steering MERCEDES-BENZ SPRINTER 2005 Service Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2005, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2005Pages: 1232, PDF Size: 39.23 MB
Page 1159 of 1232
DISTRIBUTION - FRONT
TABLE OF CONTENTS
page page
AIR FILTER
REMOVAL.............................31
INSTALLATION.........................31
AIR OUTLETS
REMOVAL.............................31
INSTALLATION.........................32
BLOWER MOTOR
REMOVAL.............................32
INSTALLATION.........................33
DEFROSTER DUCTS
REMOVAL.............................33
INSTALLATION.........................33FLOOR DISTRIBUTION DUCTS
REMOVAL.............................33
INSTALLATION.........................34
HVAC HOUSING
REMOVAL.............................34
DISASSEMBLY.........................36
ASSEMBLY............................36
INSTALLATION.........................36
INSTRUMENT PANEL DUCTS
REMOVAL.............................37
INSTALLATION.........................38
AIR FILTER
REMOVAL
(1) Remove the insulation blanket from the venti-
lation housing in the engine compartment (Fig. 1).
(2) Open the locking clips at the front and rear of
the ventilation housing.
(3) Slide the ventilation housing cover in the direc-
tion of the arrow shown.
(4) Remove the air filter.
INSTALLATION
(1) Install the air filter into the ventilation hous-
ing.
(2) Install the ventilation housing cover
(3) Close the locking clips at the front and rear of
the ventilation housing.
NOTE: The locking tabs should retain the ventila-
tion housing cover securely.
(4) Install the insulation blanket onto the ventila-
tion housing.
AIR OUTLETS
REMOVAL
WARNING: DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, DRIVER
AIRBAG, PASSENGER AIRBAG, SEAT BELT TEN-
SIONER, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE SYSTEM
CAPACITOR TO DISCHARGE BEFORE PERFORM-
ING FURTHER DIAGNOSIS OR SERVICE. THIS IS
THE ONLY SURE WAY TO DISABLE THE SUPPLE-
MENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
Fig. 1 Air Filter Element
1 - VENTILATION HOUSING INSULATION BLANKET
2 - LOCKING CLIP (2)
3 - AIR FILTER
VADISTRIBUTION - FRONT 24 - 31
Page 1162 of 1232
(4) Remove floor distribution ducts from the center
floor distribution duct.
(5) Remove the shift mechanism (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC -
NAG1/SHIFT MECHANISM - REMOVAL).
(6) Remove center floor distribution duct from the
heater housing.
INSTALLATION
(1) Install the center floor distribution duct onto
the heater housing.
(2) Install the shift mechanism (Refer to 21 -
TRANSMISSION/TRANSAXLE/AUTOMATIC -
NAG1/SHIFT MECHANISM - INSTALLATION).
(3) Install the left and right floor distribution
ducts onto the center floor distribution duct.
(4) Install the left and right floor distribution duct
retaining screws to the instrument panel support.
Tighten the screws to 2 N´m (17 in. lbs.).
(5) Install the defroster ducts (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/DE-
FROSTER DUCTS - INSTALLATION).
(6) Install the instrument panel (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - INSTALLATION).
HVAC HOUSING
REMOVAL
The heater housing assembly must be removed
from the vehicle and the two halves of the housing
separated for service access of the heater core, evap-
orator and each of the various mode doors.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN PLUMBING BEFORE PERFORMING THE
FOLLOWING OPERATION. (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - WARNING) (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
CAUTION)
(1) Recover the refrigerant from the refrigerant
system. (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - STANDARD PROCEDURE -
REFRIGERANT RECOVERY)
(2) Partially drain the engine cooling system
(Refer to 7 - COOLING/ENGINE/COOLANT - STAN-
DARD PROCEDURE).
(3) Disconnect and isolate the battery negative
cable.
(4) Remove the air cleaner housing (Refer to 9 -
ENGINE/AIR INTAKE SYSTEM/AIR CLEANER
HOUSING - REMOVAL).
(5) Remove the windshield washer reservoir (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WASHER
RESERVOIR - REMOVAL).
(6) Remove the air filter from the ventilation hous-
ing (Refer to 24 - HEATING & AIR CONDITION-
ING/DISTRIBUTION/AIR FILTER - REMOVAL).
(7) Disconnect the wire harness and vacuum con-
nectors from the recirculation door actuator (Refer to
24 - HEATING & AIR CONDITIONING/CONTROLS/
RECIRCULATION DOOR ACTUATOR - REMOVAL).
(8) Disconnect the wire harness connector from the
blower motor resistor block (Refer to 24 - HEATING
& AIR CONDITIONING/CONTROLS/BLOWER
MOTOR RESISTOR BLOCK - REMOVAL).
Fig. 6 Floor Distribution Duct, RH Shown, LH
Typical
1 - HEATER HOUSING
2 - SCREW (1)
3 - RH FLOOR DUCT
4 - CENTER FLOOR DUCT
24 - 34 DISTRIBUTION - FRONTVA
FLOOR DISTRIBUTION DUCTS (Continued)
Page 1183 of 1232
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING) and (Refer to 24 - HEATING & AIR CON-
DITIONING/PLUMBING - CAUTION).
(1) Remove the heater housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - REMOVAL).
(2) Disassemble the heater housing to access the
evaporator (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION/HVAC HOUSING - DIS-
ASSEMBLY).
(3) Lift the evaporator out of the lower half of the
heater housing (Fig. 5).
INSTALLATION
(1) Install the evaporator coil into the bottom half
of the heater housing.
(2) Assemble the heater housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY).
(3) Install the heater housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - INSTALLATION).
NOTE: If the evaporator is being replaced, add 60
milliliters (2 fluid ounces) of refrigerant oil to the
refrigerant system.
A/C EXPANSION VALVE
DESCRIPTION
The ªHº valve type thermal expansion valve (TXV)
is mounted in the engine compartment between the
liquid and suction lines and the evaporator.
The expansion valve is a factory calibrated unit
and cannot be adjusted or repaired. If faulty or dam-
aged, the expansion valve must be replaced.
OPERATION
High-pressure, high temperature liquid refrigerant
from the liquid line passes through the expansion
valve orifice, converting it into a low-pressure, low-
temperature mixture of liquid and gas before it
enters the evaporator coil. A thermal sensor in the
expansion valve monitors the temperature of the
refrigerant leaving the evaporator coil through the
suction line, and adjusts the orifice size at the liquid
line to let the proper amount of refrigerant into the
evaporator to meet the vehicle cooling requirements.
Controlling the refrigerant flow through the evapora-
Fig. 5 Heater Housing
1 - SCREW (12)
2 - HEATER HOUSING COVER
3 - EVAPORATOR
4 - EVAPORATOR O-RING SEAL (2)
4 - EVAPORATOR GASKET
6 - VENTILATION HOUSING GASKET
7 - HEATER HOUSING
8 - WIRING HARNESS
9 - BOLT (3)
10 - HEATER CORE
11 - HEATER CORE TUBE ASSEMBLY
12 - HEATER CORE TUBE GASKET
13 - HEATER CORE TUBE O-RING SEAL (2)
VAPLUMBING 24 - 55
A/C EVAPORATOR (Continued)
Page 1186 of 1232
blower motor speed controls the volume of air flowing
through the heater housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
WARNING: REVIEW THE WARNINGS AND CAU-
TIONS IN THE FRONT OF THIS SECTION BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING) and (Refer to 24 - HEATING & AIR CON-
DITIONING/PLUMBING - CAUTION).
(1) Remove the heater housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - REMOVAL).
(2) Disassemble the heater housing to access the
heater core (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION/HVAC HOUSING - DIS-
ASSEMBLY).
(3) Lift the heater core out of the lower half of the
heater housing (Fig. 8).
(4) If necessary, remove the three heater core tube
retaining bolts and the heater core tube assembly
from the heater core.
(5) Remove the heater core tube seals and discard
as required.
INSTALLATION
(1) If the heater core tube assembly was removed
from the heater core, lubricate two new rubber o-ring
seals with clean engine coolant and install them onto
the heater core fitting.
(2) If required, connect the heater core tube
assembly to the heater core and install the three
retaining bolts. Tighten the bolts to 5 N´m (45 in.
lbs.).
(3) Install the heater core into the bottom half of
the heater housing.(4) Assemble the heater housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY).
(5) Install the heater housing (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - INSTALLATION).
LIQUID LINE
REMOVAL
The front air conditioner liquid line is serviced in
two sections. The front section connects between the
condenser and the receiver/drier and includes the
high side service port and the A/C pressure sensor on
the fitting for the receiver/drier. The rear section con-
nects between the receiver/drier and the expansion
valve.
