warning MERCEDES-BENZ SPRINTER 2005 Service Owner's Guide

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL SUPPLEMENTAL RESTRAINT DEPLOY-
MENT AND POSSIBLE PERSONAL INJURY.
(1) Position the instrument cluster to the instru-
ment panel.
(2) Align the two molded plastic pivot loops inte-
gral to the base of the cluster hood between the two
pairs of molded plastic pivot hooks that are integral
to the top of instrument panel base structure, then
push downward on the top of the cluster until the
loops snap into engagement with the hooks (Fig. 6).
(3) Roll the top of the instrument cluster rearward
to access, reconnect, and latch the two frame wire
harness connectors for the cluster to the connector
receptacles on the back of the cluster housing.
(4) Engage and latch the RKE/immobilizer module
to the back of the instrument cluster rear cover (Fig.
5)
(5) Roll the top of the instrument cluster forward
to position the instrument cluster into the instru-
ment panel.
(6) Install and tighten the two screws that secure
the instrument cluster mounting ears to the instru-
ment panel base structure (Fig. 4). Tighten the
screws to 2 N´m (20 in. lbs.).
(7) Reinstall the cluster top cover onto the instru-
ment panel. (Refer to 23 - BODY/INSTRUMENT
PANEL/TOP COVER - CLUSTER - INSTALLA-
TION).
(8) Reinstall the cluster bezel onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - INSTALLATION).
(9) Reconnect the battery negative cable.
ABS INDICATOR
DESCRIPTION
An Anti-lock Brake System (ABS) indicator is stan-
dard equipment on all instrument clusters. The ABS
indicator is located near the lower edge of the instru-
ment cluster, to the right of the multi-function indi-
cator display. The ABS indicator consists of the
International Control and Display Symbol icon for
ªFailure of Anti-lock Braking Systemº imprinted
within a rectangular cutout in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
silhouetted against an amber field through the trans-
lucent outer layer of the overlay when the indicator
is illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The ABS indicator is serviced as a unit with
the instrument cluster.
OPERATION
The ABS indicator gives an indication to the vehi-
cle operator when the ABS or the electronic brake
force distribution (EBV) systems are faulty or inoper-
ative. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Controller Antilock Brake (CAB)
over the Controller Area Network (CAN) data bus.
The ABS indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster detects that the
ignition switch is in the On position. Therefore, the
LED will always be off when the ignition switch is in
any position except On. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the ABS indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the ABS indicator is illu-
minated by the cluster for about two seconds as a
bulb test.
VAINSTRUMENT CLUSTER 8J - 9
INSTRUMENT CLUSTER (Continued)

ENGINE TEMPERATURE
GAUGE
DESCRIPTION
An engine coolant temperature gauge is standard
equipment on all instrument clusters. The engine
coolant temperature gauge is located in the upper
right corner of the instrument cluster, to the right of
the speedometer. The engine coolant temperature
gauge consists of a movable gauge needle or pointer
controlled by the instrument cluster circuitry and a
fixed 45 degree scale on the cluster overlay that
reads left-to-right from 120É C to 40É C for Canadian
vehicles, or from 250É F to 110É F for United States
vehicles. An International Control and Display Sym-
bol icon for ªEngine Coolant Temperatureº is located
on the cluster overlay, directly below the high end of
the scale. Just to the right of the icon, the nomencla-
ture ªÉCº or ªÉFº confirms the unit of measure for the
gauge readings.
The engine coolant temperature gauge graphics are
white against a black field, except for a single red
graduation at the far left (high) end of the gauge
scale, making them clearly visible within the instru-
ment cluster in daylight. When illuminated from
behind by the panel lamps dimmer controlled cluster
illumination lighting with the exterior lamps turned
On, the white graphics appear amber and the red
graphics appear red. The orange gauge needle is
internally illuminated. Gauge illumination is pro-
vided by Light Emitting Diode (LED) units soldered
onto the instrument cluster electronic circuit board.
The engine coolant temperature gauge is serviced as
a unit with the instrument cluster.
