battery MAZDA MX-5 1994 Workshop Manual

ANTILOCK BRAKE SYSTEM (ABS) P Removal I Installation note Brake pipes Caution Brake fluid will damage painted surfaces. If brake fluid does get on a painted surface, wipe it off im- mediately. Loosenltighten the brake pipes fromlto the hydraulic unit with the SST. 15UOPX-058 ABS CONTROL UNIT Removal I Installation 1. Disconnect the negative battery cable. 2. Roll back the carpet. 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. 1. Protecter 15UOPX-059 3. ABS control unit 2. Connector Gartner Banana

P ANTILOCK BRAKE SYSTEM (ABS) RELAYS Removal 1 Inspection / Installation 1. Disconnect the negative battery cable. 2. Remove in the order shown. 3. Inspect all parts and replace as necessary. 4. Install in the reverse order of removal. 1. Cover 3. Valve relay 2. Motor relay Inspection ................... page P-57 Inspection ....................... below lnspection Motor relay 1. Disconnect the negative battery cable. 2. Release the motor relay lock from the hydraulic unit and remove the motor relay. 3. Connect an ohmmeter and check for continuity at the relay terminals. Ground M: Indicates continuity 4. If continuity is not as specified, replace the motor relay. 5. If OK, check the wiring harness (Motor relay - Control unit main fuse [ABS 60A1). Gartner Banana

ANTILOCK BRAKE SYSTEM (ABS) Valve relay 1. Disconnect the negative battery cable. 2. Release the valve relay locks from the hydraulic unit and remove the valve relay. 3. Using an ohmmeter, check continuity of the relay termi- nals. m: Indicates continuity 4. If continuity is not as specified, replace the valve relay. Connect to a 0 12V - b Ground - d b 0 c d e - 0 0 Gartner Banana

R REAR SUSPENSION (DOUBLE-WISHBONE) CROSSMEMBER Removal I Inspection I Installation 1. Jack up the vehicle and support it with safety stands. 2. Remove the wheels and tires. d 3. Remove the differential and the power plant frame. (Refer to section M.) 4. Lower the crossmember and other suspension parts as an assembly, and then separate the parts. 5. Remove in the order shown in the figure. 6. lnspect parts and repair or replace as necessary. 7. Install in the reverse order of removal. 8. Loosely tighten the stabilizer bracket, upper arm, and lower arm bolts. Tighten all other nuts and bolts to the specified torques. 9. Lower the vehicle. 10. With the vehicle unloaded, tighten the stabilizer bracket, upper arm, and lower arm bolts to the specified torques. 11. Adjust the rear wheel alignment. (Refer to page R-9.) 12. Bleed the air from the brake system. (Refer to section P.) 13. Adjust the parking brake lever stroke. (Refer to section P.) 1. Differential mounting pipe 6. Shock absorber bolt 2. Parking brake cable 7. Stabilizer bracket Removal / Installation . . . . . . . . . Section P 8. Upper arm bolt 3. Brake pipe 9. Adjusting cam bolt Removal / Installation . . . . . . . . . Section P 10. Rear crossmember assembly 4. Brake pipe joint Inspect for damage 5. Battery cable bracket Gartner Banana

DOOR s DOOR COMPONENTS - Removal / Installation - - --- 1. Disconnect the negative battery cable. 2. Remove in the order shown in the figure. To remove the checker, remove the door trim and door screen. (Refer to page S-9.) 3. Install in thereverse order of removal. 1. Harness connector 2. Checker pin 3. Hinge 4. Door Adjustment . . . . . . . . . . . . . . . . . . page S-8 5. Checker Gartner Banana

WINDOW REGULATOR, GLASS, AND GUIDE S WINDOW REGULATOR, GLASS, AND GUIDE COMPONENTS Removal / Installation 1. Raise the door glass about 190 mm (7.5 in) from the fully open position. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring to Removal Note. 4. Install in the reverse order of removal, referring to lnstallation Note. 1. Regulator handle Removal Note . . Installation Note 2. lnner handle cover 3. Pull handle 4. Door trim Removal Note . . 5. lnner handle 6. Sealing pad 7. Door screen 8. Upper glass stopper 9. page S-10 ........... page S-10 ........... 10. 12. page S-61 ........... 13. Front beltline molding Removal Note ............. page S-28 Door glass Adjustment ................ page S-10 Window regulator Glass guide Door weatherstrip Division channel Quarter glass weatherstrip Quarter glass Speaker (if necessary) Dovetail (if necessary) Gartner Banana

DOOR LOCK AND OPENER s DOOR LOCK AND OPENER COMPONENTS Removal 1 lnstallation 1. Raise the door glass fully. 2. Disconnect the negative battery cable. Note Remove the door screen carefully so that it may be reused. 3. Remove in the order shown in the figure, referring Removal Note. 4. Install in the reverse order of removal, referring Installation Note. 1. Regulator handle 5. Inner handle Removal Note ............. page S-10 6. Sealing pad Installation Note ........... page S-10 7. Door screen - 2. Inner handle cover 8. Door lock assembly 3. Pull handle 9. Outer handle 4. Door trim 10. Key cylinder Removal Note ............. page S-61 Gartner Banana

POWER WINDOW SYSTEM Power windows do not operate w Turn ignition switch ON B+: Battery positive voltage Check P.WINDOW (30A) fuse W Shon circuit Disconnect power window main switch connector, check Repair harness (Main switch--Ground) continuity of terminal-wire (B) to ground Check for B+ at terminal-wire (BNV) of power window main switch connector 1 Check power window switch (Refer to page S-22) 1 45UOSX-016 One power window does not operate w --c NG' I Turn ignition switch ON I Repair harness (Fuse box-Main switch) Check for B+ at terminal-wires of power window main Check power window switch (Refer to page S-22) switch connector Up : (GIR), ((RIB)) wire Down: (G), ((RIG)) wire I Repair harness (Main switch-Motor) connector Up : G/R) wire Down: [G) wire Check power window regulator (Refer to page S-22) (( )): Passenger side Gartner Banana

s POWER WINDOW SYSTEM FDB POWER WINDOW SWITCH Inspection 1. Check for continuity between terminals of the switch with an ohmmeter. O--O: Indicates continuity 2. If not as specified, replace the switch. POWER WINDOW REGULATOR lnspection 1. Connect battery positive voltage to terminal A and L' ground terminal B of the motor connector. Verify that the motor operates. 2. Reverse the above connections and check for reverse operation of the motor. 3. If not as specified, replace the motor. Gartner Banana

s FRONT BUMPER FRONT BUMPER COMPONENTS Removal 1 Installation 1. Raise the headlights. 2. Disconnect the negative battery cable. 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. Front combination light 6. Set plate Removal .................... Section T 7. Front fascia Front side marker light 8. Retainer Removal .................... Section T 9. Bumper reinforcement 3. Fender bracket 10. Spacer 4. Mud guard 11. Front bumper retainer 5. Grille cover 12. Front bumper bracket Gartner Banana