MERCEDES-BENZ ML430 1997 Complete Repair Manual

AR88.70-P-9040GI
Remove/install outside rearview mirror paneling
27.2.01

MODEL
163.113 /154 /174 #A as of 289565,

163.113 /154 /174 #X as of 754620,

163.128 /157 /175

P88.70-2107-11

1
Mirror glass

2
Outside rearview mirror paneling

Arrows Retaining lugs


Remove/install

1
Adjust mirror glass (1) toward inside.

2
Loosen retaining lugs (arrows) in housing.

Long wedge

*115589035900

3
Remove outside rearview mirror paneling (2)

toward outside.

4
Disconnect connector from turn signal lamp.

5
Install in the reverse order

Long wedge

115 589 03 59 00

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.70-P-9040GH
Removing and installing outside rearview mirror cover
12.2.97

MODEL
163.113 /136 /154 /172 /174 up to 31.8.01

P88.70-0255-06

1
Frame

2
Mirror housing paneling

3
Catches in mirror housing

4
Outer catch

5
Bolt

6
Clips

Operation no. of operation texts or standard texts and flat rates
Range

Op. no.
Operation text

P
883424
REPLACING HOUSING FOR LEFT OUTSIDE REARVIEW MIRROR

P
883425
CONVERTING HOUSING FOR LEFT OUTSIDE REARVIEW MIRROR (MIRROR REMOVED)

P
883427
REPLACING HOUSING FOR RIGHT OUTSIDE REARVIEW MIRROR

P
883428
CONVERTING HOUSING FOR RIGHT OUTSIDE REARVIEW MIRROR (MIRROR REMOVED)

P
883430
REPLACING HOUSINGS FOR BOTH OUTSIDE REARVIEW MIRRORS


Remove/install

1
Remove mirror glass

AR88.70-P-9020GH

2
Release catch in mirror housing (3)

Press mirror housing out of frame (1) with

slight pressure

3
Release paneling for mirror housing (2) from

frame (1)

Outer catch (4) only accessible if mirror

housing is pivoted toward door

4
Remove mirror housing paneling (2)

5
Unscrew screw (5) from frame (1)

Torx bit set

*000589011000

6
Unclip frame (1) from mirror actuator motor

Pivot mirror housing back to initial

position. Unclip clips (6) from actuator motor.

6
Remove frame (1)

7
Install in the reverse order


Torx bit set

000 589 01 10 00

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR88.70-P-9020GI
Remove/install mirror glass
24.4.01

MODEL
163.113 /154 /174 #A as of 289565,

163.113 /154 /174 #X as of 754620,

163.128 /157 /175

P88.70-2126-11

1
Locking mechanism

2
Mirror glass

3
Housing


Removing and installing

1
Remove outside rearview mirror covering

AR88.70-P-9040GI

2
Open locking mechanism (1)

3
Separate mirror glass (2) from housing (3)

Separate carefully to avoid braking

retaining clips.


Installation:
Ensure that retaining clips

catch properly.

4
Disconnect electrical connectors from mirror

heater

3 electrical connectors.

5
Install in the reverse order

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF54.30-P-4104A
Outside temperature display, location/function
8.7.99

MODEL
129

MODEL
140 as of 1.6.96

MODEL
170

MODEL
163, 202 with CODE (240a) Outside temperature display

MODEL
202 as of 1.8.96

MODEL
168

MODEL
208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

To display the temperature, the
outside temperature indicator

A1p4
requires:

D
the outside temperature

D
the speed signal

D
the engine running time

and
D
the coolant temperature (model 129, and model 140 as of
1.6.96, model 170, model 202 as of 08/96 and model 163,

model 168, model 210)

The outside temperature is determined by the outside temperature

indicator temperature sensor B14. The temperature sensor is

installed at the front left of the vehicle under the bumper and

connected to the instrument cluster A1 via the 21 or 25-pin

connector, coding part A terminal 1 and 2.

The speed signal, engine running time and engine temperature are

determined internally by the instrument cluster A1.

