brake MERCEDES-BENZ C CLASS COUPE 2003 Service Manual

267
Practical hints
What to do if …
Display
Possible cause
Suggested solution
.
TAIL LAMP, R
CHECK LAMP!

SUBSTITUTE LAMP ON!

The right tail lamp is malfunctioning. A
backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
SIDE MARKER LAMP, LF
CHECK LAMP!

SUBSTITUTE LAMP ON!

The left side marker lamp is malfunction-
ing. A backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
SIDE MARKER LAMP, RF
CHECK LAMP!

SUBSTITUTE LAMP ON!

The right side marker lamp is malfunction-
ing. A backup bulb is being used.

Visit an authorized Mercedes-Benz
Center as soon as possible.
LIGHTS
TURN OFF LAMPS!
This display appears if the driver’s door is
opened with the engine shut off and no
key in the starter switch.

Insert key in the starter switch.

Switch off lights.
AUTOM. LIGHT ON
REMOVE KEY!
Key in the starter switch position
1 or 2.

Remove key from the starter switch.
!
(Canada only)
;
(USA only)
PARKING BRAKE
RELEASE PARKING BRAKE!
You are driving with the parking brake set.

Release the parking brake
(page 46).
<
SEAT BELT SYSTEM
VISIT WORKSHOP!
The seat belt system is malfunctioning.

Visit an authorized Mercedes-Benz
Center as soon as possible.

273
Practical hints
Where will I find ...?
Spare wheel bolts
1 Wheel bolt for light alloy rims
2 Wheel bolt for light alloy spare wheel
rim size 4
1/2B x15 H2 Refer to “Technical data” section
(
page 313) for model and spare wheel
rim size information.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jack stands before working under
the vehicle.
!Wheel bolts 2 must be used when
mounting spare wheel rim
size 4
1/2Bx15 H2 (
page 313).
The use of any wheel bolts other than
wheel bolts 2 for spare wheel rim
size 4
1/2B x15 H2 can cause physical
damage to the vehicle.
Warning!
G
Be sure to use the original length wheel
bolts when remounting the original wheel af-
ter it has been repaired.

281
Practical hints
Replacing bulbs
Rear lamps
Notes on bulb replacement


Use only 12-volt bulbs of the same type
and with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Your hands should be dry and free of oil
and grease.


If the newly installed bulb does not light
up, visit an authorized Mercedes-Benz
Center.


Have the LEDs and bulbs for the follow-
ing lamps replaced by an authorized
Mercedes-Benz Center.

Additional turn signals in the exteri-
or rear view mirrors


High mounted brake lamp


Xenon lamps


Front fog lamps
Lamp
Type
7
High mounted brake
lamp
LED
8
License plate lamps
C5W
9
Brake lamp
P 21 W (21W)
Turn signal lamp
PY21W (21W)
Tail, parking stand-
ing and side marker
lamp
W5W (5W)
Rear fog lamp, driv-
er’s side
P21W (21W)
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot. Al-
low the lamp to cool down before changing
a bulb.
Halogen lamps contain pressurized gas. A
bulb can explode if you

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
Because of high voltage in xenon lamps, it is
dangerous to replace the bulb or repair the
lamp and its components. We recommend
that you have such work done by a qualified
technician.

288 Practical hintsFlat tire
Flat tirePreparing the vehicle
Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the selector lever toP (manual
transmission to 1st or reverse gear).

Have any passenger exit the vehicle at
a safe distance from the roadway.
Mounting the spare wheel Preparing the vehicle
Prepare the vehicle as described under
“Preparing the vehicle” on this page.

Take the spare wheel out of the trunk
(page 271).
Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one be-
hind the wheel that is diagonally oppo-
site to the wheel being changed.
Warning!
G
The dimensions of the spare wheel are dif-
ferent from those of the road wheels. As a
result, the vehicle handling characteristics
change when driving with a spare wheel
mounted. Adapt your driving style accord-
ingly.
The spare wheel is for temporary use only.
When driving with spare wheel mounted, en-
sure proper tire pressure and do not exceed
vehicle speed of 50 mph (80 km/h).
Drive to the nearest Mercedes-Benz Center
as soon as possible to have the spare wheel
replaced with a regular road wheel.
Never operate the vehicle with more than
one spare wheel mounted.


289
Practical hints
Flat tire
When changing wheel on a hill:
Place chocks on the downhill side
blocking both wheels of the other axle.

Take the two-piece wheel wrench and
the jack out of the vehicle tool kit
(page 272). Assemble wheel wrench.

On whee l to b e change d, loos en b ut do
not yet remove the wheel bolts (ap-
proximately one full turn with wrench).
The jack take-up brackets are located di-
rectly behind the front wheel housings and
in front of the rear wheel housings. 1
Jack
2 Crank
3 Take-up bracket

Place jack on firm ground.

Position jack 1 under the take-up
bracket 3 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an in-
cline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while vehi-
cle is raised.
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack
arm is fully seated in the jack take-up brack-
et. Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.

298 Practical hintsJump startingThe battery is located in the engine com-
partment on the right hand side. The
terminals for jump starting are located in
front of the battery.
Make sure that the two vehicles do not
touch.

Turn off the engine.
On both vehicles:

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to position P (man-
ual transmission to Neutral). 1
Positive terminal of charged battery
2 Positive under hood terminal in front of
discharged battery
3 Negative terminal of charged battery
4 Negative under hood terminal in front
of discharged battery

Connect positive terminal 1 of the
charged battery with under hood
terminal 2 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery 1 first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminal 3 of the
charged battery with under hood
terminal 4 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery 3 first.

