driver seat adjustment MERCEDES-BENZ ML320 1997 Complete Owner's Manual

AP82.10-P-8260GH
Check and correct headlamp adjustment
2.7.97

MODEL
163

a=Marking for low beams

b=Marking for high beams

c=Marking for fog lamps

P82.10-0212-02


Check

1
Drive vehicle to level surface
The vehicle level must not change when the

brakes are applied.

Vehicle must be in ready-for-the-road

condition (unladen weight, fuel tank full or

proper additional weight).

Correctly adjust tire pressure.

Load driver's seat with 75 kg or a person

(except USA)

2
Align headlamp adjustment tester to vehicle

and adjust height according to marking in lens

Follow the operating instructions for

headlamp beam setting equipment exactly

*WH58.30-Z-1002-09A


Danger!

Risk of accident
from vehicle starting off by

itself when engine running.
Risk of injury


suffered in the form of bruises or burns to the

hands when reaching in while the engine

cranks or runs
Secure vehicle to prevent it from moving off

by itself.

Wear closed and close-fitting work clothes.

Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

3
Run engine and switch on low beam

4
Check headlamp range control for proper

function
(except USA)


The light beams from both headlamps should

change uniformly

5
Set headlamp range control switch to position 0

6
Check low beams
Adjust if necessary (except USA)

AP82.10-P-8260-01A


Due to the common reflector unit, the low

beams, high beams and fog lamps are

adjusted simultaneously.

US version:
#

See "Owner's Manual"

7
Check high beam adjustment

AP82.10-P-8260-02A

8
Check fog lamps

AP82.10-P-8260-04A

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.29-P-0003GI
Remove/install seat adjustment switch unit on front seat
1.10.02

MODEL
163.113,

163.136 #A as of 051500,

163.136 #X as of 708319,

163.154 #A as of 051500,

163.154 #X as of 708319,

163.157 /172 with CODE (221b) Electrically adjustable driver and passenger seat

MODEL
163.128 /174 /175

P91.29-2109-11

1
Front seat

2
Front paneling

3
Screws

4
Outer paneling

5
Screws

8
Retaining lugs

S22
Left front seat adjustment switch

S22x1
Left front seat adjustment switch connector

S23
Right front seat adjustment switch

S23x1
Right front seat adjustment switch connector

X54/1
ESA [ESV] connector


Remove/install

1
Unscrew screws (3) from the front

paneling (2)

2
Pull down the front paneling (2) approx.

1 cm and remove forwards

Remove electrical line out of the clips on

the front paneling (2).

3
Unscrew screws (5) from the outer

paneling (4)

4
Remove outer paneling (4)

5
Disconnect left front seat adjustment switch

connector (S22x1) or right front seat

adjustment switch connector (S23x1) from the

left front seat adjustment switch (S22) or right
front seat adjustment switch (S23).

6.1
Disconnect seat adjustment

connector (X54/1)

Not fitted with memory switch for left

electrically adjustable front seat, code 241 or

memory switch for right electrically adjustable

front seat, code 242a.

7
Press retaining lugs (8) from left front seat

adjustment switch (S22) or right front seat

adjustment switch (S23) inwards

8
Remove left front seat adjustment switch

(S22) or right front seat adjustment

switch (S23)

9
Install in the reverse order

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.10-P-1060GH
Remove and install front seat backrest
5.3.97

MODEL
163.113 /136 /154 /157 /172

with CODE (221b) Electrically adjustable driver and passenger seat

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.128 /175

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

MODEL
163.174

P91.10-0550-06

Shown on front seat without memory

switch for left electrically adjustable front

seat, code 241/memory switch for right

electrically adjustable front seat, code 242a

1
Front seat backrest

2
Screws

P91.10-2149-06

Shown on front seat with memory switch

for left electrically adjustable front seat,

code 241/memory switch for right

electrically adjustable front seat, code 242a

1
Front seat backrest

2
Screws

3
Heated seats connector

4
Connector for front seat backrest

incline motor

N32/1
Left front seat adjustment control

module with memory

N32/2
Right front seat adjustment control

module with memory


Remove/install

1
Remove front seat

AR91.10-P-1000GH

2
Remove paneling on front seat frame

AR91.10-P-1200GH

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.10-P-1200GH
Remove/install front seat frame trim
4.3.97