Fig. 8 Heater Housing
1 - SCREW (12)
2 - HEATER HOUSING COVER
3 - EVAPORATOR
4 - EVAPORATOR O-RING SEAL (2)
4 - EVAPORATOR GASKET
6 - VENTILATION HOUSING GASKET
7 - HEATER HOUSING
8 - WIRING HARNESS
9 - BOLT (3)
10 - HEATER CORE
11 - HEATER CORE TUBE ASSEMBLY
12 - HEATER CORE TUBE GASKET
13 - HEATER CORE TUBE O-RING SEAL (2)
24 - 58 PLUMBINGVA
HEATER CORE (Continued)
Page 1212 of 1232
BACKLITE - BULKHEAD TRIM PANEL -
INSTALLATION.......................23-81
BACKLITE - BULKHEAD TRIM PANEL -
REMOVAL..........................23-81
BACKUP LAMP BULB - INSTALLATION.....8L-6
BACKUP LAMP BULB - REMOVAL........8L-5
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-3
BALL JOINT - INSTALLATION, LOWER......2-6
BALL JOINT - REMOVAL, LOWER..........2-6
BAR - DESCRIPTION, STABILIZER.........2-9
BAR - INSTALLATION, STABILIZER.....2-15,2-9
BAR - OPERATION, STABILIZER...........2-9
BAR - REMOVAL, STABILIZER........2-15,2-9
BASE BRAKE, SPECIFICATIONS............5-6
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-74
BATTERY - DESCRIPTION...............8F-6
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY - OPERATION.................8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-14
BATTERY CABLES - INSTALLATION.......8F-16
BATTERY CABLES - OPERATION.........8F-14
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING.....8F-12
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY INSTALLATION, INSTALLATION
- AUXILIARY........................8F-13
BATTERY INSTALLATION, INSTALLATION
- UNDER HOOD......................8F-13
BATTERY REMOVAL, REMOVAL -
AUXILIARY..........................8F-13
BATTERY REMOVAL, REMOVAL - UNDER
HOOD..............................8F-12
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-6
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-11
BATTERY TRAY - DESCRIPTION.........8F-16
BATTERY TRAY - INSTALLATION.........8F-16
BATTERY TRAY - OPERATION...........8F-16
BATTERY TRAY - REMOVAL............8F-16
BEAM HEADLAMP BULB -
INSTALLATION, HIGH.................8L-17
BEAM HEADLAMP BULB -
INSTALLATION, LOW..................8L-19
BEAM HEADLAMP BULB - REMOVAL,
HIGH..............................8L-17
BEAM HEADLAMP BULB - REMOVAL,
LOW ..............................8L-18
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-17
BEAM INDICATOR - OPERATION, HIGH....8J-17
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, HUB...........2-5
BEARING - INSTALLATION, OUTPUT
SHAFT............................21-122
BEARING - REMOVAL, CENTER...........3-8
BEARING - REMOVAL, HUB..............2-4
BEARING - REMOVAL, OUTPUT SHAFT . . . 21-122
BEARINGS/SEALS - INSTALLATION, AXLE . . 3-17
BEARINGS/SEALS - INSTALLATION, AXLE
HUB................................3-20
BEARINGS/SEALS - REMOVAL, AXLE......3-17
BEARINGS/SEALS - REMOVAL, AXLE
HUB
................................3-20
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE
.....................7-5
BELT & RETRACTOR - INSTALLATION,
FRONT SEAT
........................8O-21
BELT & RETRACTOR - INSTALLATION,
REAR SEAT
.........................8O-29
BELT & RETRACTOR - REMOVAL, FRONT
SEAT
..............................8O-19BELT & RETRACTOR - REMOVAL, REAR
SEAT ..............................8O-27
BELT BUCKLE - INSTALLATION, FRONT
SEAT ..............................8O-23
BELT BUCKLE - REMOVAL, FRONT SEAT . . 8O-22
BELT SWITCH - DESCRIPTION, SEAT.....8O-31
BELT SWITCH - OPERATION, SEAT.......8O-31
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-31
BELT TENSIONER - OPERATION, SEAT....8O-32
BELT TENSIONERS - DESCRIPTION........7-5
BELT TENSIONERS - OPERATION..........7-5
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-34
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-33
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR OUTER.................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR OUTER.................23-87
BELTS - INSTALLATION, DRIVE............7-8
BELTS - REMOVAL, DRIVE...............7-8
BEZEL - INSTALLATION, ACCESSORY
SWITCH............................23-54
BEZEL - INSTALLATION, CLUSTER.......23-54
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-55
BEZEL - REMOVAL, ACCESSORY SWITCH . 23-54
BEZEL - REMOVAL, CLUSTER...........23-53
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-55
BLADE - DESCRIPTION, WIPER.........8R-15
BLADE - INSTALLATION, WIPER.........8R-16
BLADE - OPERATION, WIPER...........8R-15
BLADE - REMOVAL, WIPER............8R-16
BLEED PROCEDURE, STANDARD
PROCEDURE - POWER STEERING
PUMP FILL.........................19-14
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-4
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-17
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-16
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-16
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-17
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK #1 - DESCRIPTION, FUSE......8W-97-2
BLOCK #1 - INSTALLATION, FUSE.....8W-97-3
BLOCK #1 - OPERATION, FUSE.......8W-97-2
BLOCK #1 - REMOVAL, FUSE.........8W-97-3
BLOCK #2 - DESCRIPTION, FUSE......8W-97-3
BLOCK #2 - OPERATION, FUSE.......8W-97-3
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-14
BLOCK HEATER - REMOVAL, ENGINE......7-14
BLOCK JOURNALS - STANDARD
PROCEDURE, MEASURE CRANKSHAFT
....9-35
BLOWER MOTOR - INSTALLATION
. . 24-33,24-40
BLOWER MOTOR - REMOVAL
......24-32,24-39
BLOWER MOTOR RELAY - DESCRIPTION
. . 24-23
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING
.......................24-24
BLOWER MOTOR RELAY -
INSTALLATION
.......................24-24
BLOWER MOTOR RELAY - OPERATION
. . . 24-23
BLOWER MOTOR RELAY - REMOVAL
.....24-24
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION
.......................24-16
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING
.............24-16
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION
.......................24-17
BLOWER MOTOR RESISTOR BLOCK -
OPERATION
.........................24-16
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL
..........................24-16BLOWER MOTOR SWITCH -
DESCRIPTION..................24-17,24-22
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING..................24-17,24-23
BLOWER MOTOR SWITCH -
INSTALLATION.......................24-23
BLOWER MOTOR SWITCH - OPERATION . . 24-17,
24-22
BLOWER MOTOR SWITCH - REMOVAL . . . 24-17,
24-23
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-1
BODY & CABLE - REMOVAL, ANTENNA....8A-1
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BOLT INSPECTION - STANDARD
PROCEDURE, CYLINDER HEAD...........9-21
BOOST PRESSURE SENSOR -
DESCRIPTION.......................14-17
BOOST PRESSURE SENSOR -
DIAGNOSIS AND TESTING.............14-18
BOOST PRESSURE SENSOR -
INSTALLATION.......................14-18
BOOST PRESSURE SENSOR -
OPERATION.........................14-18
BOOST PRESSURE SENSOR - REMOVAL . . 14-18
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-19
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-16
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-19
BOOSTER - OPERATION, POWER BRAKE....5-19
BOOSTER - REMOVAL, POWER BRAKE....5-19
BORES - STANDARD PROCEDURE,
MEASURING CYLINDER................9-34
BOX - INSTALLATION, GLOVE...........23-56
BOX - REMOVAL, GLOVE..............23-56
B-PILLAR TRIM - INSTALLATION........23-69
B-PILLAR TRIM - REMOVAL............23-68
BRACKET - INSTALLATION, LICENSE
PLATE .............................23-47
BRACKET - INSTALLATION, PASSENGER
AIRBAG............................8O-27
BRACKET - INSTALLATION, REAR VIEW
MIRROR SUPPORT...................23-72
BRACKET - REMOVAL, LICENSE PLATE . . . 23-47
BRACKET - REMOVAL, PASSENGER
AIRBAG............................8O-27
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-27
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-3
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-19
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-19
BRAKE BOOSTER - OPERATION, POWER . . . 5-19
BRAKE BOOSTER - REMOVAL, POWER....5-19
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-25
BRAKE FLUID - DESCRIPTION............0-3
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-14