Since the outside temperature display depends on the speed, engine

running time and coolant temperature, high temperatures (influenced

by the heat generated by the engine, for example) are not displayed

when the vehicle is stationary or moving slowly.
Function, model 202 until 08/95

When the ignition is switched on and off and at speeds below approx.

20 km/h, the last temperature measured is stored and displayed.

If the measured outside temperature drops below the stored value,

the current measured temperature is displayed.

If the outside temperature rises above the stored value, the current

measured outside temperature is displayed only after the following

delays:

D
When the engine is not running, the current outside

temperature is only displayed after 6 times the engine running

time. For example, if the preceding running time was 5 minutes,

the current temperature is not displayed until after 30 minutes.
The maximum delay, however, is 1 hour.

Up to 09.94

D
At vehicle speeds between 20-60 km/h, outside temperatures

are displayed after a delay of approx. 5 min.

D
At vehicle speeds over 60 km/h, outside temperatures are

displayed after a delay of approx. 2 minutes.

As of 09.94

D
At vehicle speeds between 20-45 km/h, outside temperatures

are displayed after a delay of approx. 3 min.

D
At vehicle speeds over 45 km/h, outside temperatures are

displayed after a delay of approx. 1.5 min.

Function

Model 129, model 140 as of 1.6.96, model 170, model 202 as of

08/96, model 163, model 168, model 208 and model 210

D
When the ignition is turned on or off

and with an engine temperature < 60°C

the current temperature is always stored and displayed.

D
When the ignition is turned off

and with an engine temperature < 60°C

the temperature last measured is stored and displayed.

D
When the ignition is turned on

and when an engine temperature < 60(C

The stored temperature is displayed.
If the measured outside temperature drops below the stored value,

the current measured temperature is displayed.

If the outside temperature rises above the stored value, the current

measured outside temperature is displayed only after the following

delays:

D
When the engine is not running, the current outside

temperature is only displayed after 6 times the engine running

time. For example, if the preceding running time was 5 minutes,

the current temperature is not displayed until after 30 minutes.
The maximum delay, however, is 1 hour.

D
At vehicle speeds between 20-45 km/h, outside temperatures

are displayed after a delay of approx. 3 minutes.

D
At vehicle speeds above 45 km/h, outside temperatures are

displayed after a delay of approx. 1.5 minutes.

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR77.20-P-0001GH
Removing and installing switch for pop-up/sliding roof
29.4.97

MODEL
163 with CODE (414a) Electric glass pop-up/sliding roof

P77.20-0449-11

1
Overhead control panel

2
Screws

S13/2
Sliding/pop-up roof switch

X18/2
Interior/roof connector

Operation no. of operation texts or of standard texts and flat rates
Division
Operation

no.
Operation text

P
772650
REPLACING CONTROL SWITCH FOR SLIDING ROOF DRIVE

P
825602
REMOVING AND INSTALLING FRONT INTERIOR LAMP (1), REPLACING ACCORDING TO CONDITION


Removal, installation

1
Remove overhead control panel (1)

AR82.20-P-1100GH

2
Remove sliding/pop-up roof switch (S13/2)

from overhead control panel control module (1)

Unscrew screws (2) from overhead

control panel (1)

3
Disconnect connector (X18/2)

4
Install in opposite order

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR82.20-P-1100GH
Remove/install front overhead control panel
27.5.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P68.00-0650-06

1
Garage door opener flap

2
Overhead control panel

3
Cover

4
Glass covers

5
Bolts

6
Retaining clip

7
Clips (black)

N41
Trip computer control module

S13/2
SR switch

X18/2
Interior/roof connector


Remove/install

1
Remove garage door opener flap (1) from

overhead control panel (2)

2
Unclip cover (3) on the sliding/tilting roof

switch (S13/2)
4 clips.

3
Unclip glass covers (4) from interior lights

4
Unscrew screws (5) below garage door

opener flap (1) and glass covers (4)

5
Unclip clips (black) (7) next to the light

switches


Installation:
Counterhold mounting plate
with puller hooks inside of headliner.

Hooked extraction tool

*140589023300

6
Press both retaining clips (6) to rear and

simultaneously press overhead control panel

(2) to front


Position narrow plastic wedge or

screwdriver in front of retaining lugs.

