radio MAZDA PROTEGE 1992 Workshop Manual

GENERAL INFORMATION
IMPORTANT INFORMATION ..................... GI- 2
BASIC ASSUMPTIONS ............................ GI- 2
SAFETY RISK ........................................ GI- 2
POSSIBLE LOSS OF WARRANTY ............. GI- 2
WARNING ON LUBRICANTS
AND GREASES .................................... GI- 2
HOW TO USE THIS MANUAL.. .................. GI- 3
PREPARATION ...................................... GI- 3
REPAIR PROCEDURE ............................. GI- 3
SYMBOLS ............................................. GI- 4
NOTES, CAUTIONS, AND WARNINGS.. ..... GI- 4
FUNDAMENTAL PROCEDURES.. ............... GI- 4
PROTECTION OF THE VEHICLE .............. GI- 4
A WORD
ABOUT SAFETY ....................... GI- 5
PREPARATION OF TOOLS
AND MEASURING EQUIPMENT.. ........... GI- 5
SPECIAL TOOLS .................................... GI- 5
REMOVAL OF PARTS ............................. GI- 5
DISASSEMBLY ...................................... GI- 5
REASSEMBLY ....................................... GI- 6
ADJUSTMENTS ..................................... GI- 7
RUBBER
PARTS AND TUBING ................
GI- 7
JACK AND SAFETY STAND POSITIONS.. .. GI- 6
VEHICLE LIFT (P-SUPPORT TYPE)
POSITIONS ............................................ GI- 6
TOWING .................................................. GI- 9
IDENTIFICATION NUMBER LOCATIONS ..... 61-10
UNITS ..................................................... GI-10
ABBREVIATIONS ..................................... GI-10
CAUTION ................................................ GI-1 1
INSTALLATION OF MOBILE
TWO-WAY RADIO SYSTEM .................... GI-11
REMOVAL OF IGNITION KEY ON
AUTOMATIC TRANSAXLE MODEL.. ........
GI-1 1
ELECTRICAL TROUBLESHOOTING TOOLS GI-12
CAUTION WITH ELECTRICAL PARTS ........
GI-13
03UGIX-001

CAUTION GI
CAUTION
INSTALLATION OF MOBILE TWO-WAY RADIO SYSTEM
If a mobile two-way radio system is installed improperly or if a high-powered type is used, the EGI system
and other systems may be affected.
When the vehicle is to be equipped with a mobile two-way radio, observe the following precautions:
1. Install the antenna at the farthest point from control units.
2. Install the antenna feeder as far as possible from the control unit harnesses (at least 30 cm [11.8 in]).
3. Ensure that the antenna and feeder are properly adjusted.
4. Do not install a high-powered mobile two-way radio system.
CRUISE CONTROL UNIT
FEEDER WIRE
I MOBILE TWO-WAY RADIO
CONTROL UNIT HARNESS
/ /
4T LEAST b0
cm
(11.8 in)
OWGIX-013 ENGINE CONiROL UNIT
/
FARTiEST POINT
REMOVAL OF IGNITION KEY ON AUTOMATIC
TRANSAXLE MODEL
The selector lever must be in P (PARK) to turn the ignition key
to the OFF position. If the switch seems to be off but the key
cannot be removed, the switch may still be in the ACC posi-
tion, or the selector lever may not be in P (PARK). Shift the
selector lever to P (PARK), and turn the ignition key to the
LOCK position. The key should now be free for removal.
GI-1 1

OUTSIDE MIRROR S
Power outside mirror does not operate
I
I VB: Battery voltage
Check RADIO 15A fuse Repair harness and replace fuse OK
Turn ignition switch ON
I.’
Check for battery voltage at terminal-wire (LIB) of NG
_ Repair harness
power outside mirror switch (Fuse box-Power outside mirror switch) OK
1
I
Disconnect power outside mirror switch connector;
check for continuity of connector terminal-wire (B) to
ground Repair harness (Power outside mirror switch-Ground)
Check power outside mirror switch
(Refer to page S-55) OK
- Replace power outside mirror switch NO
(Refer to page S-55)
Reconnect power outside mirror switch connector;
disconnect remote control mirror connector, and check
for battery voltage at terminals while operating switch
I IP
NG
_ Repair harness
(Power outside mirror switch-Power outside mirror)
VI
DOWN
LEFT
RIGHT OK
Check power outside mirror (Refer to page S-56) I I
23UOSX-016
POWER OUTSIDE MIRROR SWITCH
Inspection
1. Remove the power outside mirror switch.
(Refer to page S-56.)
2. Check for continuity between terminals with an ohmmeter.
23UOSX-04
TermIn:
-1
I I
UP 0’
LEFT 0
0
o---O: Indicates continuity

TROUBLESHOOTING GUIDE T
TROUBLESHOOTING GUIDE
System
Exterior lighting system
Interior lamp system
Warning system
Instrument cluster
Rear window defroster
Cruise control system
Audio system Symptom Reference page
Headlights do not operate T-32
Headlights either do not operate or are dim T-33
Low-High beam or passing flasher does not operate T-33
Daytime running lights (DRL) do not operate T-33
Turn signal lights do not operate T-35
Only hazard function does not operate T-36
Only one side of signal operates
T-36
TNS system (side marker, license, tail, illumination light) does not operate T-38
Both stoplights do not operate when brake pedal is depressed T-40
One stoplight does not come on T-40
IG key illumination does not operate
T-51
Key reminder alarm does not sound
Light-off reminder alarm does not sound
Seat belt alarm does not sound
Seat belt timer does not operate
Passive shoulder belt alarm does not sound
IG key illumination timer does not operate T-58
T-59
T-59
T-59
T-59
T-59
Speedometer does not operate or indication is not correct
Tachometer does not operate
Water temperature gauge does not operate
Fuel gauge does not operate
Defroster does not operate
Can’t set or control the speed T-65
T-66
T-67
T-68
T-76
T-84
No sound
Sound is partial
Bad sound quality of radio
Bad sound quality of tape
Noise
Scan or tuning does not stop T-93
T-93
T-94
T-94
T-95
T-95
T-l 1