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-14
BRAKE FLUID, SPECIFICATIONS..........5-14
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-11
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-12
BRAKE LAMP SWITCH - INSTALLATION....8L-6
BRAKE LAMP SWITCH - REMOVAL.......8L-6
BRAKE, SPECIAL TOOLS - PARK.........5-23
BRAKE, SPECIFICATIONS - BASE..........5-6
BRAKE SWITCH - INSTALLATION, PARK . . . 8L-20
BRAKE SWITCH - REMOVAL, PARK
......8L-20
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE
........................5-2
BRAKE WEAR INDICATOR -
DESCRIPTION
.......................8J-12
BRAKE WEAR INDICATOR - OPERATION
. . . 8J-12
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION
.......................8J-11
2 INDEXVA
Description Group-Page Description Group-Page Description Group-Page
Page 1214 of 1232
CIRCUIT BREAKER - OPERATION......8W-97-2
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CLAMP PLATES - INSTALLATION,
SPRING..............................2-8
CLAMP PLATES - REMOVAL, SPRING......2-8
CLASSIFICATION - STANDARD
PROCEDURE, INJECTOR...............14-22
CLEARANCE LAMP BULB -
INSTALLATION........................8L-8
CLEARANCE LAMP BULB - REMOVAL.....8L-8
CLEARANCE LAMP UNIT -
INSTALLATION........................8L-9
CLEARANCE LAMP UNIT - REMOVAL......8L-8
CLOCK - DESCRIPTION................8J-13
CLOCK - OPERATION..................8J-14
CLOCKSPRING - DESCRIPTION.........8O-12
CLOCKSPRING - INSTALLATION.........8O-15
CLOCKSPRING - OPERATION...........8O-13
CLOCKSPRING - REMOVAL............8O-14
CLOCKSPRING CENTERING - STANDARD
PROCEDURE........................8O-13
CLOGGED INDICATOR - DESCRIPTION,
FUEL FILTER........................8J-15
CLOGGED INDICATOR - OPERATION,
FUEL FILTER........................8J-15
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-2
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT........................8J-7
CLUSTER - INSTALLATION, INSTRUMENT . . 8J-9
CLUSTER - INSTALLATION, TOP COVER . . . 23-62
CLUSTER - OPERATION, INSTRUMENT.....8J-5
CLUSTER - REMOVAL, INSTRUMENT......8J-7
CLUSTER - REMOVAL, TOP COVER......23-62
CLUSTER BEZEL - INSTALLATION........23-54
CLUSTER BEZEL - REMOVAL...........23-53
CLUTCH - ASSEMBLY, FREEWHEELING . . 21-107
CLUTCH - DESCRIPTION, A/C
COMPRESSOR........................24-8
CLUTCH - DESCRIPTION,
FREEWHEELING.....................21-105
CLUTCH - DISASSEMBLY,
FREEWHEELING.....................21-106
CLUTCH - INSTALLATION, FAN DRIVE
VISCOUS............................7-16
CLUTCH - OPERATION, A/C
COMPRESSOR........................24-8
CLUTCH - OPERATION, FREEWHEELING . . 21-105
CLUTCH - REMOVAL, FAN DRIVE
VISCOUS............................7-16
CLUTCH AIR GAP - STANDARD
PROCEDURE, COMPRESSOR............24-9
CLUTCH B1 - ASSEMBLY, HOLDING.....21-113
CLUTCH B1 - DISASSEMBLY, HOLDING . . 21-112
CLUTCH B2 - ASSEMBLY, HOLDING.....21-116
CLUTCH B2 - DISASSEMBLY, HOLDING . . 21-115
CLUTCH BREAK-IN - STANDARD
PROCEDURE, COMPRESSOR............24-9
CLUTCH COIL - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-12
CLUTCH K1 - ASSEMBLY, DRIVING.......21-75
CLUTCH K1 - DISASSEMBLY, DRIVING....21-74
CLUTCH K2 - ASSEMBLY, DRIVING.......21-78
CLUTCH K2 - DISASSEMBLY, DRIVING....21-76
CLUTCH K3 - ASSEMBLY, DRIVING.......21-80
CLUTCH K3 - DISASSEMBLY, DRIVING....21-80
CLUTCH/COIL - INSPECTION,
COMPRESSOR.......................24-10
CLUTCHES - DESCRIPTION, DRIVING.....21-72
CLUTCHES - DESCRIPTION, HOLDING . . . 21-111
CLUTCHES - OPERATION, DRIVING......21-72
CLUTCHES - OPERATION, HOLDING.....21-112
CODES - SPECIFICATIONS, PAINT........23-74
COIL - DIAGNOSIS AND TESTING,
COMPRESSOR CLUTCH...............24-12
COLUMN OPENING COVER -
INSTALLATION, STEERING.............23-66
COLUMN OPENING COVER - REMOVAL,
STEERING..........................23-66
COMPRESSION TESTING ENGINE -
STANDARD PROCEDURE.................9-3
COMPRESSOR - DESCRIPTION, A/C......24-49
COMPRESSOR - INSTALLATION, A/C
.....24-51
COMPRESSOR - OPERATION, A/C
........24-49
COMPRESSOR - REMOVAL, A/C
.........24-50
COMPRESSOR CLUTCH - DESCRIPTION,
A/C
................................24-8
COMPRESSOR CLUTCH - OPERATION,
A/C
................................24-8COMPRESSOR CLUTCH AIR GAP -
STANDARD PROCEDURE................24-9
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE................24-9
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-12
COMPRESSOR CLUTCH/COIL -
INSPECTION........................24-10
COMPRESSOR NOISE - DIAGNOSIS AND
TESTING...........................24-49
CONDENSER - DESCRIPTION, A/C.......24-52
CONDENSER - INSTALLATION, A/C.......24-52
CONDENSER - OPERATION, A/C.........24-52
CONDENSER - REMOVAL, A/C..........24-52
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-2
CONNECTING FUEL LINES - STANDARD
PROCEDURE, DISCONNECTING...........14-2
CONNECTING ROD - DESCRIPTION,
PISTON.............................9-40
CONNECTING RODS - STANDARD
PROCEDURE, CHECKING AND
REPAIRING..........................9-40
CONNECTOR - INSTALLATION........8W-01-9
CONNECTOR - REMOVAL............8W-01-8
CONNECTOR, GROUND AND SPLICE
INFORMATION - DESCRIPTION........8W-01-5
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION....................8W-91-1
CONTACT - DESCRIPTION, PARK/
NEUTRAL..........................21-139
CONTACT - OPERATION, PARK/NEUTRAL . 21-140
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-14
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID....................21-102
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-8
CONTROL ARM - INSTALLATION, LOWER . . . 2-6
CONTROL ARM - REMOVAL, LOWER.......2-6
CONTROL INDICATOR - DESCRIPTION,
TRACTION..........................8J-24
CONTROL INDICATOR - OPERATION,
TRACTION..........................8J-24
CONTROL MALFUNCTION INDICATOR -
DESCRIPTION, TRACTION..............8J-25
CONTROL MALFUNCTION INDICATOR -
OPERATION, TRACTION................8J-25
CONTROL MODULE - DESCRIPTION......24-24
CONTROL MODULE - DESCRIPTION,
AIRBAG.............................8O-8
CONTROL MODULE - DESCRIPTION,
ENGINE.............................8E-3
CONTROL MODULE - DESCRIPTION,
TRANSMISSION.......................8E-5
CONTROL MODULE - DIAGNOSIS AND
TESTING...........................24-24
CONTROL MODULE - INSTALLATION.....24-25
CONTROL MODULE - INSTALLATION,
AIRBAG............................8O-11
CONTROL MODULE - INSTALLATION,
ENGINE.............................8E-4
CONTROL MODULE - OPERATION.......24-24
CONTROL MODULE - OPERATION,
AIRBAG.............................8O-9
CONTROL MODULE - OPERATION,
TRANSMISSION.......................8E-5
CONTROL MODULE - REMOVAL.........24-24
CONTROL MODULE - REMOVAL, AIRBAG . 8O-10
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROLLER - INSTALLATION, ALB......5-15
CONTROLLER - REMOVAL, ALB..........5-15
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-3
CONVERTER - DESCRIPTION, TORQUE . . . 21-141
CONVERTER - INSTALLATION, CATALYTIC . . 11-3
CONVERTER - INSTALLATION, TORQUE
. . 21-146
CONVERTER - OPERATION, TORQUE
....21-143
CONVERTER - REMOVAL, CATALYTIC
......11-3
CONVERTER - REMOVAL, TORQUE
......21-146
CONVERTER HUB SEAL - INSTALLATION,
TORQUE
...........................21-147CONVERTER HUB SEAL - REMOVAL,
TORQUE...........................21-147
COOLANT - DESCRIPTION...............7-9
COOLANT - DESCRIPTION, ENGINE........0-1
COOLANT - DESCRIPTION, HOAT..........0-2
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-11
COOLANT LEVEL SENSOR -
INSTALLATION........................7-13
COOLANT LEVEL SENSOR - REMOVAL.....7-13
COOLANT LOW INDICATOR -
DESCRIPTION.......................8J-14
COOLANT LOW INDICATOR - OPERATION . 8J-14
COOLANT PUMP - DESCRIPTION,
ELECTRIC..........................24-57
COOLANT PUMP - INSTALLATION,
ELECTRIC..........................24-57
COOLANT PUMP - OPERATION,
ELECTRIC..........................24-57
COOLANT PUMP - REMOVAL, ELECTRIC . . 24-57
COOLANT TEMP SENSOR -
DESCRIPTION, ENGINE.................7-14
COOLANT TEMP SENSOR -
INSTALLATION, ENGINE................7-15
COOLANT TEMP SENSOR - REMOVAL,
ENGINE.............................7-14
COOLANT THERMOSTAT -
INSTALLATION, ENGINE................7-16
COOLANT THERMOSTAT - REMOVAL,
ENGINE.............................7-15
