brake MAZDA MODEL TRIBUTE 2003 (in English) Service Manual

INTRODUCTION
Be extremely careful to prevent injury to yourself and others and
damage to your vehicle when using this manual for inspection and
maintenance.
If you're unsure about any procedure it describes, we strongly urge you
to have a reliable and qualified service shop perform the work, preferably
an Authorized Mazda Dealer.
Factory-trained Mazda technicians and genuine Mazda parts are best for
your vehicle. Without this expertise and the parts that have been
designed and made especially for your Mazda, inadequate, incomplete,
and insufficient servicing may result in problems. This could lead to
vehicle damage or an accident and injuries.
For expert advice and quality service, consult an Authorized Mazda
Dealer.
The owner should retain evidence that proper maintenance has been
performed as prescribed.
A claim against a warranty will not qualify if it results from lack of
maintenance and not from defective material or authorized Mazda
workmanship.
Any auto repair shop using parts equivalent to your Mazda's original
equipment may perform maintenance.But we recommend that it
always be done by an Authorized Mazda Dealer using genuine
Mazda parts.
SCHEDULED MAINTENANCE
Follow Schedule 1 if the vehicle is operated mainly where none of the
following conditions apply. If any do apply, follow Schedule 2.
²Repeated short trips of less than 16 kilometers (10 miles)
²Driving in dusty, sandy or wet conditions
²Driving with an extended use of brakes
²Driving in areas where salt or other corrosive materials are being used
²Driving on rough or muddy roads
²Extended periods of idling or low-speed operation
²Driving for long periods in cold temperatures or extremely humid
climates
²Towing a trailer or using a car-top carrier
NOTE:After the described period, continue to follow the described
maintenance at the recommended intervals.
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192

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 6 12 18 24 30 36 42 48 54 60 66 72
x 1000 Km 12 24 36 48 60 72 84 96 108 120 132 144
(x 1000 Miles)(7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60) (67.5) (75) (82.5) (95)
CHASSIS and BODY
Brake lines, hoses and connections I I I
Disc brakes I I I
Drum brakes I I I
Steering operation and linkages I I I
Rear differential oil
(for 4WD)*2 Replace every 160,000 km (100,000 miles)
Front and rear suspension ball joints I I I
Driveshaft dust boots I I I
Bolts and nuts on chassis and body I I I
Exhaust system heat shields I I I
All locks and hinges LLLLLLLLLLLL
AIR CONDITIONER SYSTEM (if equipped)
Refrigerant amountIIIIII
Compressor operationIIIIII
*1 According to state and federal regulations, failure to perform
maintenance on these items will not void your emissions warranties.
However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage (kilometrage) period to ensure
long-term reliability.
*2 If this component has been submerged in water, the oil should be
changed.
SCHEDULE 2
I: Inspect and repair, clean, adjust, or replace if necessary
(Oil-permeated air filter cannot be cleaned using the air-blow method)
R: Replace
L: Lubricate
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194

Maintenance ItemMaintenance Interval (Number of months or km (miles),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 Km 8 16 24 32 40 48 56 64 72 80 88 96
(x 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakes I I
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages I I
Power steering fluid level IIIIIIIIIIII
Manual transaxle oil Replace every 48,000 km (30,000 miles)
Automatic transaxle fluid Replace every 48,000 km (30,000 miles)
Rear differential oil
(for 4WD)*2 Replace every 160,000 km (100,000 miles)
Transfer oil (for 4WD) *2 Replace every 48,000 km (30,000 miles)
Front and rear suspension ball
jointsII
Driveshaft dust boots I I
Bolts and nuts on chassis and bodyIIII
Exhaust system heat shields I I
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
AIR CONDITIONER SYSTEM (if equipped)
Refrigerant amountIIII
Compressor operationIIII
*1 According to state and federal regulations, failure to perform
maintenance on these items will not void your emissions warranties.
However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage (kilometrage) period to ensure
long-term reliability.
*2 If this component has been submerged in water, the oil should be
changed.
Maintenance and Specifications
196

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Informationº to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
WARNING: A hot engine is dangerous. If the engine has been
running, parts of the engine compartment can become very hot.
You could be burned. Don't inspect the coolant system or add
coolant when the engine is hot.
²Do not work on a hot engine.
²Make sure that nothing gets caught in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
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197

Working with the engine on
²Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
N (Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under
the bottom of the instrument
panel.
Maintenance and Specifications
198

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake/Clutch fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
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Maintenance and Specifications
200

3.0L DOHC V6 Duratec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Air filter assembly
6. Power distribution box
7. Battery
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
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Maintenance and Specifications
201

ENGINE OIL
Checking the engine oil
Refer to the service maintenance section for the appropriate intervals for
checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into
the oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in
P (Park) (automatic transmissions) or 1 (First) (manual
transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²2.0L DOHC I4 Zetec engine
FULL ADD
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203

WARNING: When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the
vehicle or battery. Lift the battery with a battery carrier or with
your hands on opposite corners.
WARNING: Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect
against possible splashing of acid solution. In case of acid
contact with skin or eyes, flush immediately with water for a
minimum of 15 minutes and get prompt medical attention. If
acid is swallowed, call a physician immediately.
WARNING: Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
NOTE:
²The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
Maintenance and Specifications
208

Driving style Ð good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
²Smooth, moderate operation can yield up to 10% savings in fuel.
²Steady speeds without stopping will usually give the best fuel
economy.
²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle service maintenance section.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
Maintenance and Specifications
221