key battery MERCEDES-BENZ ML430 1997 Complete Repair Manual

check to ensure system is functioning properly. See SYSTEM OPERATION CHECK .
Removal & Installation (SLK 230)
1. Before proceeding, see SERVICE PRECAUTIONS . Disable air bag system. See DISABLING &
ACTIVATING AIR BAG SYSTEM . Remove ignition key. Remove top section of instrument panel.
Fold vapor barrier toward front to reveal 2 screws. Disconnect passenger-side air bag module connector.
Remove 4 screws and passenger-side air bag module.
2. To install air bag module, reverse removal procedure. Activate air bag system. Perform system operation
check to ensure system is functioning properly. See SYSTEM OPERATION CHECK
.
SYSTEM OPERATION CHECK
SRS warning light indicates air bag and Emergency Tensioning Retractor (ETR) system readiness. Turn
ignition on. SRS warning light will light, and then go out after approximately 4 seconds indicating system is
functioning properly. If SRS warning light does not light, lights up while driving or lights all the time, there is a
system fault. Repair malfunctioning system. See DIAGNOSIS & TESTING
.
SERVICE PRECAUTIONS
Observe following precautions when working with air bag systems:
When working around steering column components and before any repairs are performed, disable air bag
system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
Before straightening any damage to body, or before performing electrical arc-welding, disable air bag
system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
Always wear safety glasses and gloves when handling a deployed air bag module. Air bag module may
contain sodium hydroxide deposits which are irritating to the skin.
DO NOT repair any portion of SRS wiring harness.
Always handle air bag module with trim cover away from your body. Always place air bag module on
workbench with trim cover up, away from loose objects.
DO NOT expose any SRS component to temperatures in excess of 212°F (100°C).
DO NOT expose any SRS component to cleaning agents such as solvents, gasoline, lye, etc.
DO NOT connect Hand-Held Tester (6511 0001 99) to Data Link Connector (DLC) with ignition on.
Damage to HHT may result.
DO NOT connect HHT (6511 0001 99) to vehicle if a battery charger is connected to vehicle battery.
Damage to HHT may result.
DISABLING & ACTIVATING AIR BAG SYSTEM DISABLING SYSTEM
Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS
. Turn ignition off.
Disconnect and shield negative battery cable. Remove passenger foot mat. Remove passenger footrest.
Disconnect SRS system connector (X29/9) located at passenger footwell area. See Fig. 5
. System is now
disabled.

1998 Mercedes-Benz ML320
AIR BAG RESTRAINT SYSTEM 1998 AIR BAG RESTRAINT SYSTEMS Mercedes-Benz
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If any part of SRS wiring harness is damaged, DO NOT repair wiring harness, replace complete wiring harness.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
(1)
DIAGNOSIS & TESTING
Before proceeding, see SERVICE PRECAUTIONS
. The control module is capable of diagnosing airbag
system components and ETR components. If a fault is detected by the control module or system is
malfunctioning, SRS warning light will do one or more of the following:
SRS warning light goes out after 2 minutes. System fault is noted, however occupant protection is not
affected. See RETRIEVING FAULT CODES
.
SRS warning light illuminates continuously. System is faulty which may result in a non deployment or
false deployment. See RETRIEVING FAULT CODES
.
SRS warning light blinks continuously. Control module has been replaced without setting control module
parameters.
RETRIEVING FAULT CODES
1. Check vehicle fuses. Replace any blown fuses as necessary. Ensure vehicle battery voltage is 11 volts or
more. Ensure SRS warning light functions. Turn ignition off. Connect Hand-Held Tester (HHT) (965 589
00 01) to Data Link Connector (DLC).
2. DLC is located in right rear corner of engine compartment. It may be necessary to use Adapter (965 589
00 40 or 965 589 00 50) to connect HHT to DLC. After HHT displays module number and version, press
return key to start diagnosis. Using HHT, follow HHT prompts to retrieve SRS fault codes.
3. HHT will display a 3 digit fault code, and may display additional graphic information. This additional
graphic information will help in diagnosis of fault code. See Fig. 6
. During diagnosis HHT will display 4
different graphic displays informing technician if a test passes or fails, or if seat belt buckle is latched or
not latched. See Fig. 6
.
4. These
graphic displays are displayed as applicable by HHT during testing. See FAULT CODES table.
ApplicationFt. Lbs. (N.m)
Steering Wheel Hub Bolt52-66 (70-90)
INCH Lbs. (N.m)
Driver Air Bag Module Bolts (Torx)44-62 (5-7)
(1)Torque specifications are not available for clockspring assembly, control module or passenger-side
air bag module.
NOTE: After component replacement, perform a system operation check to ensure
proper system operation. See SYSTEM OPERATION CHECK
.
NOTE: Fault codes may only be retrieved using Hand-Held Tester (965 589 00 01) and
Adapter (965 589 00 40 or 965 589 00 50).