COOLER & LINES - INSTALLATION, OIL....9-50
COOLER & LINES - REMOVAL, OIL.......9-50
COOLER AND PLUMBING - CLEANING,
CHARGE AIR.........................11-5
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR.............11-4
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR.........................11-5
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR............11-5
COOLER AND PLUMBING - OPERATION,
CHARGE AIR.........................11-4
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR.........................11-5
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR.............11-4
COOLER TUBE - INSTALLATION, FLUID . . . 19-14
COOLER TUBE - INSTALLATION, RETURN
HOSE FROM GEAR TO................19-15
COOLER TUBE - INSTALLATION, RETURN
LINE FROM PUMP TO.................19-15
COOLER TUBE - REMOVAL, FLUID.......19-14
COOLER TUBE - REMOVAL, RETURN
HOSE FROM GEAR TO................19-15
COOLER TUBE - REMOVAL, RETURN
LINE FROM PUMP TO.................19-15
COOLING SYSTEM - DIAGNOSIS AND
TESTING.............................7-2
COOLING SYSTEM - OPERATION..........7-1
COOLING SYSTEM - STANDARD
PROCEDURE, DRAINING................7-12
COOLING SYSTEM - STANDARD
PROCEDURE, REFILLING................7-12
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING........................7-10
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION........................24-1
CORE - DESCRIPTION, HEATER.........24-57
CORE - INSTALLATION, HEATER.........24-58
CORE - OPERATION, HEATER...........24-57
CORE - REMOVAL, HEATER............24-58
CORE AND OIL GALLERY PLUGS -
STANDARD PROCEDURE, REPLACING
ENGINE.............................9-34
COVER - CLUSTER - INSTALLATION, TOP . 23-62
COVER - CLUSTER - REMOVAL, TOP.....23-62
COVER - INSTALLATION, CYLINDER
HEAD FRONT.........................9-26
COVER - INSTALLATION, ENGINE..........9-7
COVER - INSTALLATION, STEERING
COLUMN OPENING...................23-66
COVER - INSTALLATION, TIMING CHAIN
. . . 9-60
COVER - INSTALLATION, TOP
...........23-65
COVER - REMOVAL, CYLINDER HEAD
FRONT
..............................9-23
COVER - REMOVAL, ENGINE
..............9-4
COVER - REMOVAL, STEERING COLUMN
OPENING
...........................23-66
4 INDEXVA
Description Group-Page Description Group-Page Description Group-Page
Page 1216 of 1232
DUAL REAR WHEEL INSTALLATION -
STANDARD PROCEDURE...............22-12
DUAL REAR WHEELS - INSTALLATION,
AXLE SHAFTS........................3-19
DUAL REAR WHEELS - REMOVAL, AXLE
SHAFTS.............................3-19
DUCTS - INSTALLATION, DEFROSTER....24-33
DUCTS - INSTALLATION, FLOOR
DISTRIBUTION.......................24-34
DUCTS - INSTALLATION, INSTRUMENT
PANEL.............................24-38
DUCTS - REMOVAL, DEFROSTER........24-33
DUCTS - REMOVAL, FLOOR
DISTRIBUTION.......................24-33
DUCTS - REMOVAL, INSTRUMENT
PANEL.............................24-37
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING............21-102
ELECTRIC COOLANT PUMP -
DESCRIPTION.......................24-57
ELECTRIC COOLANT PUMP -
INSTALLATION.......................24-57
ELECTRIC COOLANT PUMP - OPERATION . 24-57
ELECTRIC COOLANT PUMP - REMOVAL . . . 24-57
ELECTRICAL - DESCRIPTION............5-29
ELECTRICAL - OPERATION..............5-29
ELECTROHYDRAULIC UNIT - ASSEMBLY . . 21-95
ELECTROHYDRAULIC UNIT -
DESCRIPTION.......................21-82
ELECTROHYDRAULIC UNIT -
DISASSEMBLY.......................21-92
ELECTROHYDRAULIC UNIT -
INSTALLATION......................21-100
ELECTROHYDRAULIC UNIT - OPERATION . . 21-87
ELECTROHYDRAULIC UNIT - REMOVAL . . . 21-92
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY.......8F-12
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-7
ELEMENT - DESCRIPTION, HEATED SEAT . . 8G-3
ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT ........................8G-3
ELEMENT - INSTALLATION, AIR
CLEANER............................9-20
ELEMENT - OPERATION, HEATED SEAT....8G-3
ELEMENT - REMOVAL, AIR CLEANER......9-20
END - DIAGNOSIS AND TESTING, OUTER
TIE ROD............................19-10
END - INSTALLATION, TIE ROD.........19-11
END - REMOVAL, TIE ROD.............19-11
ENGINE - DESCRIPTION.................9-2
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL...............0-1
ENGINE - DIAGNOSIS AND TESTING,
DIESEL.............................11-2
ENGINE - STANDARD PROCEDURE,
COMPRESSION TESTING................9-3
ENGINE BLOCK HEATER - INSTALLATION . . . 7-14
ENGINE BLOCK HEATER - REMOVAL......7-14
ENGINE CONTROL MODULE -
DESCRIPTION........................8E-3
ENGINE CONTROL MODULE -
INSTALLATION........................8E-4
ENGINE CONTROL MODULE - REMOVAL . . . 8E-4
ENGINE COOLANT - DESCRIPTION.........0-1
ENGINE COOLANT TEMP SENSOR -
DESCRIPTION........................7-14
ENGINE COOLANT TEMP SENSOR -
INSTALLATION........................7-15
ENGINE COOLANT TEMP SENSOR -
REMOVAL...........................7-14
ENGINE COOLANT THERMOSTAT -
INSTALLATION........................7-16
ENGINE COOLANT THERMOSTAT -
REMOVAL...........................7-15
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE, REPLACING....9-34
ENGINE COVER - INSTALLATION..........9-7
ENGINE COVER - REMOVAL
..............9-4
ENGINE CRADLE CROSSMEMBER -
INSTALLATION
........................13-8
ENGINE CRADLE CROSSMEMBER -
REMOVAL
...........................13-6
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION
.........................0-3
ENGINE TEMPERATURE GAUGE -
DESCRIPTION
.......................8J-15ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-15
ENGINES - DESCRIPTION, ENGINE OIL -
DIESEL..............................0-3
ENTRY MODULE - DESCRIPTION,
SENTRY KEY REMOTE.................8Q-2
ENTRY MODULE - INSTALLATION,
SENTRY KEY REMOTE.................8Q-4
ENTRY MODULE - OPERATION, SENTRY
KEY REMOTE........................8Q-3
ENTRY MODULE - REMOVAL, SENTRY
KEY REMOTE........................8Q-3
ENTRY TRANSMITTER - DESCRIPTION,
REMOTE KEYLESS....................8N-2
ENTRY/EXIT LAMP BULB -
INSTALLATION.......................8L-32
ENTRY/EXIT LAMP BULB - REMOVAL.....8L-31
ENTRY/EXIT LAMP UNIT - INSTALLATION . 8L-32
ENTRY/EXIT LAMP UNIT - REMOVAL.....8L-32
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-46
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-47
EVAPORATOR - DESCRIPTION, A/C.......24-54
EVAPORATOR - INSTALLATION, A/C......24-55
EVAPORATOR - INSTALLATION, REAR....24-61
EVAPORATOR - OPERATION, A/C........24-54
EVAPORATOR - REMOVAL, A/C..........24-55
EVAPORATOR - REMOVAL, REAR........24-60
EVAPORATOR TEMPERATURE SENSOR -
DESCRIPTION....................24-17,24-25
EVAPORATOR TEMPERATURE SENSOR -
DIAGNOSIS AND TESTING.............24-26
EVAPORATOR TEMPERATURE SENSOR -
INSTALLATION..................24-18,24-26
EVAPORATOR TEMPERATURE SENSOR -
OPERATION....................24-18,24-26
EVAPORATOR TEMPERATURE SENSOR -
REMOVAL.....................24-18,24-26
EXHAUST MANIFOLD - INSTALLATION.....9-59
EXHAUST MANIFOLD - REMOVAL.........9-59
EXHAUST PIPE - INSTALLATION..........11-3
EXHAUST PIPE - REMOVAL.............11-3
EXHAUST TUBE - INSTALLATION........24-73
EXHAUST TUBE - REMOVAL............24-73
EXPANSION VALVE - DESCRIPTION, A/C . . 24-55
EXPANSION VALVE - DIAGNOSIS AND
TESTING, A/C.......................24-56
EXPANSION VALVE - INSTALLATION, A/C . . 24-56
EXPANSION VALVE - INSTALLATION,
REAR..............................24-63
EXPANSION VALVE - OPERATION, A/C....24-55
EXPANSION VALVE - REMOVAL, A/C.....24-56
EXPANSION VALVE - REMOVAL, REAR....24-62
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-3
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING.....................8L-5
EXTERIOR HANDLE - INSTALLATION.....23-16,
23-33,23-36
EXTERIOR HANDLE - REMOVAL . . . 23-16,23-32,
23-36
FAN - INSTALLATION, RADIATOR.........7-13
FAN - REMOVAL, RADIATOR.............7-13
FAN DRIVE VISCOUS CLUTCH -
INSTALLATION........................7-16
FAN DRIVE VISCOUS CLUTCH -
REMOVAL...........................7-16
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, REAR..........13-3
FASCIA - REMOVAL, FRONT.............13-2
FASCIA - REMOVAL, REAR..............13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-2
