parts MERCEDES-BENZ ML350 2008 W164 Owner's Manual

Contents
Replacing bulbs ................................. 463
Bulbs ............................................ 463
Replacing bulbs for front lamps.... 466
Replacing bulbs for rear lamps ..... 471
Adjusting headlamp aim ............... 473
Replacing wiper blades ...................... 475
Front wiper blades ....................... 475
Rear wiper blade .......................... 476
Flat tire .............................................. 478
Preparing the vehicle.................... 478
Mounting the spare wheel ............ 479
Bleeding the fuel system
(diesel engine only) ............................ 488
Battery ............................................... 489
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 491
Charging the battery .................... 496
Jump starting ..................................... 497
Towing the vehicle ............................. 499
Installing towing eye bolt.............. 501
Stranded vehicle .......................... 503Fuses ................................................. 504
Fuse box in
engine compartment .................... 505
Fuse box in
cargo compartment...................... 505
Fuse box in passenger
compartment ............................... 506
Emergency engine shut-down ...... 506
Technical data................................. 507
Parts service ...................................... 508
Warranty coverage............................. 509
Loss of Service and Warranty
Information Booklet ..................... 509
Identification labels ........................... 510
Layout of poly-V-belt drive ................. 512
ML 320 CDI .................................. 512
ML 350, ML 550 .......................... 512
ML 63 AMG .................................. 512
Engine................................................ 513
Rims and tires.................................... 515
Same size tires ............................. 516
Spare wheel ................................. 518Electrical system ............................... 519
Main Dimensions ............................... 520
Weights ............................................. 521
Fuels, coolants, lubricants ................. 522
Capacities .................................... 522
Engine oils ................................... 525
Engine oil additives ...................... 525
Air conditioning refrigerant .......... 525
Brake fluid.................................... 525
Premium unleaded gasoline
(gasoline engine).......................... 526
Fuel requirements ........................ 526
Gasoline additives
(gasoline engine).......................... 527
Coolants ...................................... 528
Windshield washer system and
headlamp cleaning system*......... 530
Index................................................. 531

9
Product information

Introduction
Product information
Please observe the following in your own
best interest:
We recommend using Genuine
Mercedes-Benz Parts as well as conversion
parts and accessories explicitly approved
by us for your vehicle model.
We have tested these parts to determine
their reliability, safety and special
suitability for Mercedes-Benz vehicles.We are unable to make an assessment for
other products and therefore cannot be
held responsible for them, even if in indi-
vidual cases an official approval or authori-
zation by governmental or other agencies
should exist. Use of such parts and acces-
sories could adversely affect the safety,
performance or reliability of your vehicle.
Please do not use them.Genuine Mercedes-Benz Parts as well as
conversion parts and accessories
approved by us are available at any
authorized Mercedes-Benz Light Truck
Center where you will receive comprehen-
sive information, also on permissible tech-
nical modifications, and where proper
installation will be performed.

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer
Service (in Canada) at 1-800-387-0100. It
is in your own interest that we can contact
you should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer
Service (in Canada) at 1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,

unleaded gasoline for vehicles with
catalytic converters may not be avail-
able; the use of leaded fuels will
damage the catalysts,

gasoline may have a considerably
lower octane rating, and improper fuel
can cause engine damage.

43 Getting started
Adjusting
Adjusting
Seats
Warning!G
All seat, head restraint, steering wheel, and
rear view mirror adjustments, as well as fas-
tening of seat belts, must be done before
the vehicle is put into motion.
Warning!G
Do not adjust the driver’s seat while driving.
Adjusting the seat while driving could cause
the driver to lose control of the vehicle.
Never ride in a moving vehicle with the seat
backrest in an excessively reclined position
as this can be dangerous. You could slide
under the seat belt in a collision. If you slide
under it, the belt would apply force at the ab-
domen or neck. That could cause serious or
fatal injuries. The seat backrest and seat
belts provide the best restraint when the
wearer is in a position that is as upright as
possible and belts are properly positioned
on the body.
Warning!G
Your seat must be adjusted so that you can
correctly fasten your seat belt (
page 51).
Observe the following points:

Adjust the backrest until your arms are
slightly angled when holding the steer-
ing wheel

Adjust the seat to a comfortable seating
position that still allows you to reach the
accelerator/brake pedal safely. The po-
sition should be as far back as possible
with the driver still able to operate the
controls properly.

Adjust the head restraint so that it is as
close to the head as possible and the
center of the head restraint supports the
back of the head at eye level.

Never place hands under the seat or
near any moving parts while a seat is be-
ing adjusted.
Failure to do so could result in an accident
and/or serious personal injury.
Warning!G
When leaving the vehicle, always remove the
SmartKey or SmartKey with KEYLESS-GO*
from the starter switch, take it with you, and
lock the vehicle.
Even with the SmartKey or the SmartKey
with KEYLESS-GO* removed from the
starter switch or the SmartKey with
KEYLESS-GO* removed from the vehicle,
the power seats can be operated.
Therefore, do not leave children unattended
in the vehicle, or with access to an unlocked
vehicle. A child’s unsupervised access to a
vehicle could result in an accident and/or
serious personal injury.

