sunroof MAZDA PROTEGE 1992 User Guide

S SLIDING SUNROOF
DRIVE CABLE
o3uosx15
I-- _-_- ~_..___ -~--
BRACKET

- 031JOSX-1E 1 i0
FRONT
03uoti ----1
03uosx 163
S-86
TILTING GUIDE
GUID! ROLLER
Rear guide assembly
Pull out the drive cable.
installation Note
Rear guide assembly
1, Insert the drive cable into the tube.
Note
l Apply a liberal coat of grease to the drive cable and
friction surface of the rear guide assembly.
2. Adjust the left and right sides of the drive cable.
Note
l Insert the guide rail assembly into the guide rail and
match the rear end of the bracket into the notch at
the rear of the rail.
Motor assembly
Verify that the limit switches (LSI and LS2) of the motor are
as shown in the OFF position, and install the motor assembly.
Note
l Be certain of the cam position.
l Use the handle to position the cam correctly if
necessary.
l There are two lengths of motor assembly installa-
tion screws, long and short. Be sure to use the cor-
rect ones.
Guide rail cover, Set plate
1. Using the sliding roof emergency handle, turn the motor
to fully open the lower panel.
Note
l Because the roof panel and lower panel might in-
terfere with each other when the lower panel is ’
opened, check that the guide roller is correctly fitted
into the guide rail as shown. ..J
l Turn the motor while pushing the cable.

SLIDING SUNROOF S
03UOSX-16d
(SUNROOF) (MOONROOF)
03UOSX-16!
ADJUSTING SCREW
SECA-A
D
__--__..-- ---__.-__
031JOSX 16
__-__
-~-
03UOSX-16
2. Install the guide rail cover and set plate.
3. Turn the motor using the emergency handle, and visually
check the sliding, tilt-down and tilt-up operations.
Adjustment Note
Sliding panel assembly
Height
Adjust so that the height difference between the sliding panel
and the roof panel is
1.5mm (0.06 in) max, referring to below.
(Front portion)
1. Loosen installation screws (1) and (2).
If the adjustment is only about
2mm (0.08 in) don’t loosen
screw (1).
2. Turn the screws to adjust.
Turning to the right raises; to the left lowers.
3. Tighten installation screws (1) and (2).
(Rear portion)
1. Loosen the adjusting screw.
2. Adjust by moving the sliding panel.
3. Tighten the adjusting screw.
S-987

S SLIDING SUNROOF
SET--PLATE
5.8 f 0.3 (0.23 f 0.01)
D5.8U.3& (0.23 f 0.01
SEC. A-A
13uosx.030 mm (in)
03UOSX-16
TORQUE ADJUSTING NUT
PAWL WASHER
Gap 1, Verify that the sliding panel does not interfere with the roof
panel when opened.
2. Open the sliding panel fully and move the set plate forward
if necessary.
Caution
l If the set plate is moved too far forward, there may
be a malfunction or leakage.
Moving load
1. Measure the operation time of the sliding panel.
(From fully opened to fully closed or reverse operation.)
Specified time: 4-7 sec.
2. If not as specified, adjust the torque adjusting nut on the
motor.
Tightening torque:
3.9-4.9 N-m (40-50 cm-kg, 35-43 in-lb)
Caution
l Lock the nut with the paw1 washer after adjustment.