FASTENER USAGE - DESCRIPTION......Intro.-5
FILL - STANDARD PROCEDURE, DRAIN....3-11
FILL - STANDARD PROCEDURE,
TRANSMISSION.....................21-103
FILL AND BLEED PROCEDURE,
STANDARD PROCEDURE - POWER
STEERING PUMP
.....................19-14
FILL DOOR - INSTALLATION, FUEL
.......23-47
FILL DOOR - REMOVAL, FUEL
..........23-47
FILL/CHECK LOCATIONS - INSPECTION,
FLUID
...............................0-4
FILTER - DESCRIPTION, FLUID
.........21-101FILTER - DESCRIPTION, FUEL............14-5
FILTER - INSTALLATION, AIR......24-31,24-39
FILTER - INSTALLATION, FUEL...........14-6
FILTER - INSTALLATION, OIL............9-51
FILTER - OPERATION, FLUID...........21-101
FILTER - OPERATION, FUEL.............14-5
FILTER - REMOVAL, AIR..........24-31,24-39
FILTER - REMOVAL, FUEL...............14-5
FILTER - REMOVAL, OIL................9-51
FILTER - STANDARD PROCEDURES,
DRAINING WATER FROM FUEL...........14-2
FILTER CLOGGED INDICATOR -
DESCRIPTION, FUEL..................8J-15
FILTER CLOGGED INDICATOR -
OPERATION, FUEL....................8J-15
FINESSE SANDING/BUFFING & POLISH -
DESCRIPTION.......................23-75
FINISH - DESCRIPTION, BASECOAT/
CLEARCOAT.........................23-74
FITTING - STANDARD PROCEDURE,
PISTON RING........................9-46
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLOOR DISTRIBUTION DUCTS -
INSTALLATION.......................24-34
FLOOR DISTRIBUTION DUCTS -
REMOVAL..........................24-33
FLOOR MATS - INSTALLATION, CARPETS . 23-70
FLOOR MATS - REMOVAL, CARPETS.......23-69
FLOW (MAF) SENSOR - DESCRIPTION,
MANIFOLD AIR......................14-30
FLOW (MAF) SENSOR - INSTALLATION,
MANIFOLD AIR......................14-31
FLOW (MAF) SENSOR - OPERATION,
MANIFOLD AIR......................14-30
FLOW (MAF) SENSOR - REMOVAL,
MANIFOLD AIR......................14-31
FLUID - DESCRIPTION, BRAKE............0-3
FLUID - DESCRIPTION, POWER
STEERING............................0-3
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT..................21-102
FLUID - NAG1 - DESCRIPTION,
AUTOMATIC TRANSMISSION.............0-4
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-4
FLUID AND FILTER - DESCRIPTION.....21-101
FLUID AND FILTER - OPERATION.......21-101
FLUID CAPACITIES - SPECIFICATIONS......0-4
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING......................21-102
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE..................5-14
FLUID COOLER TUBE - INSTALLATION....19-14
FLUID COOLER TUBE - REMOVAL.......19-14
FLUID FILL/CHECK LOCATIONS -
INSPECTION..........................0-4
FLUID INDICATOR - DESCRIPTION,
WASHER...........................8J-27
FLUID INDICATOR - OPERATION,
WASHER...........................8J-27
FLUID LEVEL - DIAGNOSIS AND
TESTING, EFFECTS OF INCORRECT......21-102
FLUID LEVEL - STANDARD PROCEDURE,
BRAKE..............................5-14
FLUID LEVEL SWITCH - DESCRIPTION,
WASHER............................8R-7
FLUID LEVEL SWITCH - OPERATION,
WASHER............................8R-8
FLUID RESERVOIR - INSTALLATION.......5-15
FLUID RESERVOIR - REMOVAL..........5-15
FLUID, SPECIFICATIONS - BRAKE.........5-14
FLUID/FILTER SERVICE - STANDARD
PROCEDURE.......................21-104
FLUSH - SPECIFICATIONS, GAP.........23-88
FLUSHING POWER STEERING SYSTEM -
STANDARD PROCEDURE...............19-13
FLYWHEEL - REMOVAL.................9-39
FOG LAMP BULB - INSTALLATION.......8L-10
FOG LAMP BULB - REMOVAL...........8L-10
FOG LAMP RELAY - INSTALLATION......8L-11
FOG LAMP RELAY - REMOVAL..........8L-10
FOG LAMP SWITCH - INSTALLATION
.....8L-12
FOG LAMP SWITCH - REMOVAL
.........8L-11
FRAME DIMENSIONS - SPECIFICATIONS
. . . 13-4
FREEWHEELING CLUTCH - ASSEMBLY
. . . 21-107
FREEWHEELING CLUTCH - DESCRIPTION
. 21-105
6 INDEXVA
Description Group-Page Description Group-Page Description Group-Page
Page 1219 of 1232
INDICATOR - OPERATION, COOLANT
LOW...............................8J-14
INDICATOR - OPERATION, FUEL FILTER
CLOGGED...........................8J-15
INDICATOR - OPERATION, GEAR
SELECTOR..........................8J-17
INDICATOR - OPERATION, HIGH BEAM....8J-17
INDICATOR - OPERATION, LOW FUEL.....8J-18
INDICATOR - OPERATION, LOW OIL
LEVEL.............................8J-18
INDICATOR - OPERATION,
MAINTENANCE.......................8J-19
INDICATOR - OPERATION, MULTI-
FUNCTION..........................8J-21
INDICATOR - OPERATION, SEATBELT.....8J-22
INDICATOR - OPERATION, TRACTION
CONTROL...........................8J-24
INDICATOR - OPERATION, TRACTION
CONTROL MALFUNCTION..............8J-25
INDICATOR - OPERATION, TURN SIGNAL . . 8J-25
INDICATOR - OPERATION, WAIT-TO-
START .............................8J-26
INDICATOR - OPERATION, WASHER
FLUID..............................8J-27
INDICATOR - OPERATION, WATER-IN-
FUEL..............................8J-28
INDICATOR LAMP (MIL) - DESCRIPTION,
MALFUNCTION.......................8J-20
INDICATOR LAMP (MIL) - OPERATION,
MALFUNCTION.......................8J-20
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR................22-8
INFLATION PRESSURES - DESCRIPTION,
TIRE................................22-7
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP.............................19-12
INJECTOR CLASSIFICATION - STANDARD
PROCEDURE........................14-22
INJECTOR, DESCRIPTION - FUEL........14-20
INJECTORS - STANDARD PROCEDURE,
CLEANING FUEL.....................14-22
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION.......................14-29
INLET AIR TEMPERATURE SENSOR -
INSTALLATION.......................14-30
INLET AIR TEMPERATURE SENSOR -
OPERATION.........................14-29
INLET AIR TEMPERATURE SENSOR -
REMOVAL..........................14-30
INLET HOSE - INSTALLATION...........24-78
INLET HOSE - REMOVAL...............24-78
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR...........23-87
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR..............23-87
INPUT SPEED SENSORS - DESCRIPTION . 21-119
INPUT SPEED SENSORS - OPERATION . . . 21-119
INSIDE HANDLE ACTUATOR -
INSTALLATION..................23-34,23-37
INSIDE HANDLE ACTUATOR -
REMOVAL.....................23-34,23-37
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-2
INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING........................8J-7
INSTRUMENT CLUSTER - INSTALLATION . . . 8J-9
INSTRUMENT CLUSTER - OPERATION.....8J-5
INSTRUMENT CLUSTER - REMOVAL......8J-7
INSTRUMENT PANEL - INSTALLATION....8L-29
INSTRUMENT PANEL - REMOVAL........8L-28
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-2
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-1
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-61
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-57
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-55
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-55
INSTRUMENT PANEL DUCTS -
INSTALLATION
.......................24-38
INSTRUMENT PANEL DUCTS - REMOVAL
. 24-37
INTAKE MANIFOLD - INSTALLATION
.......9-58
INTAKE MANIFOLD - REMOVAL
..........9-57
INTERIOR - CAUTION
.................23-67INTERIOR - DESCRIPTION, LAMPS/
LIGHTING..........................8L-25
INTERIOR - OPERATION, LAMPS/
LIGHTING..........................8L-26
INTERIOR LIGHTING - SPECIFICATIONS . . . 8L-26
INTERMEDIATE GEAR - INSTALLATION.....9-66
INTERMEDIATE GEAR - REMOVAL........9-61
INTERMEDIATE SHAFT - INSTALLATION....19-5
INTERMEDIATE SHAFT - REMOVAL.......19-5
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-2
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-9
INTRUSION SENSOR - INSTALLATION.....8Q-2
INTRUSION SENSOR - REMOVAL.........8Q-2
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
ISO FLARING - STANDARD PROCEDURE....5-8
JAMB SWITCH - INSTALLATION, DOOR . . . 8L-31
JAMB SWITCH - REMOVAL, DOOR.......8L-31
JET - DESCRIPTION, OIL................9-51
JET - INSTALLATION, OIL...............9-51
JET - REMOVAL, OIL...................9-51
JOINT - INSTALLATION, LOWER BALL......2-6
JOINT - REMOVAL, LOWER BALL..........2-6
JOURNALS - STANDARD PROCEDURE,
MEASURE CRANKSHAFT AND BLOCK......9-35
JUMP STARTING - STANDARD
PROCEDURE............................0-6
K1 - ASSEMBLY, DRIVING CLUTCH.......21-75
K1 - DISASSEMBLY, DRIVING CLUTCH....21-74