Start the engine of the disabled vehi-
cle.
After the engine has started, you can again
turn on the electrical consumers. Do not
turn on the lights under any circumstanc-
es.

Remove the jumper cables first from
negative terminals 3 and 4 and then
from positive terminals 1 and 2.

Have the battery checked at the
nearest authorized Mercedes-Benz
Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 231).
!Vehicles with automatic transmission:
Do not tow-start the vehicle.

299
Practical hints
Towing the vehicle
Towing the vehicle
Mercedes-Benz recommends that the vehi-
cle be transported with all wheels off the
ground using flatbed or appropriate wheel
lift/dolly equipment. This method is pref-
erable to other types of towing. When circumstances do not permit the
recommended towing methods, the vehi-
cle may be towed with all wheels on the
ground or front wheels raised only so far as
necessary to have the vehicle moved to a
safe location where the recommended
towing methods can be employed.
!Use flatbed or wheel lift/dolly equip-
ment with key in starter switch turned
to position
0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts.
Switch off the tow-away alarm
(page 79) and deactivate the auto-
matic central locking (
page 122).
!Vehicles with automatic transmission:
Do not tow-start the vehicle.
!If the vehicle is towed with the front
axle raised, the engine must be shut off
(key in starter switch position 0 or 1).
Otherwise, the ESP will immediately be
engaged and will apply the rear wheel
brakes.
When towing the vehicle with all wheels
on the ground, the selector lever must
be in position N (manual transmission:
gears disengaged) and the key must be
in starter switch position 2.
When towing the vehicle with all wheels
on the ground or the front axle raised,
the vehicle may be towed only for dis-
tances up to 30 miles (50 km) and at a
speed not to exceed 30 mph
(50 km/h).

301
Practical hints
Towing the vehicle
Warning!
G
With the engine not running, there is no
power assistance for the braking and steer-
ing systems. In this case, it is important to
keep in mind that a considerably higher de-
gree of effort is necessary to brake and
steer the vehicle. Adapt your driving accord-
ingly.
!When towing the vehicle with all wheels
on the ground, please note the follow-
ing:
With the automatic central locking acti-
vated and the key in starter switch
position
2, the vehicle doors lock if the
left front wheel as well as the right rear
wheel are turning at vehicle speeds of
approx. 9 mph (15 km/h) or more.
Switch off the tow-away alarm
(page 79).
To prevent the vehicle doors from lock-
ing, deactivate the automatic central
locking (
page 122).
Towing of the vehicle should only be
done using the properly installed tow-
ing eye bolt. Never attach tow cable,
tow rope or tow rod to vehicle chassis,
frame or suspension parts.
iIf the battery is disconnected or dis-
charged

the key will not turn in the starter
switch. See notes on the battery
(page 294) or on jump starting
(page 297).


the selector lever will remain
locked in position P. See notes on
manual unlocking of gear selector
lever (
page 277).

317
Technical data
Fuels, coolants, lubricants etc.
Fuels, coolants, lubricants etc.
Capacities Vehicle components and their respective
lubricants must match. Therefore use only
brands tested and recommended by us. Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at your
Mercedes-Benz Center.
Model
Capacity
Fuels, coolants, lubricants etc.
Engine with oil filter
C 230 Kompressor
C320
5.8 US qt (5.5 l)
7.9 US qt (7.5 l)
Recommended engine oils
Automatic transmission
8.5 US qt (8.0 l)
MB Automatic Transmission Oil
1
1MB part no. 001 989 21 03 10Manual transmission
1.3 US qt (1.2 l)
MB Manual Transmission Oil
2
2MB part no. 001 989 26 03 10Rear axle
1.2 US qt (1.1 l)
Hypoid gear oil SAE 85 W 90
Power steering
approx. 1.1 US qt (1.0 l)
MB Power Steering Fluid (Pentosin CHF 11S)
Front wheel hubs
approx. 2.1 oz (60 g) each
High temperature roller bearing grease
Brake system
0.5 US qt (0.5 l)
MB Brake Fluid (DOT 4+)
Cooling system
C 230 Kompressor
C320
approx. 8.5 US qt (8.0 l)
approx. 10.5 US qt (10.0 l)
MB 325.0 Anticorrosion/Antifreeze Agent

319
Technical data
Fuels, coolants, lubricants etc.
Engine oils
Engine oils are specifically tested for their
suitability in our engines. Therefore, use
only engine oils recommended by
Mercedes-Benz. Information on recom-
mended brands is available in the Factory
Approved Service Products pamphlet, or at
your authorized Mercedes-Benz Center.
Please follow FSS recommendations for
scheduled oil changes. Failure to do so
could result in engine damage not covered
by the Mercedes-Benz Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil.
They may be harmful to the engine opera-
tion.
Damage or malfunctions resulting from
blending oil additives are not covered by
the Mercedes-Benz Limited Warranty.Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil is used in the air condition-
ing system.
Never use R-12 (CFC) or mineral-based lu-
bricating oil, otherwise damage to the
system will occur.
Brake fluid
During vehicle operation, the boiling point
of the brake fluid is continuously reduced
through the absorption of moisture from
the atmosphere. Under extremely strenu-
ous operating conditions, this moisture
content can lead to the formation of bub-
bles in the system, thus reducing the sys-
tem’s efficiency.
Therefore, the brake fluid must be re-
placed every two years, preferably in the
spring.
Only brake fluid approved by
Mercedes-Benz is recommended. Your au-
thorized Mercedes-Benz Center will pro-
vide you with additional information.