bulbs in the rear of the headlight
unit.
The outboard bulb is the LOW beam,
and the inboard one is the HIGH
beam.(page 8-27)
3. If you are changing the right headlight
bulb, start the engine, turn the steering
wheel all the way to the right, and turn
off engine. If you are changing the left
headlight bulb, turn the steering wheel
to the left.
4. Turn the center section of the plastic
retainer counterclockwise and remove
the retainers and partially peel back the
mudguard.
Xenon Fusion Bulb Replacement:
Replacing the xenon fusion bulbs by
yourself is dangerous. Because the
xenon fusion bulbs require high
voltage, you could receive an electric
shock if the bulbs are handled
incorrectly. Do not replace the xenon
fusion bulbs by yourself. Consult an
Authorized Mazda Dealer when the
replacement is necessary.
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
WARNING
Removal
Installation
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8-33
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.
License plate light
1. Press the front of the lens to detach the
front tabs.
2. Wrap a flathead screwdriver with a soft
cloth to prevent damage to the lens and
remove the lens by carefully prying on
the edge of the lens with a flathead
screwdriver.
3. Disconnect the bulb by pulling it out.
4. Install the new bulb in the reverse order
of removal.Yo u r v e h i c l e’s electrical system is
protected by fuses.
If any lights, accessories, or controls don’t
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.

Fuse Replacement
If the electrical system doesn’t work, first
inspect fuses on the driver’s side.
1. Turn off the ignition switch and other
switches.
2. Open the fuse panel cover.
Socket
Edge
Fuses
Fuse panel cover
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8-34
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
3. Pull the fuse straight out with the fuse
puller provided on the inside of the
engine compartment fuse block cover.
4. Inspect it and replace if it’s blown.
5. Push in a new fuse of the same rating,
and make sure it fits tightly. If it
doesn’t, have an Authorized Mazda
Dealer install it.
If you have no spare fuses, borrow one
of the same rating from a circuit not
essential to vehicle operation, such as
the SPARE circuit.If the headlights or other electrical
components don’t work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
Always replace a fuse with one of the
same rating. Otherwise you may
damage the electric system.
Fuse puller
Fuse block cover
(next to air filter)
Normal Blown
CAUTION
NOTE
Remove the engine and battery covers
before removing the fuse block cover
near the battery.
Fuse block cover
Ta bNext to air filter
Engine cover
Near battery
Battery cover
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11-2
Form No. 8R65-EA-03C
Index
A
Accessory Socket ............................. 6-48
Add-On Non-Genuine Parts and
Accessories
...................................... 9-12
Air Bag Systems
.............................. 2-27
Air Filter
.......................................... 8-18
Ambient Temperature Display
........ 6-41
Antenna
............................................ 6-10
Anti-Lock Brake System (ABS)
........ 5-7
Warning light
.............................. 5-7
Appearance Care
.............................. 8-39
Ashtray
............................................. 6-43
Audio System
................................... 6-10
Audio control switch
................ 6-34
Audio set
................................... 6-17
Operating tips for audio
system
....................................... 6-10
Safety certification
.................... 6-36
Automatic Transmission
Driving tips
............................... 5-15
Fluid
.......................................... 8-15
Manual shift mode
.................... 5-11
Shift-lock system
...................... 5-11
Transmission ranges
................. 5-10
B
Battery
Emergency starting
................... 7-20
Maintenance
............................. 8-21
Specifications
........................... 10-4
Beeps
Engine overrev warning
beep
........................................... 5-47
Ignition key reminder
............... 5-47
Lights-on reminder
................... 5-47
Seat belt warning beep
.............. 5-47
Tire inflation pressure warning
beep
........................................... 5-47
B
Before Starting the Engine ................. 4-6
After getting in
............................ 4-6
Before getting in
......................... 4-6
Body Lubrication
............................. 8-18
Brake/Clutch
Fluid
.......................................... 8-14
Brakes
Anti-lock brake system (ABS)
....5-7
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-8
Parking brake
.............................. 5-5
Warning light
.............................. 5-5
Break-In Period
.................................. 4-7
Bulb Replacement
............................ 8-27
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-5
Catalytic Converter
............................ 4-3
Cell Phones
...................................... 9-13
Center Console
................................. 6-46
Child Restraint
Child restraint precautions
........ 2-17
Installing child-restraint
systems
...................................... 2-20
LATCH child-restraint
systems
...................................... 2-25
Cigarette Lighter
.............................. 6-42
Climate Control System
.....................6-2
Gas specifications
..................... 10-6
Clock
................................................ 6-41
Coin Box
.......................................... 6-45
Courtesy Lights
................................ 6-39
Cruise Control
.................................. 5-17
Cup Holder
....................................... 6-44
Customer Assistance
.......................... 9-2
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11-4
Index
Form No. 8R65-EA-03C
H
Hazard Warning Flasher .................. 5-55
Hazardous Driving
............................. 4-8
Headlight Washer
............................ 5-53
Headlights
Control
...................................... 5-48
Flashing
.................................... 5-49
High-low beam
......................... 5-48
Leveling
.................................... 5-49
On reminder
.............................. 5-48
HomeLink Wireless Control
System
.............................................. 5-55
Hood Release
................................... 3-18
Horn
................................................. 5-54
I
Ignition
Keys
............................................ 3-2
Switch
......................................... 5-2
Illuminated Entry System
................ 6-37
Immobilizer System
......................... 3-21
Indicator Lights
................................ 5-35
Cruise Main
.............................. 5-45
Cruise set
.................................. 5-45
DSC OFF
.................................. 5-44
Headlight auto-leveling
malfunction
............................... 5-46
Headlight high-beam
................ 5-43
Power steering malfunction
...... 5-45
Security
..................................... 5-43
Shift position
............................ 5-44
TCS/DSC
.................................. 5-44
Turn-signal/hazard warning
...... 5-46
Information Display
......................... 6-40
Ambient temperature display
... 6-41
Audio display
............................ 6-42
Climate control display
............. 6-42
Clock
......................................... 6-41
I
Information display
functions
.................................... 6-40
Instrument Cluster
............................ 5-29
Interior Care
..................................... 8-44
Interior Lights
.................................. 6-37
J
Jump-Starting ................................... 7-20
K
Keyless Entry System ........................ 3-3
Keys
................................................... 3-2
L
Label Information ............................ 10-2
Lane-Change Signals
....................... 5-50
Light Bulbs
Replacement
.............................. 8-27
Specifications
............................ 10-6
Lighter
.............................................. 6-42
Lighting Control
............................... 5-48
Lubricant Quality
............................. 10-5
M
Maintenance
Introduction
................................. 8-2
Owner maintenance
precautions
.................................. 8-7
Owner maintenance schedule
..... 8-6
Scheduled
.................................... 8-3
Manual Transmission Operation
........ 5-8
Recommendations for shifting
....5-9
Map Lights
....................................... 6-39
Meters and Gauges
........................... 5-29
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