S
HEADLINEF?
COMPONENTS
Removal / Installation
1, Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to
Removal Note.
3. Install in the reverse order of removal, referring to Installation Note.
Note
l Remove the surroundina trlm for removal of the headliner. (Refer to pages S-97, 98.)
PROTEGii
(WITH PASSIVE SHOULDER BELT)
R.H. SIDE
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding
sunroof)
4. Sunvisor
S-89

S HEADLINER
Y
PROTEGfi
(WITHOUT PASSIVE SHOULDER BELT)
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding
sunroof)
4. Sunvisor
IJ”“DA-“oC
5. Sunvisor adapter
9. Headliner
6. Rearview mirror Removal Note . . page S-93
7. Overhead console (With slid- Installation Note page S-93
ing sunroof)
IO. Front top bracket
8. Seaming welt (Pillar)
s-90

s HEADLINER
HATCHBACK
(WITHOUT PASSIVE SHOULDER BELT)
R.H. SIDE
1. Assist handle
2. Interior lamp
3. Seaming welt (With sliding sunroof)
4. Sunvisor
5. Sunvisor adapter
6. Rearview mirror
13uosx-03
7. Overhead console (With sliding sunroof)
8. Seaming welt (Pillar)
9. Headliner
Removal Note ,..........,,,....,..,....... page S-93
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . . page S-93
10. Front top bracket ---
S-92

BODY ELECTRICAL SYSTEM
INDEX .......................................... T- 2
RELAY ....................................... T- 2
INSTRUMENT CLUSTER AND
SWITCHES ................................ T- 3
EXTERIOR LIGHTS.. ..................... T- 4
INTERIOR LAMPS.. ...................... T- 5
CRUISE CONTROL SYSTEM.. ........ T- 6
AUDIO ....................................... T- 7
OTHER ...................................... T- 8
OUTLINE ...................................... T- 9
HOW TO USE THIS SECTION.. ...... T- 9
ELECTRICAL TROUBLESHOOTING
TOOLS .....................................
ELECTRICAL SYMBOLS - ............... T- 1x
TROUBLESHOOTING GUIDE.. .........
T- 11
FUSE AND JOINT BOX ..................
T- 12
STRUCTURAL VIEW.. ...................
T- 12
FUSES ....................................... T- 13
CIRCUIT BREAKER.. ....................
T- 14
JOINT BOX ................................. T- 15
RELAY .......................................... T- 16
STRUCTURAL VIEW.. ...................
T- 16
.-
FLASHER UNIT ........................... T- 17
DOOR LOCK TIMER UNIT ............
T- 17
HORN RELAY ............................. T- 18
HEADLIGHT RELAY.. ................... T- 18
TNS RELAY ................................ T- 18
DRL RELAY (CANADA). ................ T- 18
SWITCHES .................................... T- 19
STRUCTURAL VIEW.. ................... T- 19
SWITCH ..................................... T- 20
COMBINATION SWITCH ...............
T- 23
EXTERIOR LIGHTING SYSTEM ....... T- 29
STRUCTURAL VIEW.. ...................
T- 29
AIMING ...................................... T- 30
TROUBLESHOOTING.. .................
T- 30
HEADLIGHT AND FRONT
COMBINATION LIGHT.. ..............
T- 41
REAR COMBINATION LIGHT.. ....... T- 43
HIGH-MOUNT STOPLIGHT.. .......... T- 45
DRL RESISTOR ........................... T- 46
STOPLIGHT SWITCH.. .................. T- 47
BACK-UP LIGHT SWITCH ............. T- 47
LICENSE PLATE LIGHT.. ..............
T- 47
REAR SIDE MARKER LIGHT ......... T- 48
INTERIOR LAMP SYSTEM ..............
T- 49
STRUCTURAL VIEW.. ...................
T- 49
TROUBLESHOOTING ...................
T- 50 SPOT LAMP
(IN OVERHEAD CONSOLE) ......... T- 52
INTERIOR LAMP
(WITHOUT SUNROOF). ............... T- 52
INTERIOR LAMP (WITH SUNROOF) T- 53
INTERIOR AND SPOT LAMP
(WITHOUT SUNROOF). ............... T- 53
CARGO COMPARTMENT LAMP.. .. T- 54
TRUNK COMPARTMENT LAMP.. ... T- 54
COURTESY LAMP ....................... T- 54
CENTRAL PROCESSING UNIT (CPU) T- 55
SYSTEM DIAGRAM ...................... T- 55
CPU .......................................... T- 56
WARNING SYSTEM.. ...................... T- 58
WARNING BUZZER AND TIMER .... T- 58
WARNING AND INDICATOR LAMP T- 60
INSTRUMENT CLUSTER.. ............... T- 63
PREPARATION ............................ T- 63
STRUCTURAL VIEW ..................... T- 63
TROUBLESHOOTING ................... T- 64
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE.. .... T- 89
WATER THERMOSENSOR ............ T- 72
FUEL GAUGE SENDER UNIT.. ...... T- 73
REAR WINDOW DEFROSTER.. ........ T- 74
STRUCTURAL VIEW.. ................... T- 74
TROUBLESHOOTING ................... T- 75
FILAMENT .................................. T- 77
REAR WINDOW DEFROSTER
SWITCH .................................... T- 77
CRUISE CONTROL SYSTEM.. ......... T- 78
STRUCTURAL VIEW.. ................... T- 78
TROUBLESHOOTING GUIDE.. ....... T- 79
SELF-DIAGNOSTIC INSPECTION .... T- 80
TROUBLESHOOTING ................... T- 83
CRUISE CONTROL UNIT .............. T- 85
HORN ........................................... T- 88
HORN AND HORN RELAY.. .......... T- 88
AUDIO .......................................... T- 89
STRUCTURAL VIEW.. ................... T- 89
OUTLINE OF AUDIO.. .................. T- 90
SYSTEM ..................................... T- 91
TROUBLESHOOTING ................... T- 92
CAUSES OF NOISE ..................... T- 96
AUDIO COMPONENT.. ................. T- 98
DOOR SPEAKER .........................
REARSPEAKER .......................... ;-
- !3;
ANTENNA FEEDER ..................... T- 99
23UOTX-001