MODEL
163.113 /136 /154 /157 /172 with CODE (221b) Electrically adjustable driver and passenger seat

MODEL
163.128 /174 /175

P91.10-0548-11

Shown on right front seat

1
Front seat

2
Outer paneling

3
Front paneling

4
Inner paneling

5
Screws

6
Screws

7
Screws

8
Front seat seat belt buckle

9
Internal Torx drive bolt

S22x1
Left front seat adjustment switch connector

S23x1
Right front seat adjustment switch connector

X54/1
Seat adjustment connector


Remove/install

1.1
Remove front seat

Only necessary when removing the inner

paneling (4).

AR91.10-P-1000GH

2
Unscrew screws (5) from the front

paneling (3)

3
Pull down the front paneling (3) approx.

1 cm as far as the stop and remove forwards

4
Remove electrical line from the clips on the

front paneling (3)

5.1
Disconnect left front seat adjustment switch

connector (S22x1) or right front seat

adjustment switch connector (S23x1) at front
seat frame

Up to 08/98.

6
Unscrew screws (6) from outer paneling (2)

7
Remove outer paneling (2)

8.1
Disconnect left front seat adjustment switch

connector (S22x1) or right front seat

adjustment switch connector (S23x1) from
seat adjustment switch unit

As of 09/98.

9.1
Separate seat adjustment connector (X54/1)

from seat adjustment switch unit

Not fitted with memory switch for left

electrically adjustable front seat, code 241 or

with memory switch for right electrically

adjustable front seat, code 242a.

10
Remove electrical line from the clips on the

outer paneling (2)

11
Unscrew screws (7) from inner paneling

12
Remove inner paneling (4)

13
Install in the reverse order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF91.29-P-0002GH
Electric seat adjustment with memory, function
14.7.99

MODEL
163 as of 1.1.00

with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat

P91.29-2114-11

Illustrated on left front seat

S91
Left front ESA switch group (with memory)

S91s1
Fore/aft switch

S91s2
Rear raise/lower switch

S91s3
Front raise/lower switch

S91s5
Backrest fore/aft switch

S91s6
Memory button 1 switch

S91s7
Memory button 2 switch

S91s8
Memory button 3 switch

S91s9
Memory store button switch

S92
Right front ESA switch group (with memory)

S92s1
Fore/aft switch

S92s2
Rear raise/lower switch

S92s3
Front raise/lower switch

S92s5
Backrest fore/aft switch

S92s6
Memory button 1 switch

S92s7
Memory button 2 switch

S92s8
Memory button 3 switch

S92s9
Memory store button switch

Electric seat adjustment with memory

The driver and passenger seat can be adjusted electrically. They can

be adjusted manually with the adjustment switch in the corresponding

switch group for both front seats. It is possible to store and call up

three individual seat positions with the memory function.

Seat adjustment:

Key in ignition lock in position 1 or 2, or driver/passenger door

opened.

The electric seat adjustment with memory is controlled by switch

groups (S91, S92).

The head restraints can be adjusted manually.