K2 - ASSEMBLY, DRIVING CLUTCH.......21-78
K2 - DISASSEMBLY, DRIVING CLUTCH....21-76
K3 - ASSEMBLY, DRIVING CLUTCH.......21-80
K3 - DISASSEMBLY, DRIVING CLUTCH....21-80
KEY - DESCRIPTION, TRANSPONDER.....8Q-5
KEY - OPERATION, TRANSPONDER.......8Q-5
KEY REMOTE ENTRY MODULE -
DESCRIPTION, SENTRY................8Q-2
KEY REMOTE ENTRY MODULE -
INSTALLATION, SENTRY................8Q-4
KEY REMOTE ENTRY MODULE -
OPERATION, SENTRY..................8Q-3
KEY REMOTE ENTRY MODULE -
REMOVAL, SENTRY...................8Q-3
KEYLESS ENTRY TRANSMITTER -
DESCRIPTION, REMOTE................8N-2
KEY/LOCK CYLINDER - INSTALLATION.....19-7
KEY/LOCK CYLINDER - REMOVAL........19-6
KNUCKLE - INSTALLATION...............2-5
KNUCKLE - REMOVAL...................2-5
LAMP BULB - INSTALLATION, BACKUP....8L-6
LAMP BULB - INSTALLATION,
BRAKE/PARK.........................8L-7
LAMP BULB - INSTALLATION,
CARGO/DOME.......................8L-27
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-7
LAMP BULB - INSTALLATION,
CLEARANCE..........................8L-8
LAMP BULB - INSTALLATION,
DOME/READING.....................8L-29
LAMP BULB - INSTALLATION,
ENTRY/EXIT.........................8L-32
LAMP BULB - INSTALLATION, FOG.......8L-10
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-14
LAMP BULB - INSTALLATION, FRONT
TURN/PARK/SIDE MARKER.............8L-15
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP BULB - INSTALLATION, REAR
SIDE MARKER.......................8L-21
LAMP BULB - INSTALLATION, REAR
TURN..............................8L-22
LAMP BULB - INSTALLATION, REPEATER . . 8L-22
LAMP BULB - REMOVAL, BACKUP........8L-5
LAMP BULB - REMOVAL, BRAKE/PARK....8L-7
LAMP BULB - REMOVAL, CARGO/DOME . . 8L-27
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-7
LAMP BULB - REMOVAL, CLEARANCE
.....8L-8
LAMP BULB - REMOVAL, DOME/
READING
...........................8L-29
LAMP BULB - REMOVAL, ENTRY/EXIT
....8L-31
LAMP BULB - REMOVAL, FOG
..........8L-10
LAMP BULB - REMOVAL, FRONT
POSITION
..........................8L-14LAMP BULB - REMOVAL, FRONT
TURN/PARK/SIDE MARKER.............8L-14
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-17
LAMP BULB - REMOVAL, REAR SIDE
MARKER...........................8L-21
LAMP BULB - REMOVAL, REAR TURN....8L-21
LAMP BULB - REMOVAL, REPEATER.....8L-22
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-20
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR.............8J-20
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING............................8L-9
LAMP RELAY - INSTALLATION, FOG......8L-11
LAMP RELAY - REMOVAL, DAYTIME
RUNNING............................8L-9
LAMP RELAY - REMOVAL, FOG.........8L-10
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-6
LAMP SWITCH - INSTALLATION, FOG....8L-12
LAMP SWITCH - REMOVAL, BRAKE.......8L-6
LAMP SWITCH - REMOVAL, FOG........8L-11
LAMP UN - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-8
LAMP UN - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-8
LAMP UNIT - ADJUSTMENT, FRONT......8L-12
LAMP UNIT - INSTALLATION, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - INSTALLATION, CARGO/
DOME...............................8L-28
LAMP UNIT - INSTALLATION,
CLEARANCE..........................8L-9
LAMP UNIT - INSTALLATION, DOME/
READING...........................8L-30
LAMP UNIT - INSTALLATION, ENTRY/
EXIT...............................8L-32
LAMP UNIT - INSTALLATION, FRONT.....8L-12
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-18
LAMP UNIT - INSTALLATION, REPEATER . . 8L-23
LAMP UNIT - INSTALLATION, TAIL.......8L-23
LAMP UNIT - REMOVAL, ASH
RECEIVER/CIGAR LIGHTER.............8L-27
LAMP UNIT - REMOVAL, CARGO/DOME . . . 8L-28
LAMP UNIT - REMOVAL, CLEARANCE.....8L-8
LAMP UNIT - REMOVAL, DOME/
READING...........................8L-30
LAMP UNIT - REMOVAL, ENTRY/EXIT....8L-32
LAMP UNIT - REMOVAL, FRONT.........8L-12
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-18
LAMP UNIT - REMOVAL, REPEATER......8L-22
LAMP UNIT - REMOVAL, TAIL...........8L-23
LAMP/INTRUSION SENSOR -
INSTALLATION, DOME.................8L-31
LAMP/INTRUSION SENSOR - REMOVAL,
DOME.............................8L-31
LAMP/INTRUSION SENSOR BULB -
INSTALLATION, DOME.................8L-30
LAMP/INTRUSION SENSOR BULB -
REMOVAL, DOME....................8L-30
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-3
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS......................8L-5
LAMPS/LIGHTING - INTERIOR -
DESCRIPTION.......................8L-25
LAMPS/LIGHTING - INTERIOR -
OPERATION.........................8L-26
LATCH - INSTALLATION.....23-18,23-35,23-51
LATCH - INSTALLATION, REAR..........23-40
LATCH - INSTALLATION, SAFETY........23-52
LATCH / LOCK CONTROL -
INSTALLATION.......................23-40
LATCH / LOCK CONTROL - REMOVAL.....23-39
LATCH - REMOVAL.........23-18,23-34,23-51
LATCH - REMOVAL, REAR..............23-40
LATCH - REMOVAL, SAFETY............23-52
LATCH RELEASE CABLE - INSTALLATION . . 23-51
LATCH RELEASE CABLE - REMOVAL.....23-51
LATCH RELEASE HANDLE -
INSTALLATION
.......................23-52
LATCH RELEASE HANDLE - REMOVAL
....23-52
LATCH STRIKER - INSTALLATION
........23-18
LATCH STRIKER - INSTALLATION, REAR
. . 23-41
LATCH STRIKER - REMOVAL
...........23-18
VAINDEX 9
Description Group-Page Description Group-Page Description Group-Page
Page 1221 of 1232
MODULE - DESCRIPTION, SENTRY KEY
REMOTE ENTRY......................8Q-2
MODULE - DESCRIPTION,
TRANSMISSION CONTROL..............8E-5
MODULE - DIAGNOSIS AND TESTING,
CENTRAL TIMER......................8E-2
MODULE - DIAGNOSIS AND TESTING,
CONTROL..........................24-24
MODULE - INSTALLATION, AIRBAG
CONTROL..........................8O-11
MODULE - INSTALLATION, CENTRAL
TIMER..............................8E-2
MODULE - INSTALLATION, CONTROL.....24-25
MODULE - INSTALLATION, ENGINE
CONTROL...........................8E-4
MODULE - INSTALLATION, FUEL TANK....14-14
MODULE - INSTALLATION, SECURITY
SYSTEM............................8Q-2
MODULE - INSTALLATION, SENTRY KEY
REMOTE ENTRY......................8Q-4
MODULE - OPERATION, AIRBAG
CONTROL...........................8O-9
MODULE - OPERATION, CENTRAL TIMER . . 8E-2
MODULE - OPERATION, CONTROL.......24-24
MODULE - OPERATION, SENTRY KEY
REMOTE ENTRY......................8Q-3
MODULE - OPERATION, TRANSMISSION
CONTROL...........................8E-5
MODULE - REMOVAL, AIRBAG CONTROL . 8O-10
MODULE - REMOVAL, CENTRAL TIMER....8E-2
MODULE - REMOVAL, CONTROL........24-24
MODULE - REMOVAL, ENGINE CONTROL . . . 8E-4
MODULE - REMOVAL, FUEL TANK.......14-13
MODULE - REMOVAL, SECURITY
SYSTEM............................8Q-2
MODULE - REMOVAL, SENTRY KEY
REMOTE ENTRY......................8Q-3
MOTOR - DESCRIPTION, WIPER........8R-19
MOTOR - DIAGNOSIS AND TESTING,
STARTER ...........................8F-29
MOTOR - DIESEL - SPECIFICATIONS,
STARTER ...........................8F-29
MOTOR - INSTALLATION, BLOWER . 24-33,24-40
MOTOR - INSTALLATION, DOOR LOCK....8N-1
MOTOR - INSTALLATION, HEADLAMP
LEVELING..........................8L-16
MOTOR - INSTALLATION, STARTER......8F-31
MOTOR - INSTALLATION, WIPER........8R-19
MOTOR - OPERATION, WIPER..........8R-19
MOTOR - REMOVAL, BLOWER.....24-32,24-39
MOTOR - REMOVAL, DOOR LOCK........8N-1
MOTOR - REMOVAL, HEADLAMP
LEVELING..........................8L-15
MOTOR - REMOVAL, STARTER..........8F-30
MOTOR - REMOVAL, WINDOW...........8N-5
MOTOR - REMOVAL, WIPER...........8R-19
MOTOR RELAY - DESCRIPTION,
BLOWER...........................24-23
MOTOR RELAY - DESCRIPTION,
STARTER ...........................8F-31
MOTOR RELAY - DIAGNOSIS AND
TESTING, BLOWER...................24-24
MOTOR RELAY - INSTALLATION,
BLOWER...........................24-24
MOTOR RELAY - INSTALLATION,
STARTER
...........................8F-32
MOTOR RELAY - OPERATION, BLOWER
. . . 24-23
MOTOR RELAY - REMOVAL, BLOWER
....24-24
MOTOR RELAY - REMOVAL, STARTER
....8F-31
MOTOR RESISTOR BLOCK -
DESCRIPTION, BLOWER
...............24-16
MOTOR RESISTOR BLOCK - DIAGNOSIS
AND TESTING, BLOWER
...............24-16
MOTOR RESISTOR BLOCK -
INSTALLATION, BLOWER
..............24-17
MOTOR RESISTOR BLOCK - OPERATION,
BLOWER
...........................24-16
MOTOR RESISTOR BLOCK - REMOVAL,
BLOWER
...........................24-16