OPERATION
The engine coolant temperature gauge gives an
indication to the vehicle operator of the engine cool-
ant temperature. This gauge is controlled by the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Engine Control Module (ECM)
over the Controller Area Network (CAN) data bus.
The engine coolant temperature gauge is an air core
magnetic unit that receives battery current on the
instrument cluster electronic circuit board when the
instrument cluster detects that the ignition switch is
in the On position. The cluster is programmed to
move the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Temperature Normal Message- Each
time the cluster receives a message from the ECMindicating the engine coolant temperature is within
the normal operating range [up to about 120É C (250É
F), the gauge needle is moved to the actual relative
temperature position on the gauge scale.
²Engine Temperature High Message- Each
time the cluster receives a message from the ECM
indicating the engine coolant temperature is high
[above about 120É C (250É F) the gauge needle is
moved into the red warning zone on the gauge scale.
The ECM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The ECM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. If the instrument cluster moves the
engine coolant temperature gauge needle to red area
of the gauge scale, it may indicate that the engine or
the engine cooling system require service. For proper
diagnosis of the engine coolant temperature sensor,
the ECM, the CAN data bus, the electronic message
inputs to the instrument cluster, or the instrument
cluster circuitry that controls the engine coolant tem-
perature gauge, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
FUEL FILTER CLOGGED
INDICATOR
DESCRIPTION
A fuel filter clogged indicator is standard equip-
ment on all instrument clusters. The fuel filter
clogged indicator is located near the left edge of the
instrument cluster, next to the tachometer. The fuel
filter clogged indicator consists of the International
Control and Display Symbol icon for ªFuel Filterº
imprinted within a rectangular cutout in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear silhouetted against an amber field through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The fuel filter clogged indicator
is serviced as a unit with the instrument cluster.
OPERATION
The fuel filter clogged indicator gives an indication
to the vehicle operator when the pressure in the fuel
system is low, which could indicate that the fuel filter
is clogged. This indicator is controlled by a transistor
on the instrument cluster circuit board based upon
cluster programming and electronic messages
received by the cluster from the Engine Control Mod-
VAINSTRUMENT CLUSTER 8J - 15

OPERATION
The multi-function indicator has several display
capabilities including odometer, trip odometer, clock,
engine oil level data, gear selector indicator
(PRNDL), certain diagnostic information and, on
vehicles so equipped, an optional Active Service SYS-
Tem (ASSYST) engine oil maintenance indicator and
an optional outside ambient temperature indicator.
The multi-function indicator is completely controlled
by the instrument cluster logic circuit, and that logic
will allow this indication to be viewed whenever the
multi-function indicator Liquid Crystal Display
(LCD) is activated. Therefore, the indicator remains
functional regardless of the ignition switch position.
With the ignition switch in the Off or Accessory posi-
tions and the key removed from the ignition lock cyl-
inder, the display is activated when the park lamps
are turned On or, for about thirty seconds after any
one of the multi-function indicator switch push but-
tons is depressed. Otherwise, the display unit is
active for about thirty seconds after the key is
inserted into the ignition lock cylinder, and inactive
about thirty seconds after the key is removed from
the ignition lock cylinder.
The multi-function indicator ªmiº (miles) or
ªkmº(kilometers) switch push button is used to con-
trol the odometer/trip odometer display modes. The
multi-function indicator clock switch push button is
used to control the clock/outside temperature display
modes. The multi-function indicator ª+º (plus) and
ª2º (minus) switch push buttons are used to adjust
the cluster general illumination dimming level, the
clock, and other cluster settings. See the owner's
manual in the vehicle glove box for more information
on the features, use, operation and setting proce-
dures for the various standard and optional multi-
function indicator displays.
