MERCEDES-BENZ G500 2005 W463 Owner's Manual

371 Technical data
Rims and tires
Spare wheels
G 500
G55AMG
Rims (light alloy)
71/2 J x18 H2
71/2 J x18 H2
Wheel offset
1.69 in (43 mm)
1.69 in (43 mm)
All season tires (radial-ply tires)
265/60 R18 110V M+S
265/60 R18 110V M+S

372 Technical dataElectrical system
G 500
G55AMG
Generator (alternator)
14 V/150 A
14 V/180 A
Starter motor
12 V/1.7 kW
12 V/1.7 kW
Battery
12 V/90 Ah
12 V/90 Ah
Spark plugs
Bosch F 8 DPER
Beru 14 FGH 8 DPUR X 2
NGK ILFR6A
Electrode gap
0.039 in (1.0 mm)
0.039 in (1.0 mm)
Tightening torque
15 – 22 lb-ft (20 – 30 Nm)
15 – 22 lb-ft (20 – 30 Nm)

373 Technical data
Main dimensions, vehicle weights and ratings
Main dimensions, vehicle weights and ratings
Main dimensionsVehicle weights and ratings
G 500
G55AMG
Overall vehicle length
(inc. spare wheel)
185.6 in (4715 mm)
185.6 in (4715 mm)
Overall vehicle width
71.3 in (1811 mm)
73.4 in (1864 mm)
Overall vehicle height
77.8 in (1977 mm)
77.8 in (1977 mm)
Wheel base
112.2 in (2850 mm)
112.2 in (2850 mm)
Ground clearance
8.3 in (211 mm)
8.3 in (211 mm)
Turning radius
523.6 in (13.3 m)
523.6 in (13.3 m)
Track, front and rear
59.6 in (1515 mm)
59.1 in (1501 mm)
G 500
G55AMG
Gross Vehicle Weight Rating
1
1GVWR is the maximum permissible vehicle weight. Gross Vehicle Weight (GVW) comprises weight of vehicle including fuel, tools, spare wheel, installed accessories,
passengers, cargo and trailer tongue. It must never exceed the GVWR.
6615 lb (3000 kg)
6615 lb (3000 kg)
Gross Axle Weight Rating, front
2
2GAWR is the maximum permissible axle weight.
3110 lb (1410 kg)
3195 lb (1450 kg)
Gross Axle Weight Rating, rear
2
3965 lb (1800 kg)
3965 lb (1800 kg)

374 Technical dataFuels, coolants, lubricants, etc.Capacities
Vehicle components and their respective
lubricants must match.Therefore use only products tested and ap-
proved by Mercedes-Benz.Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at an
Mercedes-Benz Light Truck Center.
Model
Capacity
Fuels, coolants, lubricants, etc.
Engine with oil filter
G 500
G55AMG
8.5 US qt (8.0 l)
9.0 US qt (8.5 l)
Approved engine oils
Automatic transmission
9.0 US qt (8.5 l)
MB Automatic Transmission Fluid
Transfer case
2.96 US qt (2.8 l)
MB part no. A 001 989 28 03 10
Differential lock mechanism
0.47 - 0.63 US qt
(0.45 - 0.6 l)
Brake fluid DOT 3+4, SAE J1703
Front axle
G 500
G55AMG
1.5 US qt (1.4 l)
1.5 US qt (1.4 l)
Hypoid gear oil SAE 85W-90
Hypoid gear oil Castrol SAF-XJ
Rear axle
G 500
G55AMG
1.9 US qt (1.8 l)
1.9 US qt (1.8 l)
Hypoid gear oil SAE 85W-90
Hypoid gear oil Castrol SAF-XJ
Power steering
approx. 1.06 US qt (1.0 l)
MB Power Steering Fluid, or
approved Dexron III ATF
Front wheel hubs
approx. 1.5 oz (43 g) each
High temperature roller bearing grease
Fuel tank
including a reserve of
G 500
G55AMG
25.4 US gal (96.0 l)
23.8 US gal (90.0 l)
3.4 US gal (13.0 l)
Premium unleaded gasoline:
Minimum Posted Octane 91
(average of 96 RON / 86 MON)