Control modules

The left/right front seat adjustment control modules with memory

(N32/1, N32/2) control:

-
Four seat adjustment functions

-
The front seat adjustment forward/back motor groups (M27m1,

M28m1), the rear raise/lower motors (M27m2, M28m2) and the

front raise/lower motors (M27m3, M28m3) as well as the

backrest adjustment forward/back motors (M27m5, M28m5)

are identical on the left and right seats.
Function prerequisites

-
Circuit 15R on or (ignition lock in position 1)

-
Circuit 15 on or (ignition lock in position 2)

-
Driver/passenger door opened

Adjustment functions
-
Front height adjustment

-
Longitudinal adjustment

-
Rear height adjustment

-
Backrest adjustment

Group division

The adjustment functions are divided into two groups. It is only

possible to actuate one motor per group simultaneously. When the

seat adjustment switch is actuated for more than one adjustment

function within one group, actuation is accomplished in the following

sequence:

Group 1:
-
Rear height adjustment

Group 2:
-
Longitudinal adjustment

-
Front height adjustment

-
Backrest adjustment

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.29-P-1420GH
Removing and installing front power seat motor group (seat cushion)
7.3.97

MODEL
163 with CODE (221b) Electrically adjustable left and right front seats

P91.29-0333-06

1
Seat cushions

2
Screws

3
Screws

4
Front bearing plate

5
Rear bearing plate

6
Snap rings

7
Bearing pin

8
Screws

M25m2
Rear up/down motor

M25m3
Front up/down motor

Operation no. of operation texts or of standard texts and flat rates
Division
Operation

no.
Operation text

P
916008
REMOVING DRIVE MOTOR FOR DRIVER'S SEAT LONGITUDINAL ADJUSTMENT (SEAT REMOVED)

P
916013
REMOVING DRIVE MOTOR FOR DRIVER'S SEAT HEIGHT ADJUSTMENT (SEAT REMOVED)

P
916058
REMOVING DRIVE MOTOR FOR PASSENGER SEAT LONGITUDINAL ADJUSTMENT (SEAT REMOVED)

P
916063
REMOVING DRIVE MOTOR FOR PASSENGER SEAT HEIGHT ADJUSTMENT (SEAT REMOVED)


Removal, installation

1
Remove front seat backrest

AR91.10-P-1060GH

2
Unscrew screws (2) on seat frame

Torx bit set

*000589011000

3
Remove seat cushion (1) from seat

adjustment mechanism

4
Disconnect connectors from adjustment

motors (M25m2, M25m3)

5
Unscew screws (3) on bearigng plates (4, 5)

Torx bit set

*000589011000

6
Remove bearing plates (4, 5)

7
Remove snap rings (6) on bearing pins (7),

press bearing pins out of fork heads

8
Unscrew screws (8) on shaft beerings

Torx bit set

*000589011000

9
Remove adjustment motors (M25m2, M25m3)

10
Install in opposite order

11
Check for proper function

See Owner's Manual

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR91.10-P-1000GH
Remove/install front seat
3.3.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175 with CODE (221b) Electrically adjustable driver and passe
nger seat

P91.10-0547-06

1
Torx socket screws

2
Cover cap

3
Front seat

4
Torx socket bolt

5
Belt end fitting

6
Connector

X55/3
Left front seat contacting strip

X55/4
Right front seat connector block


Remove/install

1
Remove headrest

See owner's manual

2
Remove cover cap (2) from seat rail paneling

Set the seat height adjustment such that

the screw on the belt end fitting is visible.

3
Unscrew internal Torx drive bolt (4) from the

belt end fitting (5)


*BA91.40-P-1001-01D


Torx bit set

*000589011000

4
Remove belt end fitting (5)

5
Unscrew internal Torx drive bolts (1) from the

front seat console

Installation:
Replace bolts.


*BA91.10-P-1001-01B

Torx bit set

*000589011000

6
Move the front seat (3) forward

7
Unscrew internal Torx drive bolts (1) from the

back seat console

Installation:
Replace bolts.


*BA91.10-P-1001-01B


Torx bit set

*000589011000

8
Detach connector (6) from the front left seat

connector block (X55/3) and the front right

seat connector block (X55/4)

9
Remove front seat (3)

10
Install in the reverse order


Front seats

Number

Designation
Model

Series 163

BA91.10-P-1001-01BBolt of seating mounting bracket to vehicle

floor
Nm
40


Safety belts/emergency tensioning retractors

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1