MOTOR SWITCH - DESCRIPTION,
BLOWER
......................24-17,24-22
MOTOR SWITCH - DIAGNOSIS AND
TESTING, BLOWER
..............24-17,24-23
MOTOR SWITCH - INSTALLATION,
BLOWER
...........................24-23
MOTOR SWITCH - OPERATION, BLOWER
. 24-17,
24-22MOTOR SWITCH - REMOVAL, BLOWER . . 24-17,
24-23
MOUNT - INSTALLATION, LEFT...........9-49
MOUNT - INSTALLATION, RIGHT.........9-49
MOUNT - REMOVAL, LEFT..............9-49
MOUNT - REMOVAL, RIGHT.............9-49
MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER HIGH...........8L-7
MOUNTED STOP LAMP BULB -
REMOVAL, CENTER HIGH...............8L-7
MOUNTED STOP LAMP UN -
INSTALLATION, CENTER HIGH...........8L-8
MOUNTED STOP LAMP UN - REMOVAL,
CENTER HIGH........................8L-8
MOUNTING - STANDARD PROCEDURE,
MATCH .............................22-2
MULTI-FUNCTION INDICATOR -
DESCRIPTION.......................8J-20
MULTI-FUNCTION INDICATOR -
OPERATION.........................8J-21
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-20
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-19
NAG1 - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................21-2
NAG1 - DESCRIPTION, AUTOMATIC
TRANSMISSION FLUID..................0-4
NAG1 - OPERATION, AUTOMATIC
TRANSMISSION.......................21-4
NAG1 AUTOMATIC TRANSMISSION -
SPECIAL TOOLS.....................21-69
NAG1 AUTOMATIC TRANSMISSION -
SPECIFICATIONS.....................21-68
NOISE - DIAGNOSIS AND TESTING,
COMPRESSOR.......................24-49
NOISE - DIAGNOSIS AND TESTING,
WIND...............................23-2
NOISE OR VIBRATION - DIAGNOSIS AND
TESTING, TIRE.......................22-8
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS - STANDARD
PROCEDURE, HANDLING...............8O-6
NOZZLE - DESCRIPTION, WASHER.......8R-9
NOZZLE - INSTALLATION, WASHER.......8R-9
NOZZLE - OPERATION, WASHER.........8R-9
NOZZLE - REMOVAL, WASHER...........8R-9
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION....................Intro.-1
ODOMETER - DESCRIPTION............8J-21
ODOMETER - OPERATION..............8J-22
OIL - DESCRIPTION, REFRIGERANT......24-65
OIL - DIESEL ENGINES - DESCRIPTION,
ENGINE..............................0-3
OIL - OPERATION, REFRIGERANT........24-65
OIL COOLER & LINES - INSTALLATION....9-50
OIL COOLER & LINES - REMOVAL........9-50
OIL FILTER - INSTALLATION.............9-51
OIL FILTER - REMOVAL.................9-51
OIL GALLERY PLUGS - STANDARD
PROCEDURE, REPLACING ENGINE
CORE...............................9-34
OIL JET - DESCRIPTION................9-51
OIL JET - INSTALLATION...............9-51
OIL JET - REMOVAL...................9-51
OIL LEVEL - STANDARD PROCEDURE,
CHECK............................21-102
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-65
OIL LEVEL INDICATOR - DESCRIPTION,
LOW...............................8J-18
OIL LEVEL INDICATOR - OPERATION,
LOW...............................8J-18
OIL PAN - INSTALLATION...............9-52
OIL PAN - REMOVAL...................9-52
OIL PUMP - ASSEMBLY..............21-121
OIL PUMP - DESCRIPTION............21-120
OIL PUMP - DISASSEMBLY............21-120
OIL PUMP - OPERATION..............21-120
OIL PUMP CHAIN - INSTALLATION........9-54
OIL PUMP CHAIN - REMOVAL
...........9-53
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT
........................9-38
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT
........................9-38
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT
........................9-37
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT
........................9-37OIL SEPARATOR - INSTALLATION.........9-50
OIL SEPARATOR - REMOVAL............9-50
OIL TEMPERATURE SENSOR -
DESCRIPTION........................9-56
OIL TEMPERATURE SENSOR -
INSTALLATION........................9-57
OIL TEMPERATURE SENSOR -
OPERATION..........................9-56
OIL TEMPERATURE SENSOR - REMOVAL . . . 9-57
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-10
OPENING COVER - INSTALLATION,
STEERING COLUMN..................23-66
OPENING COVER - REMOVAL, STEERING
COLUMN...........................23-66
OPENING DIMENSIONS -
SPECIFICATIONS.....................23-90
OPENING SEALS - INSTALLATION, DOOR . . 23-87
OPENING SEALS - REMOVAL, DOOR.....23-87
OUTBOARD - INSTALLATION...........8O-31
OUTBOARD - REMOVAL...............8O-30
OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR...........23-87
OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR..............23-87
OUTER TIE ROD END - DIAGNOSIS AND
TESTING...........................19-10
OUTLET - DESCRIPTION, CIGAR
LIGHTER.........................8W-97-1
OUTLET - DESCRIPTION, POWER......8W-97-3
OUTLET - DIAGNOSIS AND TESTING,
CIGAR LIGHTER...................8W-97-2
OUTLET - DIAGNOSIS AND TESTING,
POWER..........................8W-97-4
OUTLET - INSTALLATION, POWER.....8W-97-4
OUTLET - OPERATION, CIGAR LIGHTER . 8W-97-2
OUTLET - OPERATION, POWER.......8W-97-4
OUTLET - REMOVAL, CIGAR LIGHTER . . 8W-97-2
OUTLET - REMOVAL, POWER.........8W-97-4
OUTLET TEMPERATURE SENSOR -
DESCRIPTION, AIR...................24-14
OUTLET TEMPERATURE SENSOR -
INSTALLATION, AIR...................24-15
OUTLET TEMPERATURE SENSOR -
OPERATION, AIR.....................24-15
OUTLET TEMPERATURE SENSOR -
REMOVAL, AIR......................24-15
OUTLETS - INSTALLATION, AIR.........24-32
OUTLETS - REMOVAL, AIR.............24-31
OUTPUT SHAFT BEARING -
INSTALLATION......................21-122
OUTPUT SHAFT BEARING - REMOVAL . . . 21-122
OUTPUT SHAFT SEAL - INSTALLATION . . 21-125
OUTPUT SHAFT SEAL - REMOVAL......21-125
PADS - INSTALLATION, STEPWELL
SCUFF.............................23-73
PADS - REMOVAL, STEPWELL SCUFF....23-72
PAINT CODES - SPECIFICATIONS........23-74
PAINT TOUCH-UP - DESCRIPTION.......23-74
PAINT TOUCH-UP - STANDARD
PROCEDURE........................23-75
PAN - INSTALLATION, OIL...............9-52
PAN - REMOVAL, OIL..................9-52
PANEL - INSTALLATION, BACKLITE -
BULKHEAD TRIM.....................23-81
PANEL - INSTALLATION, BULKHEAD
TRIM..............................23-69
PANEL - INSTALLATION, INSTRUMENT
. . . 8L-29
PANEL - INSTALLATION, QUARTER TRIM
. . 23-72
PANEL - INSTALLATION, TRIM
.....23-20,23-35,
23-46
PANEL - REMOVAL, BACKLITE -
BULKHEAD TRIM
.....................23-81
PANEL - REMOVAL, BULKHEAD TRIM
....23-69
PANEL - REMOVAL, INSTRUMENT
.......8L-28
PANEL - REMOVAL, QUARTER TRIM
.....23-71
PANEL - REMOVAL, TRIM
....23-19,23-35,23-46
PANEL ANTENNA CABLE -
INSTALLATION, INSTRUMENT
............8A-2
PANEL ANTENNA CABLE - REMOVAL,
INSTRUMENT
........................8A-1
PANEL ASSEMBLY - INSTALLATION,
INSTRUMENT
.......................23-61
PANEL ASSEMBLY - REMOVAL,
INSTRUMENT
.......................23-57
PANEL CENTER BEZEL - INSTALLATION,
INSTRUMENT
.......................23-55
VAINDEX 11
Description Group-Page Description Group-Page Description Group-Page
Page 1222 of 1232
PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT.......................23-55
PANEL DUCTS - INSTALLATION,
INSTRUMENT.......................24-38
PANEL DUCTS - REMOVAL,
INSTRUMENT.......................24-37
PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC BODY............23-3
PARK BRAKE, SPECIAL TOOLS...........5-23
PARK BRAKE SWITCH - INSTALLATION . . . 8L-20
PARK BRAKE SWITCH - REMOVAL.......8L-20
PARK LOCK CABLE - INSTALLATION.....21-126
PARK LOCK CABLE - REMOVAL........21-125
PARKING BRAKE CABLES -
ADJUSTMENT........................5-25
PARK/NEUTRAL CONTACT -
DESCRIPTION......................21-139
PARK/NEUTRAL CONTACT - OPERATION . 21-140
PARTS & LUBRICANT
RECOMMENDATIONS - STANDARD
PROCEDURE..........................0-5
PASSENGER AIRBAG - DESCRIPTION....8O-23
PASSENGER AIRBAG - INSTALLATION....8O-26
PASSENGER AIRBAG - OPERATION......8O-24
PASSENGER AIRBAG - REMOVAL........8O-24
PASSENGER AIRBAG BRACKET -
INSTALLATION......................8O-27
PASSENGER AIRBAG BRACKET -
REMOVAL..........................8O-27
PASSENGER HEATED SEAT SWITCH -
DESCRIPTION.........................8G-5
PASSENGER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING..............8G-5
PASSENGER HEATED SEAT SWITCH -
INSTALLATION.......................8G-5
PASSENGER HEATED SEAT SWITCH -