89 Safety and Security
Occupant safety
You cannot remove the active head
restraint on the driver’s and front
passenger’s seats.
For removal of the active head restraints
we recommend that you contact an
authorized Mercedes-Benz Light Truck
Center.
For information on head restraint adjust-
ment, see “Seats” (
page 43).
For information on resetting the activated
active head restraints, see “Resetting acti-
vated head restraints” (
page 458).
Rear head restraintsChildren in the vehicle
If an infant or child is traveling with you in
the vehicle:
Secure the child using an infant or child
restraint appropriate to the age and
size of the child.
Make sure the infant or child is
properly secured at all times while the
vehicle is in motion.
Warning!G
Do not drive the vehicle without the seat
head restraints installed when the rear seats
are occupied. Head restraints are intended
to help reduce injuries during an accident.
With a rear seat occupied, make sure to
move the respective head restraint up from
the lowest non-use position and have the
occupant adjust the head restraint properly.
For your protection, drive only with properly
positioned head restraints.
Adjust the head restraint in such a way that
it is as close to the head as possible and the
head restraint supports the back of the head
at eye level. This will reduce the potential for
injury to the head and neck in the event of
an accident or similar situation.
Warning!G
Do not leave children unattended in the
vehicle, even if they are secured in a child re-
straint system. The children could

injure themselves on parts of the vehicle

be seriously or fatally injured through
excessive exposure to extreme heat or
cold


90 Safety and Security
Occupant safety
Infant and child restraint systems
We recommend all infants and children be
properly restrained at all times while the
vehicle is in motion.
All lap-shoulder belts except the driver’s
seat belt have special seat belt retractors
for secure fastening of child restraints.
To fasten a child restraint, follow child
restraint instructions for mounting. Then
pull the shoulder belt out completely and
let it retract. During seat belt retraction, a
ratcheting sound can be heard to indicate
that the special seat belt retractor is acti-
vated. The belt is now locked. Push down
on child restraint to take up any slack.
To deactivate, release seat belt buckle and
let seat belt retract completely. To deacti-
vate the special seat belt retractor for the
front passenger seat, the front passenger
seat must be in the most backward posi-
tion. The seat belt can again be used in the
usual manner.The use of infant or child restraints is re-
quired by law in all 50 states, the District
of Columbia, the U.S. territories and all
Canadian provinces.Do not expose the child restraint system to
direct sunlight. The child restraint system’s
metal parts, for example, could become very
hot, and the child could be burned on these
parts.
If children open a door, they could

injure other persons

get out of the car and injure themselves
or be injured by following traffic
Do not carry heavy or hard objects in the
passenger or cargo compartment unless
they are firmly secured in place. For more in-
formation, see “Loading” (
page 266) and
“Useful features” (
page 279).
Unsecured or improperly positioned cargo
increases a child’s risk of injury in the event
of

strong braking maneuvers

sudden changes of direction

an accident
Warning!G
Never release the seat belt buckle while the
vehicle is in motion, since the special seat
belt retractor will be deactivated.
iFor information on child seats with mounting
fittings for tether anchorages, see “Installation
of infant and child restraint system”
(
page 94).
For information on LATCH-type child seat
mounts, see “Child seat anchors – LATCH type”
(
page 93).


207 Controls in detail
Climate control
The climate control is operational whenev-
er the engine is running. You can operate
the climate control system in either the
automatic or manual mode. The system
cools or heats the interior depending on
the selected interior temperature and the
current outside temperature.Nearly all dust particles, pollutants and
odors are filtered out before outside air en-
ters the passenger compartment through
the air distribution system.
The air conditioning will not engage (no
cooling) if the A/C mode is deactivated
(
page 214).
Warning!G
When operating the climate control, the air
that enters the passenger compartment
through the air vents can be very hot or very
cold (depending on the set temperature).
This may cause burns or frostbite to unpro-
tected skin in the immediate area of the air
vents.
Always keep sufficient distance between un-
protected parts of the body and the air
vents. If necessary, use the air distribution
controls (
page 206) to direct the air to air
vents in the vehicle interior that are not in
the immediate area of unprotected skin.
Warning!G
Severe conditions (e.g. strong air pollution)
may require replacement of the filter before
its scheduled interval. A clogged filter will
reduce the air volume to the interior and the
windows could fog up, impairing visibility
and endangering you and others. Have a
clogged filter replaced as soon as possible
at an authorized Mercedes-Benz Light Truck
Center.
Warning!G
Follow the recommended settings for heat-
ing and cooling given on the following pag-
es. Otherwise the windows could fog up,
impairing visibility and endangering you and
others.
iIf the vehicle interior is hot, ventilate the in-
terior before driving off, see “Summer opening
feature” (
page 237). The climate control will
then adjust the interior temperature to the set
value much faster.
Keep the air intake grille in front of the wind-
shield free of snow and debris.