375 Technical data
Fuels, coolants, lubricants, etc.
Engine oils
Engine oils are specifically tested for their
suitability in our engines and durability for
our service intervals. Therefore, only use
approved engine oils and oil filters re-
quired for vehicles with Maintenance
System (U.S. vehicles) or FSS (Canada
vehicles). For a listing of approved engine
oils and oil filters, refer to the Factory
Approved Service Products pamphlet, or
contact an authorized Mercedes-Benz
Light Truck Center.Using engine oils and oil filters of specifica-
tion other than those expressly required
for the Maintenance System (U.S. vehi-
cles) or FSS (Canada vehicles), or changing
of oil and oil filter at change intervals
longer than those called for by the
Maintenance System (U.S. vehicles) or
FSS (Canada vehicles) will result in engine
damage not covered by the
Mercedes-Benz Limited Warranty.Please follow Maintenance System (U.S.
vehicles) or FSS (Canada vehicles) recom-
mendations for scheduled oil changes.
Failure to do so will result in engine dam-
age not covered by the Mercedes-Benz
Limited Warranty.
Model
Capacity
Fuels, coolants, lubricants, etc.
Cooling system
G 500
G55AMG
approx. 12.7 US qt (12.0 l)
approx. 13.4 US qt (12.7 l)
MB Anticorrosion/Antifreeze
Air conditioning system
R-134a refrigerant and
special PAG lubricant oil (never R-12)
Windshield/rear window washer system
and headlamp cleaning system
approx. 7.9 US qt (7.5 l)
MB Windshield Washer Concentrate
and water
1
1Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing point or MB Windshield Washer Concentrate “S” and commercially available
premixed windshield washer solvent / antifreeze for temperatures below freezing point. Follow suggested mixing ratios (page 380).

376 Technical dataFuels, coolants, lubricants, etc.Engine oil additives
Do not blend oil additives with engine oil.
They may damage the engine. Damage or
malfunctions resulting from blending oil
additives are not covered by the
Mercedes-Benz Limited Warranty.Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil are used in the air condition-
ing system. Never use R-12 (CFC) or
mineral-based lubricating oil. Otherwise
damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point
of the brake fluid is continuously reduced
through the absorption of moisture from
the atmosphere. Under extremely strenu-
ous operating conditions, this moisture
content can lead to the formation of bub-
bles in the system, thus reducing the sys-
tem’s efficiency. Therefore, the brake fluid
must be replaced every two years, prefera-
bly in the spring. Only brake fluid approved
by Mercedes-Benz is recommended. Your
authorized Mercedes-Benz Light Truck
Center will provide you with additional in-
formation.
Premium unleaded gasoline
!To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:

Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.


Avoid full throttle driving and abrupt
acceleration.


Do not exceed an engine speed of
3000 rpm if the vehicle is loaded
with a light load such as two per-
sons and no luggage.


Do not exceed
2/3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.

377 Technical data
Fuels, coolants, lubricants, etc.
Fuel requirements
Only use premium unleaded fuel:

The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Gasoline additives
A major concern among engine manufac-
turers is carbon build-up caused by gaso-
line. Mercedes-Benz recommends only the
use of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives, carbon deposits
can build up especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:

Warm-up hesitation


Unstable idle


Knocking/pinging


Misfire


Power lossIn areas where carbon deposits may be en-
countered due to lack of availability of gas-
olines which contain these additives,
Mercedes-Benz recommends the use of
additives approved by us for use on
Mercedes-Benz vehicles. Refer to Factory
Approved Service Products pamphlet for
a listing of approved product(s). Follow
directions on product label.
Do not blend other specific fuel additives
with fuel. This only results in unnecessary
cost and may be harmful to the engine
operation.
Damage or malfunction resulting from
poor fuel quality or from blending addition-
al fuel additives other than those tested
and approved by us for use on
Mercedes-Benz vehicles listed in the
Factory Approved Service Products
pamphlet are not covered by the
Mercedes-Benz Limited Warranty.

