seats MAZDA MX-5 1994 Workshop Manual

FUNDAMENTAL PROCEDURES GI FUNDAMENTAL PROCEDURES PROTECTION OF THE VEHICLE Always be sure to cover fenders, seats, and floor areas before starting work. PREPARATION OF TOOLS AND MEASURING EQUIPMENT Be sure that all necessary tools and measuring equip- ment are available before starting any work. SPECIAL TOOLS Use special tools when they are required. REMOVAL OF PARTS While correcting a problem, try also to determine its cause. Begin work only after first learning which parts and subassemblies must be removed and disassembled for replacement or repair. After removing the part, plug all holes and ports to prevent foreign material from enter- ing. DISASSEMBLY If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be disas- sembled in a way that will not affect their performance or external appearance and identified so that reassembly can be performed easily and efficiently. Gartner Banana

INSPECTION I REPAIR INSPECTION 1 REPAIR PREPARATION SST 49 801 2 005 Remover & installer, valve guide Nut (Part of 49 LO1 2 OAO) For removal of valve guide 49 LO1 2 002 Body (Part of 49 LO 1 2 OAO) For installation of valve guide For installation of valve guide 49 LO1 2 OAO Installer set, 4 8 valve seal & valve guide t~@ Installer (Part of 49 LO1 2 OAO) For installation of valve guide For installation of valve guide 1. Clean all parts, being sure to remove all gasket fragments, dirt, oil or grease, carbon, moisture residue, and other foreign materials. 2. Inspection and repairs must be performed in the order specified. L 45UOBX485 CYLINDER HEAD 1. lnspect the cylinder head for damage, cracks, and leak- age of water and oil. Replace the cylinder head if neces- sary. 2. Measure the cylinder head distortion in the six directions shown in the figure. Distortion: 0.lOmm (0.004 in} max. 3. lnspect the following and repair or replace the cylinder head as necessary. (1) Sunken valve seats (2) Damaged intake and exhaust manifold contact sur- faces (3) Excessive camshaft oil clearances and end play 4. If the cylinder head distortion exceeds specification, grind the cylinder head surface. 5. If the cylinder head height is not within specification, re- place it. Height: 133.8-1 34.0mm (5.268-5.275 in) Grinding: O.lOmm (0.004 in} max. Gartner Banana

FLOOR COVERING FLOOR COVERING COMPONENTS Removal / Installation 1. To remove the cabin carpet, first remove the following: a Seats (Refer to page S-65.) b Dashboard (Refer to page S-56.) c Heater unit (Refer to Section U) d Front side trim, scuff plates, quarter trim, and rear package trim (Refer to page S-59.) e Front seat belts and buckles (Refer to page S-63.) 2. Remove the remaining parts in the order shown in the figure. 3. Install in the reverse order of removal. 1. Rear end mat 2. Foot rest 3. Bracket 4. Cabin carpet Gartner Banana

GENERAL SERVICE INFORMATION V SERVICE PRECAUTIONS V Arrangement of workshop Vehicle protection Arrangement of workshop is important for safe 1. Use seat covers and floor covers. and efficient work. 2. Use heat-resistant protective covers to protect glass areas and seats from heat or sparks during welding. 3. Protect items such as moldings, garnishes, ornaments, with tape when welding. Use of pulling equipment When using pulling equipment, keep away from the pulling area and use safety wires to prevent accidents. Gartner Banana

PICTORIAL INDEX SEATS -- Ill I I I I I TRIHS C SCUFF PLATES I_ Gartner Banana

5700 -1 SEATS 5700 SEATS PKR-C, (STB TYPE) YA5 NA4 NAY DARK GRAY :OVER NO 3 ADJ- FR1 PKG-C, (ST8 TYPE) HA5 HA6 NA3 BARK GRAY BOLT ,LINK BRACKET, SEAT LOCK-RR RASE, BKG-R, (STA i'YBE,W/O HEAD S PEAKER) PKG-A, PKQ-I, (SSA TYPE,W/HEAD SPE BKER, W/B SENSORY S? UHD 1 HA3 BLACK PKG-I-OPT , (STA TYPE,W/HEAD SPE AKEK, W/SEHSORY SOUN D MA3 BLACK PKG-C, (ST) TYPE ,U/IIEAB SPE AKEH, W/O SENSORY 50 UNO 1 8 8 IHY- NAB?-57-1001 1 PKO-U-QPT , (STB TYPE, W/WAD SPC --.--.--..-------- Gartner Banana