Proper testing of the multi-function indicator LCD
unit, the CAN data bus and the electronic data bus
message inputs to the instrument cluster that control
some of the multi-function indicator functions
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information. Additional details
for the odometer/trip odometer, the clock, the gear
selector indicator, the ambient temperature indicator
and the ASSYST warning and reminder functions of
the multi-function indicator may be found elsewhere
in this service information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer values are displayed on the leftside of the multi-function indicator Liquid Crystal
Display (LCD). The LCD is soldered onto the cluster
electronic circuit board and is visible through a win-
dow with a clear lens located near the lower edge of
the instrument cluster, directly below the speedome-
ter. However, the odometer and trip odometer infor-
mation are not displayed simultaneously. The ªmiº
(miles) or ªkmº (kilometers) switch on the instrument
cluster circuit board toggles the display between
odometer and trip odometer modes by depressing the
switch push button that extends through the lower
edge of the cluster lens, directly below the multi-
function indicator LCD.
The odometer and trip odometer information is
stored in the instrument cluster memory. This infor-
mation can be increased when the proper inputs are
provided to the instrument cluster, but the informa-
tion cannot be decreased. The odometer can display
values up to 999,999 kilometers (999,999 miles). The
odometer latches at these values, and will not roll
over to zero. The trip odometer can display values up
to 999.9 kilometers (999.9 miles) before it rolls over
to zero. The odometer display does not have a deci-
mal point and will not show values less than a full
unit (kilometer or mile), while the trip odometer dis-
play does have a decimal point and will show tenths
of a unit (kilometer or mile). The unit of measure
(kilometers or miles) for the odometer and trip odom-
eter display is imprinted on the cluster overlay below
the left end of the LCD. The unit of measure for the
instrument cluster odometer/trip odometer is selected
at the time that it is manufactured, and cannot be
changed.
The indications of the odometer/trip odometer are
not visible when the LCD is not illuminated. When
illuminated the indications appear as dark charac-
ters silhouetted against an amber field. When the
exterior lighting is turned Off, the display is illumi-
nated at maximum brightness. When the exterior
lighting is turned On the display illumination level
can be adjusted in concert with the cluster general
illumination lighting using the plus and minus multi-
function indicator push buttons. The odometer has a
ªRental Carº mode, which will activate the multi-
function indicator LCD and illuminate the odometer
information for about thirty seconds after one of the
multi-function indicator push buttons is momentarily
depressed, or after the key is inserted into the igni-
tion switch lock cylinder with the ignition switch in
the Off position.
The odometer/trip odometer and the miles/kilome-
ters switch, and the miles/kilometers switch push
button are serviced as a unit with the instrument
cluster.
VAINSTRUMENT CLUSTER 8J - 21
MULTI-FUNCTION INDICATOR (Continued)

TRACTION CONTROL
MALFUNCTION INDICATOR
DESCRIPTION
A traction control (ASR) malfunction indicator is
standard equipment on all instrument clusters. The
traction control malfunction indicator is located near
the lower edge of the instrument cluster, to the right
of the multi-function indicator display. The traction
control malfunction indicator consists of an icon that
graphically depicts a tire and two skid marks
imprinted within a rectangular cutout in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear silhouetted against an amber field through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The traction control malfunction
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The traction control (ASR) malfunction indicator
gives the vehicle operator an indication when the
traction control system is faulty or inoperative. This
indicator is controlled by a transistor on the instru-
ment cluster circuit board based upon cluster pro-
gramming and electronic messages received by the
cluster from the Controller Antilock Brake (CAB)
over the Controller Area Network (CAN) data bus.
The traction control malfunction indicator Light
Emitting Diode (LED) is completely controlled by the
instrument cluster logic circuit, and that logic will
only allow this indicator to operate when the instru-
ment cluster detects that the ignition switch is in the
On position. Therefore, the LED will always be off
when the ignition switch is in any position except
On. The LED only illuminates when it is provided a
path to ground by the instrument cluster transistor.
The instrument cluster will turn on the traction con-
trol malfunction indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the traction control indica-
tor is illuminated as a bulb test until the engine is
started.
²Traction Control (ASR) Malfunction Indica-
tor Lamp-On Message- Each time the cluster
receives a traction control malfunction indicator
lamp-on message from the CAB, the indicator will be
illuminated. The indicator remains illuminated until
the cluster receives a lamp-off message from theCAB, or until the ignition switch is turned to the Off
position, whichever occurs first.