378 Technical dataFuels, coolants, lubricants, etc.Coolants
The engine coolant is a mixture of water
and anticorrosion / antifreeze, which pro-
vides:

Corrosion protection


Freeze protection


Boiling protection (by increasing the
boiling point)
The cooling system was filled at the factory
with a coolant providing freeze protection
to approximately -35°F (-37°C) and corro-
sion protection.
If the antifreeze mixture is effective to
-22°F (-30°C), the boiling point of the cool-
ant in the pressurized cooling system is
reached at approximately 266°F (130°C).
The coolant solution must be used year
round to provide the necessary corrosion
protection and increase boil-over protec-
tion. Refer to Maintenance Booklet for
replacement interval.Coolant system design and coolant used
determine the replacement interval. The
replacement interval published in the
Maintenance Booklet is only applicable if
MB 325.0 anticorrosion/antifreeze solu-
tion or other Mercedes-Benz approved
products of equal specification (see
Factory Approved Service Products
pamphlet) are used to renew the coolant
concentration or bring it back up to the
proper level.
To provide important corrosion protection,
the solution must be at least 45% anticor-
rosion/antifreeze (equivalent to freeze
protection to approx. - 22°F [-30°C]).
If you use a solution that is more than 55%
anticorrosion/antifreeze (freeze protec-
tion to approx. - 49°F [-45°C]), the engine
temperature will increase due to the lower
heat transfer capability of the solution.
Therefore, do not use more than this
amount of anticorrosion/antifreeze.If the coolant level is low, water and MB
anticorrosion /antifreeze should be used
to bring it up to the proper level (have cool-
ing system checked for signs of leakage).
Please make sure the mixture is in accor-
dance with label instructions.
The water in the cooling system must meet
minimum requirements, which are usually
satisfied by normal drinking water. If you
are not sure about the water quality, con-
sult an authorized Mercedes-Benz Light
Truck Center.

379 Technical data
Fuels, coolants, lubricants, etc.
Anticorrosion/antifreeze
Your vehicle contains a number of alumi-
num parts. The use of aluminum compo-
nents in motor vehicle engines
necessitates that anticorrosion/antifreeze
coolant used in such engines be specifical-
ly formulated to protect the aluminum parts. (Failure to use such anticorro-
sion/antifreeze coolant will result in a
significantly shortened service life.)
Therefore, the following product is strongly
recommended for use in your vehicle:
Mercedes-Benz 325.0 anticorrosion/anti-
freeze agent.Before the start of the winter season (or
once a year in hot southern regions), you
should have the anticorrosion/antifreeze
concentration checked. The coolant is also
regularly checked each time you bring your
vehicle to an authorized Mercedes-Benz
Light Truck Center for service.Anticorrosion/antifreeze quantityModel
Approx. freeze protection– 35°F (– 37°C)
– 49°F (– 45°C)
G 500
6.35 US qt (6.0 l)
7.0 US qt (6.6 l)
G55AMG
6.76 US qt (6.4 l)
7.4 US qt (7.0 l)

380 Technical dataFuels, coolants, lubricants, etc.Windshield/rear window washer sys-tem and headlamp cleaning system
The windshield washer reservoir is located
in the engine compartment on the front
passenger side. It holds approximately
5.3 US qt (5.0 l). The headlamp cleaning
system is also supplied from the wind-
shield washer reservoir. 
Refill the reservoir with MB Windshield
Washer Concentrate “S” to and water
(or concentrate and commercially
available premixed windshield washer
solvent / antifreeze, depending on am-
bient temperatures) (
page 380).Washer fluid mixing ratio
For temperatures above freezing point use
MB Windshield Washer Concentrate “S”
and water:


1 part “S” to 100 parts water
(1.34 fl oz [40 ml] “S” to 1 gallon [4.0 l]
water)
For temperatures below freezing point, use
MB Windshield Washer Concentrate “S”
and commercially available premixed
windshield washer solvent / antifreeze:


1 part “S” to 100 parts solvent
(1.34 fl oz [40 ml] “S” to 1 gallon [4.0 l]
solvent)
Warning!
G
Washer solvent/antifreeze is highly flamma-
ble. Do not spill washer solvent/antifreeze
on hot engine parts, because it may ignite
and burn. You could be seriously burned.