FUSE AND JOINT BOX
FUSES
Specifications
Main fuse block
Fuse Color
FUEL INJ 30A Pink
HEAD 30A Pink
MAIN 80A Black
BTN 60A Green
AD FAN 30A Pink
ST SIG 10A Red
ELEC FAN 30A Pink Protected circuit
EGI system
Headlight
Cooling fan, Power window, Sunroof, Wiper and washer, Air conditioner
Door lock, Charging system
Additional cooling fan
Fuel pump
Cooling fan
Fuse box
23UOTX-001
Specifications
Fuse
REAR WIPER 10A
HAZARD 15A
ROOM IOA
ENGINE 15A
RADIO 15A
DOOR LOCK 30A
BELT 30A
POWER WINDOW 30A Color
Red
Blue
Red
Blue
Blue
Green
Green
Green Protected circuit
Rear wiper and washer
Hazard warning
Clock, interior lamp, Cargo compartment lamp, Trunk compartment lamp
Alternator
Audio
Power door lock
Passive shoulder belt
Power window
1
T-13

REAR WINDOW DEFROSTER T
TROUBLESHOOTING
Circuit Diagram
. .-
m DIGITAL CLOCK WXGARETTE LIGHTER I-l
f$pjg
MAIN
BOA BTN
60A v v
0. o! B (E)
l- IX-0 lJ
Ix-u REAR WINDOW DEFROSTER SWITCH TI LUMINATION LAMP: REFER TO JB-05 a
CTION I-4
I nnnt.,4
.L (F)
SE
JB-02LJ:t=;GJB-06
a3 ,, ,, @
I \\- //
B/W (I)
ET?-- (F)
5 JB-06 @
RADIO
15A
JB-02 0
1 ,“Yll IOA
JB-02 0
REAR WINDOW
m&R;~TER I
4 JB-02 @+ PRTEGE i
IV
tr I
I+ LA.“, I I\-1 I
I - -
_--___---
_._- ------
I 2s 1 w
rzlznl+ I I (3
I I -. .--. .- tNGlNt CONTROL UNIT
(SECTION
B-;c. 2b)
REAR WINDOW
DEFROSTER
PRO,TEGE ,/ ILLUMINATION
LAMPS
(SECTION I-4)
‘-01
REAR WINDOW I-02 REAR WINDOW I-03 CIGARETTE
jEFROSTER SWITCH (1)
* B/L R/B
B B/W R
03UOTX-124
T-75

T AUDIO
RADIO, CASSETTE TAPE PLAYER RADIO
OUTLINE OF AUDIO
Front View
RADIO
II 0 : ’
/
I ’
0 ul. : I
1 , Rear View
RADIO, CASSETTE TAPE PLAYER
I 03lJoTx-154
.-’
T-90

AUDIO
SYSTEM
RADIO
I
DOOR SPEAKER (RH)
AUDIO
COMPONENT
.
DOOR SPEAKER (LH)
RADIO, CASSETTE TYPE PLAYER
AUDIO DOOR SPEAKER
0-W
COMPONENT
I ’ REAR SPEAKER
W-U
1 Q r SPEAKER
T-91

AUDIO
No sound
Replace fuse Va: Battery voltage
Verify that short plug is connected tightly to DIN
connector Connect tightly
I YES
Verify battery voltage at terminals of harness side with
Accp;;;ia, ,:---lb, “‘-k,
I YES
Replace radio
I
23UOTX-064 Sound is partial
1 Table 1
I Speaker Fader Balance
I Speaker
operates
I Judgement
Left rear Rear I Left Yes 1 Left rear speaker OK
No 1 Left rear soeaker circuit faulty (Go to Table 2)
Right rear Rear
I Right Yes Right rear speaker OK
No 1 Riaht rear sneaker circuit fauftv (Go to Table 2)
I
Left door
Right door
Table 2
Rear
Rear Left
Right Yes
No
Yes
No Left door speaker OK
Left door speaker circuit faulty (Go to Table 2)
Right door speaker OK
Right door speaker circuit faulty (Go to Table 2)
I No operation
I Action
I
1 Anv sneaker 1 Insoect the speaker (Refer to page T-99)
I
All speakers Replace the audio component
I
23UOTX.065
T-93

I
AUDIO
Bad sound quallty of radio
I
Is sound quality bad in certai
NO FM multipath interference and excessively strong AM
reception near station may cause bad sound
I
Is tuning OK?
I Normal t
Check for objects lying on speaker and rattling
I Repair speaker
1 OK
Check speakers (Refer to pa Replace speakers
1 OK
Is antenna properly installed?
I Install properly NO
Check antenna (Refer to page T-100) - Replace antenna L I L I OK
Replace audio assembly
23UOTX-066
II Bad sound quality of tape
II
Check with another tape Defective tape Use good tape
1 NG
Check speakers (Refer to page T-99)
I
Check for objects lying on speaker and rattling OK
I
I
Replace audio combination assembly
23UOTX.067
T-94