MERCEDES-BENZ ML350 1997 Complete Repair Manual

Fuel tank

Number

Designation
Models

163.113/

128/ 136/

154/157/

172/175
Model

163.174

BA47.10-P-1001-01D
Screws for tensioning straps
Nm
2020

BA47.10-P-1002-01D
Longitudinal strut for check straps
Nm
2020


Rear axle shock absorber

Number

Designation
Model

Series 163

BA32.25-P-1001-03D
Self-locking nut, shock absorber to lower

wishbone
Nm
85


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01


Models

163.157/

175

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
7283

Reserve capacity
Liter
1012

Pliers

163 589 00 37 00

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 4

AR47.10-P-8022GH
Remove/install fuel tank pressure sensor
18.3.97

MODEL
163.154 with ENGINE 112.942 with CODE (494a) USA version

MODEL
163.157 with ENGINE 112.970 with CODE (494a) USA version

MODEL
163.172 with ENGINE 113.942 with CODE (494a) USA version

MODEL
163.174 with ENGINE 113.981 with CODE (494a) USA version

MODEL
163.175 with ENGINE 113.965 with CODE (494a) USA version

P47.10-0390-02

B4/3Fuel tank pressure sensor

Arrow
Socket


Remove, Install


Danger!
Risk of explosion
if ignition takes place,
risk

of poisoning
caused by inhaling fuel vapors

or swallowing fuel as well as
risk of injury
to

skin and eyes exposed to fuel.
Fire, sparks, open flames or smoking

forbidden.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1
Unscrew filler cap and remove securing tab

2
Unclip left side trim cover

3
Detach fuel filler neck from guide funnel


Installation:
Check O-ring and replace if

necessary. Ensure it is correctly located when

installed.

To do this, open bayonet lock.

4
Disconnect coupling (arrow) for fuel tank

pressure sensor (B4/3)

5
Unscrew fuel tank pressure sensor (B4/3)

from fuel tank filler neck

6
Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR47.30-P-8200GH
Remove/install fuel vapor expansion reservoir
13.3.01

MODEL
163.113 #A as of 289565,

163.113 #X as of 754620,

163.154 #A as of 289565,

163.154 #X as of 754620,

163.128 /157 /175

P47.30-2044-01

1
Filler cap

2
Bolt

3
Hinge

4
Bolts

P47.30-2045-12

5
Vent lines

6
Filler neck

7
Screws

8
Bracket

9
Clip

10
Screw

11
Fuel vapor expansion reservoir

12
Rubber seal


Remove/install


Danger!
Risk of explosion
from fuel igniting,
risk of

poisoning
from inhaling and swallowing fuel

as well as
risk of injury
to eyes and skin

from contact with fuel.
Fire, sparks, open flames or smoking

forbidden.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1
Remove filler cap (1)


Installation:
Install bolt (2) with locking

agent. Adjust the filler cap correctly.

2
Position the hinge (3) in the closed position

3
Unscrew bolts (4) on filler neck

4
Remove paneling on the C-pillar

AR68.30-P-4490GH

5
Separate vent lines (5) from filler neck (6)

6
Remove bolts (7) from filler neck bracket (8)

7
Remove wiring clip (9) from the body


Installation:
Route the wiring
behind


the bracket (8).

8
Remove bolt (10) on fuel vapor expansion

reservoir (11)


Installation:
Insert bolt (10) with locking

agent.

9
Pull fuel vapor expansion reservoir forwards

10
Loosen sealing rubber (12) on filler neck (6)

on vehicle floor

11
Take filler neck with bracket out of C-pillar

by bending to and fro.

12
Take fuel vapor expansion reservoir (11) out

of C-pillar

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

13
Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

2001-04 ELECTRICAL
Fuses & Circuit Breakers - 163 Chassis
IDENTIFICATION
MODEL IDENTIFICATION - 463 CHASSIS
FUSE & RELAY IDENTIFICATION
Vehicles have 2 fuse boxes located in the following areas:
1. Left rear of engine compartment - fuse and relay box F1 (fuses f1-f48 and relays). See Fig. 1
.
2. Right front footwell - fuse and module box F2 (fuses f1-f26 and relays). See Fig. 2
.
To identify fuse assignments, see FUSE ASSIGNMENTS
. To identify relay assignments, see RELAY
ASSIGNMENTS . NOTE: The following table identifies applicable models covered in this article.
Model (Year)Chassis NumberEngine Number
ML430 (2001)163.172113.942
ML320 (2001-03)163.154112.942
ML55 AMG (2001-03)163.174113.981
ML500 (2002-04)163.175113.965
ML350 (2003-04)163.157112.970
NOTE: The vehicle's electrical systems are protected by an assortment of fuses and
relays. Protective fuses should only be replaced by fuses of correct rating.

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.
me
Saturday, October 02, 2010 3:22:09 PMPage 1 © 2006 Mitchell Repair Information Company, LLC.

Fig. 1: Locating Fuse & Relay Box F1
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 2 © 2006 Mitchell Repair Information Company, LLC.

Fig. 2: Locating Fuse & Module Box F2
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
FUSE ASSIGNMENTS
Fuse & Relay Box F1 Fuse Assignments (Up-To-08/31/01)
For fuse locations, see Fig. 3 . For fuse assignments, see Fig. 4-Fig. 9.

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 3 © 2006 Mitchell Repair Information Company, LLC.

Fig. 3: Locating Fuses & Relays In Fuse & Relay Box F1
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 4 © 2006 Mitchell Repair Information Company, LLC.

Fig. 4: Fuse Assignments Fuse & Relay Box F1 (1 Of 6)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 5 © 2006 Mitchell Repair Information Company, LLC.

Fig. 5: Fuse Assignments Fuse & Relay Box F1 (2 Of 6)

2001 Mercedes-Benz ML320
2001-04 ELECTRICAL Fuses & Circuit Breakers - 163 Chassis
me
Saturday, October 02, 2010 3:22:06 PMPage 6 © 2006 Mitchell Repair Information Company, LLC.