7
Remove overhead control panel (2) downward

8
Remove sliding/tilting roof switch (S13/2)

AR77.20-P-0001GH
9.1
Remove trip computer control module (TRIP)

(N41)

With code 245, trip computer, only.

AR54.50-P-0001GH

10
Detach interior/roof connector (X18/2) from

overhead control panel (2)

11
Remove overhead control panel (2)

12
Install in the reverse order
Hooked extraction tool

140 589 02 33 00

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR54.65-P-0002GH
Remove/install Parktronic system (PTS) sensors in rear bumper
19.4.01

MODEL
163.113 /128 /154 /157 /174 /175 with CODE (220a) Parktronic System (PTS)

P54.65-2412-06

1
Plug connection

2
Parktronic system sensor

3
Retaining clamps


Remove/install

1
Remove rear bumper

with styling package, code U49.

AR88.20-P-2200GJ

As of 01.09.01.

AR88.20-P-2200GK

2
Put down bumper safely in a suitable place

Do not damage paintwork.

3
Disconnect connector (1) from Parktronic

system sensor(2)

4
Remove Parktronic system sensor (2) from

the bumper

Bo not brake off the retaining clamps (3).

Release tool

*168589023100

5
Install in the reverse order

Release tool

168 589 02 31 00

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR67.10-P-1000-07P
Prepare glue cartridge

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1015-20A
Betapower II (2-component electric cartridge gun)
DOW Automotive

(Deutschland) GmbH

Am Güterbahnhof

D-35683 Dillenburg

Tel.: +49 (0)

39484/8714-0

995.182

Auxiliary repair materials

Number

Designation
Order number

BR00.45-Z-1036-02A
2-component repair kit for glazing bonded windows
220 670 00 93

BR00.45-Z-1055-02A
2-component glue kit
168 670 00 93

P67.10-2034-01

1
Remove both cartridges from repair kit


Always process cartridges together.

2
Remove retainer (1) from cartridges.

3
Screw on application nozzle.

4
Insert cartridges into Betagun 2-component electric cartridge gun

The 2-component glue set includes plastic and glass primer, the 2-component repair set for

glazing bonded windows includes only glass primer.

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

BT27.50-P-0010-01A
Piston B2 changed
Transmission 722.6 phased in
k

TRANSMISSION
722.6## ## as of 0552036 as of 1.8.97

P27.60-2009-02

14d
Sealing ring

27
Pistons

To improve the piston guide and avoid the piston jamming the position of the sealing

ring (14d) on the piston (27) was changed.

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR03.10-P-7311-01V
Measure end clearance of piston rings

Modification notes
12.6.02

Value in line 1001 for Engine 113.967 modified from

0.012...0.060 to 0.033...0.07 and from 0010...0.030 to

0.01...0.04
Value in BE03.10-P-1001-05B for Engine

113.967 modified

*BE03.10-P-1001-05B

Test values for piston rings

Number

Designation
Engine 112.910/

911/912
Engine 112.920/

921/922/923/940/
941/942/943/944/
945/946/947/948/

960,

113.940/941/942/

943
Engine 113.944/

980/981/982/984

BE03.10-P-1001-05B
Vertical clearance of

piston ring
Groove 1
mm
0,012...0,0600,012...0,0600,012...0,060

Groove 2
mm
0,010...0,0300,010...0,0300,010...0,030

Test values for piston rings

Number

Designation
Engine 113.960/

961/962/963/965/

968
Engine

113.967

BE03.10-P-1001-05B
Vertical clearance of

piston ring
Groove 1
mm
0,012...0,0600,033...0,070

Groove 2
mm
0,010...0,030
0,01...0,04

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

WH58.30-Z-1008-12A
Feeler gage
Stiefelmayer

D-73734 Esslingen
59

P03.10-2034-01

1
Use the
feeler gage to measure end clearance of compression rings between

compression ring and mounting groove in the piston; replace compression rings or piston, if

necessary.

The end clearance of the oil scraper ring cannot be checked because of its three-part

design. If the compression rings are replaced, the oil scraper ring must also be replaced.

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1