221 Controls in detail
3-zone automatic climate control*
The automatic climate control is a 3-zone
intelligent automatic climate control sys-
tem. Your vehicle interior is divided into
3 zones.With the help of a sun sensor, the automat-
ic climate control determines the relation
of the sun to the vehicle and automatically
adjusts the inside temperature for every
individual zone.
The automatic climate control is operation-
al whenever the engine is running. It cools
the vehicle’s interior according to the an-
gle and intensity of the sun’s rays, the out-
side temperature and the selected
temperature. You can operate the auto-
matic climate control in either the auto-
matic or manual mode.
Warning!G
When operating the automatic climate con-
trol, the air that enters the passenger com-
partment through the air vents can be very
hot or very cold (depending on the set tem-
perature). This may cause burns or frostbite
to unprotected skin in the immediate area of
the air vents.
Always keep sufficient distance between un-
protected parts of the body and the air
vents. If necessary, use the air distribution
controls (
page 220) to direct the air to air
vents in the vehicle interior that are not in
the immediate area of unprotected skin.

240 Controls in detail
Power tilt/sliding sunroof
Opening and closing
Warning!G
When closing the tilt/sliding sunroof, make
sure that there is no danger of anyone being
harmed by the closing procedure.
If the tilt/sliding sunroof encounters an ob-
struction that blocks its path in a circum-
stance where you are closing the tilt/sliding
sunroof by moving the tilt/sliding sunroof
switch past the resistance point, or by
pressing and holding button‹ on the
SmartKey, by pressing and holding the lock
button (vehicles with KEYLESS-GO*) on the
door handle, the automatic reversal function
will not operate.
The opening/closing procedure of the
tilt/sliding sunroof can be immediately halt-
ed by releasing the switch or, if the switch
was moved past the resistance point and re-
leased, by moving the switch in any direc-
tion.
The tilt/sliding sunroof is made out of glass.
In the event of an accident, the glass may
shatter. This may result in an opening in the
roof.
In a vehicle rollover, occupants not wearing
their seat belts or not wearing them properly
may be thrown out of the opening. Such an
opening also presents a potential for injury
for occupants wearing their seat belts prop-
erly as entire body parts or portions of them
may protrude from the passenger compart-
ment.
When leaving the vehicle, always remove the
SmartKey or SmartKey with KEYLESS-GO*
from the starter switch, take it with you, and
lock your vehicle. Do not leave children un-
attended in the vehicle, or with access to an
unlocked vehicle. A child’s unsupervised
access to a vehicle could result in an
accident and/or serious personal injury.!To avoid damaging the seals, do not trans-
port any objects with sharp edges which can
stick out of the tilt/sliding sunroof.
Do not open the tilt/sliding sunroof if there is
snow or ice on the roof, as this could result in
malfunctions.
!Please keep in mind that weather conditions
can sometimes change rapidly. Make sure to
close the tilt/sliding sunroof when leaving the
vehicle. If water enters the vehicle interior,
vehicle electronics could be damaged which is
not covered by the Mercedes-Benz Limited
Warranty.
iWhen the tilt/sliding sunroof is open, reso-
nance noises may result in addition to the usual
wind noises. They are caused by minimal pres-
sure changes in the passenger compartment. To
reduce or eliminate these noises, change the po-
sition of the tilt/sliding sunroof or open a side
window slightly.
iYou can also open or close the tilt/sliding
sunroof using the SmartKey or the
KEYLESS-GO* function, see “Summer opening
feature” (
page 237) and see “Convenience
closing feature” (
page 238).

341 Operation
Engine compartment
Engine compartment
Hood
Opening
Warning!G
Do not pull the release lever while the vehi-
cle is in motion. Otherwise the hood could
be forced open by passing air flow.
This could cause the hood to come loose
and injure you and/or others.
Warning!G
If you see flames or smoke coming from the
engine compartment, or if the coolant tem-
perature display indicates that the engine is
overheated, do not open the hood. Move
away from vehicle and do not open the hood
until the engine has cooled. If necessary,
call the fire department.
Warning!G
You could be injured when the hood is open
– even when the engine is turned off.
Parts of the engine can become very hot. To
prevent burns, let the engine cool off com-
pletely before touching any components on
the vehicle. Comply with all relevant safety
precautions.
Warning!G
To help prevent personal injury, stay clear of
moving parts when the hood is open and the
engine is running.
The radiator fan may continue to run for
approximately 30 seconds or may even
restart after the engine has been turned off.
Stay clear of fan blades.
Warning!G
Vehicles with gasoline engine:
The engine is equipped with a transistorized
ignition system. Because of the high voltage
it is dangerous to touch any components
(ignition coils, spark plug sockets, diagnos-
tic socket) of the ignition system

with the engine running

while starting the engine

if ignition is “on” and the engine is
turned manually