The CAB continually monitors the traction control
(ASR) system circuits and sensors to decide whether
the system is in good operating condition. The CAB
then sends the proper lamp-on or lamp-off messages
to the instrument cluster. If the CAB sends a
lamp-on message after the bulb test, it indicates that
the CAB has detected a system malfunction and that
the traction control (ASR) system has become inoper-
ative. The CAB will store a Diagnostic Trouble Code
(DTC) for any malfunction it detects. In addition, if
the traction control malfunction indicator is illumi-
nated, the CAB will deactivate an activated traction
control system and engine power output may be
reduced. See the owner's manual in the vehicle glove
box for more information on the features, use, activa-
tion and deactivation of the traction control (ASR)
system. For proper diagnosis of the traction control
system, the CAB, the CAN data bus, or the electronic
message inputs to the instrument cluster that control
the traction control malfunction indicator, a DRBIIIt
scan tool is required. Refer to the appropriate diag-
nostic information.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters.
The turn signal indicators are located near the upper
edge of the instrument cluster, one to each side of the
speedometer. Each turn signal indicator consists of a
arrow-shaped cutout of the International Control and
Display Symbol icon for ªTurn Warningº in the
opaque layer of the instrument cluster overlay. The
dark outer layer of the overlay prevents these icons
from being clearly visible when they are not illumi-
nated. A green Light Emitting Diode (LED) behind
each turn signal indicator cutout in the opaque layer
of the overlay causes the icon to appear in green
through the translucent outer layer of the overlay
when the indicator is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The turn signal indicators
are serviced as a unit with the instrument cluster.
OPERATION
The turn signal indicators give an indication to the
vehicle operator that the turn signal (left or right
indicator flashing) or hazard warning (both left and
right indicators flashing) have been selected and are
operating. These indicators are controlled by transis-
tors on the instrument cluster electronic circuit board
based upon the cluster programming and a hard
VAINSTRUMENT CLUSTER 8J - 25

wired input received by the cluster from the turn sig-
nal relay through the turn signal and hazard warn-
ing switch circuitry of the multi-function switch on
the left and right turn signal circuits. Each turn sig-
nal indicator Light Emitting Diode (LED) is com-
pletely controlled by the instrument cluster logic
circuit, and that logic will allow this indicator to
operate whenever the instrument cluster receives a
battery current input on the fused B(+) circuit.
Therefore, each LED can be illuminated regardless of
the ignition switch position. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the turn signal indicators for the follow-
ing reasons:
²Turn Signal Input- Each time the cluster
detects a turn signal input from the turn signal relay
through the closed turn signal switch circuitry of the
multi-function switch on the hard wired left or right
turn signal circuit, the requested turn signal lamps
and turn signal indicator will be flashed on and off,
and a contactless relay soldered onto the cluster elec-
tronic circuit board will produce a clicking sound to
emulate a conventional turn signal flasher. The turn
signals and the turn signal indicators continue to
flash on and off until the turn signal switch circuitry
of the multi-function switch is opened, or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Hazard Warning Input- Each time the cluster
detects a hazard warning input from the turn signal
relay through the closed hazard warning switch cir-
cuitry of the multi-function switch on the hard wired
left and right turn signal circuits, all of the turn sig-
nal lamps and both turn signal indicators will be
flashed on and off, and a contactless relay soldered
onto the cluster electronic circuit board will produce
a clicking sound to emulate a conventional hazard
warning flasher. The turn signals and the turn signal
indicators continue to flash on and off until the haz-
ard warning switch circuitry of the multi-function
switch is opened.
An electronic wipers, turn signals and engine start
control module located within the fuse block beneath
the steering column monitors the turn signal circuits
and controls the flash rate of the turn signal relay.
The instrument cluster continually monitors the
right and left turn signal circuits to determine the
proper turn signal and hazard warning indicator
operation, then flashes the proper turn signal indica-
tors and the contactless relay on and off accordingly.