OPERATION..........................8G-5
PASSENGER HEATED SEAT SWITCH -
REMOVAL...........................8G-5
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PEDAL - INSTALLATION................5-19
PEDAL - REMOVAL....................5-18
PEDAL POSITION SENSOR -
DESCRIPTION, ACCELERATOR..........14-17
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-4
PERFORMANCE TEST - DIAGNOSIS AND
TESTING, A/C........................24-3
PILLAR - INSTALLATION, REAR.........8L-29
PILLAR - REMOVAL, REAR.............8L-28
PINION SEAL - INSTALLATION...........3-22
PINION SEAL - REMOVAL...............3-22
PIPE - INSTALLATION, EXHAUST.........11-3
PIPE - REMOVAL, EXHAUST.............11-3
PISTON & CONNECTING ROD -
DESCRIPTION........................9-40
PISTON PROTRUSION - STANDARD
PROCEDURE, MEASURING..............9-42
PISTON RING FITTING - STANDARD
PROCEDURE.........................9-46
PISTONS - DESCRIPTION.............21-128
PISTONS - OPERATION...............21-128
PLANETARY GEARTRAIN - ASSEMBLY . . . 21-131
PLANETARY GEARTRAIN - DESCRIPTION . 21-130
PLANETARY GEARTRAIN -
DISASSEMBLY......................21-131
PLANETARY GEARTRAIN - OPERATION . . 21-130
PLASTIC BODY PANEL REPAIR -
STANDARD PROCEDURE................23-3
PLATE BRACKET - INSTALLATION,
LICENSE...........................23-47
PLATE BRACKET - REMOVAL, LICENSE . . . 23-47
PLATE LAMP BULB - INSTALLATION,
LICENSE...........................8L-18
PLATE LAMP BULB - REMOVAL,
LICENSE...........................8L-17
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-18
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-18
PLATES - INSTALLATION, SPRING
CLAMP..............................2-8
PLATES - INSTALLATION, SPRING STOP....2-9
PLATES - REMOVAL, SPRING CLAMP
......2-8
PLATES - REMOVAL, SPRING STOP
........2-9
PLUG - INSTALLATION, GLOW
............8I-1
PLUG - REMOVAL, GLOW
...............8I-1
PLUG RELAY - DESCRIPTION, GLOW
......8I-2PLUG RELAY - OPERATION, GLOW........8I-2
PLUG RELAYS - DIAGNOSIS AND
TESTING, GLOW.......................8I-2
PLUGS - STANDARD PROCEDURE,
REPLACING ENGINE CORE AND OIL
GALLERY............................9-34
PLUMBING - CLEANING, CHARGE AIR
COOLER.............................11-5
PLUMBING - DESCRIPTION, CHARGE
AIR COOLER.........................11-4
PLUMBING - INSPECTION, CHARGE AIR
COOLER.............................11-5
PLUMBING - INSTALLATION, CHARGE
AIR COOLER.........................11-5
PLUMBING - OPERATION, CHARGE AIR
COOLER.............................11-4
PLUMBING - REMOVAL, CHARGE AIR
COOLER.............................11-5
PLUMBING - WARNING................24-44
PLY TIRES - DESCRIPTION, RADIAL.......22-6
POLISH - DESCRIPTION, FINESSE
SANDING/BUFFING...................23-75
POSITION - STANDARD PROCEDURE,
CHECKING CAMSHAFT.................9-27
POSITION LAMP BULB - INSTALLATION,
FRONT.............................8L-14
POSITION LAMP BULB - REMOVAL,
FRONT.............................8L-14
POSITION SENSOR - DESCRIPTION,
ACCELERATOR PEDAL.................14-17
POSITION SENSOR - DESCRIPTION,
CAMSHAFT.........................14-19
POSITION SENSOR - DESCRIPTION,
CRANKSHAFT.......................14-20
POSITION SENSOR - INSTALLATION,
CAMSHAFT.........................14-19
POSITION SENSOR - INSTALLATION,
CRANKSHAFT.......................14-20
POSITION SENSOR - OPERATION,
CAMSHAFT.........................14-19
POSITION SENSOR - OPERATION,
CRANKSHAFT.......................14-20
POSITION SENSOR - REMOVAL,
CAMSHAFT.........................14-19
POSITION SENSOR - REMOVAL,
CRANKSHAFT.......................14-20
POTENTIAL - STANDARD PROCEDURE,
TESTING OF VOLTAGE..............8W-01-7
POWER - INSTALLATION, WINDOW
REGULATOR........................23-21
POWER - REMOVAL, WINDOW
REGULATOR........................23-20
POWER BRAKE BOOSTER -
DESCRIPTION........................5-19
POWER BRAKE BOOSTER -
INSTALLATION........................5-19
POWER BRAKE BOOSTER - OPERATION . . . 5-19
POWER BRAKE BOOSTER - REMOVAL.....5-19
POWER DISTRIBUTION - DESCRIPTION . 8W-97-1
POWER DISTRIBUTION - OPERATION . . 8W-97-1
POWER DISTRIBUTION CENTER -
DESCRIPTION.....................8W-97-3
POWER DISTRIBUTION CENTER -
OPERATION.......................8W-97-3
POWER LOCKS - DESCRIPTION..........8N-1
POWER MIRROR SWITCH - DIAGNOSIS
AND TESTING........................8N-3
POWER MIRROR SWITCH -
INSTALLATION.......................8N-4
POWER MIRROR SWITCH - REMOVAL....8N-3
POWER MIRRORS - DESCRIPTION.......8N-3
POWER OUTLET - DESCRIPTION......8W-97-3
POWER OUTLET - DIAGNOSIS AND
TESTING.........................8W-97-4
POWER OUTLET - INSTALLATION.....8W-97-4
POWER OUTLET - OPERATION........8W-97-4
POWER OUTLET - REMOVAL.........8W-97-4
POWER STEERING FLUID -
DESCRIPTION
.........................0-3
POWER STEERING PUMP - INITIAL
OPERATION - STANDARD PROCEDURE
. . . 19-12
POWER STEERING PUMP FILL AND
BLEED PROCEDURE, STANDARD
PROCEDURE
........................19-14
POWER STEERING SYSTEM -
DIAGNOSIS AND TESTING
..............19-2
POWER STEERING SYSTEM -
STANDARD PROCEDURE, FLUSHING
.....19-13POWER WINDOW SWITCH - DIAGNOSIS
AND TESTING........................8N-5
POWER WINDOW SWITCH -
INSTALLATION.......................8N-6
POWER WINDOW SWITCH - REMOVAL....8N-6
POWER WINDOWS - DESCRIPTION.......8N-5
POWER WINDOWS - OPERATION.........8N-5
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-8
PRE-ALIGNMENT INSPECTION -
DIAGNOSIS AND TESTING..............2-17
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, CAUTION -
REFRIGERANT HOSES/LINES/TUBES......24-45
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY.................23-82
PRELIMINARY - DIAGNOSIS AND
TESTING...........................21-23
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING.........................7-1
PRESSURE - WARNING, HIGH FUEL
SYSTEM............................14-1
PRESSURE BLEEDING - STANDARD
PROCEDURE..........................5-5
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-18
PRESSURE CAP - DIAGNOSIS AND
TESTING, RADIATOR...................7-19
PRESSURE CAP - OPERATION,
RADIATOR...........................7-18
PRESSURE FOR HIGH SPEEDS -
DESCRIPTION, TIRE...................22-6
PRESSURE FUEL LINES - DIAGNOSIS
AND TESTING, HIGH...................14-1
PRESSURE FUEL PUMP TEST -
STANDARD PROCEDURE, LOW...........14-3
PRESSURE FUEL SHUTOFF SOL -
DESCRIPTION, HI....................14-16
PRESSURE FUEL SHUTOFF SOL -
OPERATION, HI......................14-16
PRESSURE GAUGES - DIAGNOSIS AND
TESTING............................22-8
PRESSURE HOSE - INSTALLATION.......19-15
PRESSURE HOSE - REMOVAL..........19-15
PRESSURE LINES - INSTALLATION, HIGH . . 14-7
PRESSURE LINES - REMOVAL, HIGH......14-6
PRESSURE LOSS - STANDARD
PROCEDURE, DETERMINING
CYLINDER............................9-4
PRESSURE PUMP - DESCRIPTION, HIGH . . . 14-7
PRESSURE PUMP - DESCRIPTION, LOW . . . 14-7
PRESSURE PUMP - INSTALLATION,
HIGH..............................14-10
PRESSURE PUMP - INSTALLATION, LOW . 14-11
PRESSURE PUMP - OPERATION, LOW.....14-8
PRESSURE PUMP - REMOVAL, HIGH......14-8
PRESSURE PUMP - REMOVAL, LOW......14-9
PRESSURE SENSOR - DESCRIPTION,
BOOST.............................14-17
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, BOOST.....................14-18
PRESSURE SENSOR - INSTALLATION,
BOOST.............................14-18
PRESSURE SENSOR - OPERATION,
BOOST.............................14-18
PRESSURE SENSOR - REMOVAL, BOOST . . 14-18
PRESSURE SOLENOID - DESCRIPTION,
FUEL..............................14-27
PRESSURE SOLENOID - INSTALLATION,
FUEL..............................14-28
PRESSURE SOLENOID - OPERATION,
FUEL..............................14-27
PRESSURE SOLENOID - REMOVAL, FUEL . 14-28
PRESSURE TRANSDUCER -
DESCRIPTION, A/C...................24-13
PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-13
PRESSURE TRANSDUCER -
INSTALLATION, A/C
...................24-14
PRESSURE TRANSDUCER - OPERATION,
A/C
................................24-13
PRESSURE TRANSDUCER - REMOVAL,
A/C
................................24-14
PRESSURES - DESCRIPTION, TIRE
INFLATION
...........................22-7
PROP ROD - INSTALLATION
............23-52
12 INDEXVA
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