1998 Mercedes-Benz ML320
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35 Antitheft alarm system
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and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Antitheft alarm system
The indicator lamp is located in the center console.
The antitheft alarm is automatically armed or disarmed
with the remote control by locking or unlocking the
vehicle.
The antitheft alarm is armed within approximately
15 seconds after locking the vehicle with the remote
control.
A blinking lamp in the center console indicates that the
alarm is armed.
Notes:
Use of the key in the front door locks does not arm or
disarm the antitheft alarm system.
The alarm sounds when unlocking the driver’s door
with the mechanical key. Cancel alarm by turning key in
steering lock to position 1, or with the remote control by
pressing buttonŒ.
If the vehicle battery voltage falls below 10 volts, the
alarm is automatically canceled and the antitheft alarm
system is disarmed. When the voltage is above this
value again, the antitheft alarm system is armed again.Operation:
Once the alarm system has been armed, the turn signal
lamps will flash rapidly (approximately 3 minutes) and
the horn will sound intermittently (approximately
30 seconds) when someone:
•opens a door,
•opens the liftgate,
•opens the hood,
•breaks a window,
•attempts to raise the vehicle.
The alarm will stay on even if the activating element (a
door, for example) is immediately closed.
If the alarm stays on for more than 20 seconds, an
emergency call is initiated automatically. See Tele Aid
on page 148.
Note:
The alarm system will cycle three times when triggered.
The interior lights are automatically switched on when
the alarm comes on and go out when canceling the
alarm.

88 Flexible service system
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Important!
The FSS indicator is not an engine oil level indicator.
See page 89 for engine oil level indicator.
Notes:
When disconnecting vehicle battery for one or more
days at a time, such days will not be counted. Any such
days not counted by the FSS can be added by your
Mercedes-Benz Light Truck Center.
The interval between services is determined by the type
of driving for which the vehicle is used. For example,
driving at extreme speeds, and cold starts combined
with short distance driving in which the engine does not
reach normal operating temperature, reduce the interval
between services.
Following a completed A or B service the Mercedes-
Benz Light Truck Center sets the counter mileage to
10 000 miles (Canada: 15 000 km) and 365 days.
The counter can also be set by any individual. To do so:
1. Turn the key in steering lock to position 2.
2. Immediately press button (1) twice within one
second.3. The present status for days or distance is displayed.
Within 10 seconds turn key in steering lock to
position 0.
4. Press and hold button (1), while turning key in
steering lock to position 2 again. The present status
for days or distance is displayed once more.
Continue to hold button (1).
After approximately 10 seconds a signal sounds, and
the display shows 10 000 miles (Canada: 15 000 km)
for approximately 10 seconds.
5. Release button (1).
If the FSS counter was inadvertently reset, have it
corrected at a Mercedes-Benz Light Truck Center.
Notes:
The FSS allows for distances between 10 000 miles
(Canada: 15 000 km) and 20 000 miles (Canada:
30 000 km), or from 365 to 730 days between services.
However you choose to set your reference numbers, the
scheduled services as posted in the Service Booklet
must be followed to properly care for your vehicle.

148 Tele Aid
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data Instruments
and controlsOperationDrivingInstrument
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Tele Aid
Important!
The initial activation of the Tele Aid system may only be
performed by completing the subscriber agreement and
placing an acquaintance call using the “SOS” button.
Failure to complete either of these steps will result in a
system that is not activated. If the system is not
activated the indicator lamp in the “SOS” button stays
on after turning electronic key in starter switch to
position 2 and the message “TELE AID – NOT
ACTIVATED” will be shown in the MCS display for
approx. 10 seconds.
If you have any questions regarding activation, please
call the Response Center at 1-800-756-9018 (in the USA)
or 1-888-923-8367 (in Canada).
(Telematic Alarm Identification on Demand)
The Tele Aid system consists of three types of response;
automatic and manual emergency, roadside assistance
and information.The Tele Aid system is operational providing that the
vehicle’s battery is charged, properly connected, not
damaged and cellular and GPS coverage is available.
The speaker volume of a Tele Aid call can be adjusted
using the volume control on the MCS unit. To activate,
press the “SOS” button, the Roadside Assistance
button• or the Information button¡, depending
on the type of response required.
Shortly after the completion of your Acquaintance Call,
you will receive a user ID and password via first call
mail. By visiting www.mbusa.com and selecting
“Tele Aid” (USA only), you will have access to account
information, remote door unlock, Info Services
* profile
and more.
* OptionalSystem self-check
Initially, after turning the key in steering lock to
position 2, malfunctions are detected and indicated (the
indicator lamps in the “SOS” button, the Roadside
Assistance button• and Information button¡
stay on longer than 10 seconds or do not come on). The
message “TELE AID – PLEASE VISIT WORKSHOP”
appears in the MCS display.