* I 1 5700 -2 SEATS 5700 SEATS ($/$I i i r CONT ' D 8 8 INT- NA75-57-10OA 1 0 0 INT- NA99-57-100A 1 00 INT- NA8O-57 -100C I IKER I W/SEIiSORY SOUN 1) (A4 tlA5 TAN !ASE, PKO-R, :SIA TYPE,W/O HEAD S 'EAKER 1 1A3 BLACK 'KG-A , PKO-0 1 ISTA TYPE,W/HEAD SPE \KER, W/O SEHSORY SO JND) JA3 BLACK 'KO-0-OPT 1 (STA TYPE,W/HEAD SBE \KER, WSENSORY SOUN JA3 BLACK CASE) PKG-R, [STA TYPE,W/O HEAD S PEAKEK) HA3 BLACK PKG-A, PKG-8, (S'TA TYPE, W/#EAB SPE GKER, W/O SEtiSURY SC Ilk3 BLACK PKO-8-OPT , (STA TYPE ,W/HEAD SPE AKER , W/SEHSORY SOUI U) HA3 BLACK PKG-C, ( STB TYPE ,W/HEA@ SPf AKER, W/O SEHSORY S( UND) HA6 HA5 TAN PKG-C-OPT , (ST0 TYPE ,W.fIiEAD SPI AKER, W/SENSORV SOU! D! MA4 HA5 TAN BASE, (STA lYPEIY/O PKO-R, HEAD S PEAKEW 1 (N.AMEKICA) NAJ BLACK 1 ..- --.- I -_C_ Gartner Banana

I : 5700 -3 SEATS 5700 SEATS - I I ! i ... i I ! ! ! i ! I i ! i i i I I I I i I I i I L I ! I i 4: I CONT 'D NA79-57-150 1 0 0 INT- NABO-57-150 1 0 0 IhT- NA81-57-1509 1 88 INT- NA82-57-1508 1 0 0 IHT- Nk79-57-15UA 1 0 0 INT- HA80-57-150A 1 fl0 XNY- NA79-57-15OC 1 PKO-B-OPT, (SIA TYPE,W/HEAD spe AKF 9 1 W/S€NSORY 50Uh Ll) PKG-A, PKO-B 1 (ST A TYPE, W/I{EAD SPE AKER, WO SENSOFY SO UND) (N,AMERICA) HA3 BLACK PKG-tl-OPT 1 (Sf& TYPE 8 W/HEAD SPE AKER 1 W/SENSORY SOUI4 D 1 NA3 BLACK PKQ-C, ( STB TYPE 8 W/IiEAD SPE AKER, WO SENSORY SO UND) N44 HAS TAtJ PKO-C-OPT , (ST0 PYBE,W/HEAD 5PE AKER 1 W/SENSORY SOUN D 1 NA4 NA5 TAN BASE, rm-R, (STA T'VE,W/O HEAD S PEAKER 1 PKO.-A. PKG-B (ST& TYPE ,W/HEAD SPE AKER, W/O SEtISORY SO UND tdA3 BLACK PKG-8-OPT 1 (STA TYPE,W/#EAD SPE AKER , W/SEtlSORY SOLIN D HA3 BLACK BASE, PKG-R, (STA TWE,W/O HEAD 5 PEAKER J NA3 BLACK PKO-A, BKG-8, (STA TVPE,W/HEAD SPE AKEK, V/O SEHSOWY SO UND) Gartner Banana

BY SEATS ROLT, LINK NA3 HA5 NA4 BLACK WIRF;,COHt4EC COVER(R1,SEAT BACK NAS BLACK tlA5 NA4 TAN BASE, PK6-A, PKG-B PKQ-R, (STA TYPE) MAS BLACK NAS BLACK MA5 MA4 TAN Gartner Banana

i 5700 *6 SEATS 5700 SEATS +...---..--+ I 08-116 I +.,-.---..- + HA01-08-031 1 0 0 INT- 88 IN7 ee INT- NA8l-88-130 1 PKO-c, (516 TYPE) tiA3 BLACK HA5 NAG 'IAN BACK (R 1 , FRONT SEAT RASE, PKO-R 1 (STA TYY&,W/O HEAD S ?EAKER) NA3 BLACK PKQ-A 1 PKG-O 1 (ST& TYPE jU/#EAu SPE AKER, W/O SENSORV SO UIlB 1 tlA3 BLACK PKO-I iSTA TYPE,W/HEAD -OPT I SYE AKER, W/SENSORY SOUlJ D 1 HA3 BLACK PK8-C-OPT 8 ( S I5 TYPE ,W/IfEAII SPE AKER, W/SENSOWV SQUN 0) HA5 HA4 TAN PKQ-C, (ST0 'TYPE ,W/HEAD bPE AKiR. W/O SEHSORV 50 YKO-~C, (STh TYPE,Y/HEAD SPC AKERj W/O SENSORY 50 UNU) Gartner Banana