INDEX T
INTERIOR LAMPS
23UOTX-OC
1. Spot lamp (in overhead console)
Removal / Inspection /
Installation ,,,,,.,,,.,..,.,................. page T-52
2. Interior and spot lamp (Without sunroof)
Removal / Inspection I
Installation .,,........,.....,.,............. page T-53
3. Interior lamp (Without sunroof)
Removal / Inspection /
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-52
4. Interior lamp (With sunroof)
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-53 5. IG key illumination
Troubleshooting .,.,..........,........... page T-50
6. Cargo compartment lamp
Removal I Inspection I
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page T-54
7. Trunk compartment lamp
Removal I Inspection I
Installation ..,.,...,...........*............ page T-54
8. Door switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page T-51
9. Courtesy lamp
Removal I Inspection I
Installation . . ,.., . . . ., ,, . . ,...... . . . . . . . . . . . page T-54
T-5

FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13

T FUSE AND JOINT BOX
Specifications (Cont’d)
Fuse Color
METER 15A Blue
WIPER 20A Yellow
STOP 20A Yellow
TAIL 15A
Blue
SUNROOF 15A Blue
DEFOG 20A Yellow
HEATER 30A Light green Protected circuit Instrument panel (gauges and warning lamps), Back-up light, Turn signal,
Cruise control system
Windshield wiper and washer
Stoplight, Horn
Taillight, Side marker light, Parking light, Illumination light, License plate light
Sunroof
Rear window defroster
Blower motor
13UOTX-067
L
r 03UOTX-01
1 BL
PULLER
t
L 03UOTX-01
CIRCUIT
BREAKER
RESET BUTTON
03UOTX.01
Removal / Installation
Main fuse
1. Remove the main fuse box mounting bolts.
2. Open the main fuse box lid and remove the bolt.
3. Remove MAIN 80A fuse.
4. Install in the reverse order of removal.
Fuse
When replacing a fuse, use the fuse puller supplied in the fuse
box cover.
CIRCUIT BREAKER
Note
l Push button to reset circuit breaker after operating
dlagnosls of malfunction.
5
T-14