163 Steering lock
Te ch n ica l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Caution!
To prevent accelerated battery discharge and a possible
dead battery, always remove the key from the steering
lock. Do not leave the key in steering lock position 0.
Notes:
A warning sounds when the driver’s door is opened
while the key is in steering lock position 1 or 0.
With the engine at idle speed, the charging rate of the
alternator (output) is limited.It is therefore recommended that you turn off
unnecessary electrical consumers while driving in stop-
and-go traffic. This precaution helps to avoid draining of
the battery.
Unnecessary strain on the battery and charging system
may be minimized by turning off the following power
consumers, for example: Heated seats, rear window
defroster.

252 Battery
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Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
key is in steering lock position 0. The battery must
always be securely installed when the vehicle is in
operation. During removal and installation always
protect the disconnected battery positive (+) terminal
with the cover attached to the battery.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged.Note:
After reconnecting the battery also set the clock in
instrument cluster (see page 80), set date in trip
computer (see page 83), resynchronize the sliding / pop-
up roof (see page 272), the Skyview Top (see page 273)
and the electronic stability program (ESP) (see
page 206).
Battery recycling
Batteries contain material that can harm the
environment with improper disposal.
Large 12 Volt storage batteries contain lead.
Recycling of batteries is the preferred method of
disposal.
Many states require sellers of batteries to accept old
batteries for recycling.

270 Remote control
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data Instruments
and controlsOperation DrivingInstrument
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Remote control battery replacement
Changing batteries
Unfold master key from holder by pressing key release
button. Pull off battery cover (1).
Change batteries, inserting new ones with (+) side
facing up.
Press battery cover onto housing until locked in place.Notes:
To assure proper operation of the remote control, push
each button. Repeat battery installation, if remote
control does not function correctly.
If the remote control does not function correctly after
repeating battery installation, the system may have to be
resynchronized, see below.

271 Remote control
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data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Synchronizing remote control
If the remote control does not function correctly and the
batteries are in order, the system may have to be
resynchronized.
Turn key in steering lock to position 2, then to
position 0 and remove.
Within 10 seconds, push and hold button‹ while
pushing buttonΠfive times.
Release the button, and press‹, Œ orŠ once.
Check all functions. The remote control should once
again be operational.
Note:
If it is not possible to resynchronize the remote control,
have the system checked at your authorized Mercedes-
Benz Light Truck Center.Important!
Batteries contain materials that can harm the
environment if disposed of improperly. Recycling of
batteries is the preferred method of disposal. For
disposal, please follow manufacturer’s recommendation
on battery package.
Replacement Battery:
Lithium, type CR 2025 or equivalent.

308 Index
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data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex
Remote control ................................................................. 24
Battery replacement .................................................270
Changing batteries ...................................................270
Operation ..................................................................... 26
Synchronizing remote control ................................ 271
Removable cargo floor plates ....................................... 129
Replacement keys ............................................................ 25
Replacing bulbs ..............................................................260
Replacing wiper blade insert .......................................275
Reporting safety defects ................................................. 16
Reserve key ................................................................ 24, 25
Roadside assistance ......................................................... 10
Roadside assistance call
See Tele Aid ............................................................... 148
Roof rack ......................................................................... 276
SSafety guidelines for the seat belt, emergency
tensioning retractor and airbag ................................ 63
Screwdriver .....................................................................237
Seat belt warning lamp .................................................223
Seat belts ........................................................................... 46
Fastening ...................................................................... 48
Seat belt nonusage warning system ........................ 47Unfastening .................................................................. 50
Warning lamp ........................................................... 223
Seat belts and integrated restraint system .................. 46
Seat bench ....................................................................... 120
Seats, folding (Third row seats) ................................... 126
Seats, front ........................................................................37
Heated seats .................................................................44
Manual seats ................................................................39
Power seats .................................................................. 40
Service indicator
See Flexible service system (FSS) ............................ 87
Side marker lamp .......................................................... 264
Skyview Top ....................................................................109
Emergency operation .............................................. 273
Sliding/pop-up roof ........................................................107
Emergency operation .............................................. 272
Express opening ........................................................108
Synchronizing .......................................................... 272
Snow chains ....................................................................179
SOS-call
See Tele Aid ...............................................................148
Space-saver tire
Air pump ................................................................... 239
Spare parts service ....................................................... 284
Spare wheel ................................................................... 242
Space-saver tire ........................................................ 243