The multi-function switch, the turn signal relay and
the left and right turn signal circuits to the instru-
ment cluster can be diagnosed using conventional
diagnostic tools and methods. For proper diagnosis of
the wipers, turn signals and engine start controlmodule within the fuse block or the instrument clus-
ter circuitry that controls the turn signal indicators
and the contactless relay, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
WAIT-TO-START INDICATOR
DESCRIPTION
A wait-to-start indicator is standard equipment in
all instrument clusters. The wait-to-start indicator is
located near the lower edge of the instrument cluster,
to the right of the multi-function indicator display.
The wait-to-start indicator consists of the Interna-
tional Control and Display Symbol icon for ªDiesel
Preheatº imprinted within a rectangular cutout in
the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. An amber Light Emitting Diode (LED) behind
the cutout in the opaque layer of the overlay causes
the icon to appear silhouetted against an amber field
through the translucent outer layer of the overlay
when the indicator is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. The wait-to-start indicator is
serviced as a unit with the instrument cluster.
OPERATION
The wait-to-start indicator gives an indication to
the vehicle operator when the diesel engine glow
plugs are energized in their pre-heat operating mode.
This indicator is controlled by a transistor on the
instrument cluster circuit board based upon cluster
programming and electronic messages received by
the cluster from the Engine Control Module (ECM)
over the Controller Area Network (CAN) data bus.
The wait-to-start indicator Light Emitting Diode
(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
detects that the ignition switch is in the On position.
Therefore, the LED will always be off when the igni-
tion switch is in any position except On. The LED
only illuminates when it is provided a path to ground
by the instrument cluster transistor. The instrument
cluster will turn on the wait-to-start indicator for the
following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the wait-to-start indicator
is illuminated for about two seconds as a bulb test.
²Wait-To-Start Lamp-On Message- Each time
the cluster receives a wait-to-start lamp-on message
from the ECM indicating that the diesel engine glow
plugs are energized in their pre-heat operating mode,
8J - 26 INSTRUMENT CLUSTERVA
TURN SIGNAL INDICATOR (Continued)

REAR SIDE MARKER LAMP BULB
REMOVAL.............................21
INSTALLATION.........................21
REAR TURN LAMP BULB
REMOVAL.............................21
INSTALLATION.........................22
REPEATER LAMP BULB
REMOVAL.............................22
INSTALLATION.........................22REPEATER LAMP UNIT
REMOVAL.............................22
INSTALLATION.........................23
TAIL LAMP UNIT
REMOVAL.............................23
INSTALLATION.........................23
TURN SIGNAL RELAY
REMOVAL.............................24
INSTALLATION.........................24
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
The exterior lighting system for this model
includes the following exterior lamps:
²Backup Lamps- The backup (or reverse) lamps
are integral to the tail lamp units mounted to the
back of the quarter panel on each side of the tailgate
at the rear of the vehicle.
²Brake Lamps- The brake (or stop) lamps
include a bulb and reflector that are integral to the
tail lamp units mounted to the back of the quarter
panel on each side of the tailgate opening, and the
Center High Mounted Stop Lamp (CHMSL) that is
centered on the rear edge of the roof panel above the
tailgate opening.
²Daytime Running Lamps- Vehicles manufac-
tured for sale in Canada have a Daytime Running
Lamps (DRL) relay that illuminates the low beam
headlamp bulbs whenever the engine is running.
²Fog Lamps- Fog lamp bulbs and reflectors are
included in both front lamp units of vehicles
equipped with this option.
²Hazard Warning Lamps- The hazard warning
lamps include all of the right and left turn signal and
repeater lamps.
²Headlamps- Separate low beam and high
beam headlamp bulbs are installed in the front lamp
unit on each side of the front grille opening. A head-
lamp leveling actuator motor is also integral to each
front lamp unit.
²Park Lamps- The park lamps include the front
park/side marker lamps and front position lamps
that are integral to the front lamp units mounted on
either side of the front grille opening, as well as the
rear park lamps and rear side marker lamps that are
integral to the tail lamp units mounted to the back of
the quarter panel on each side of the tailgate open-
ing. Included in the park lamps circuit are two rear
license plate lamp units mounted on the left rear
tailgate door. The park lamps may also include
optional clearance lamps, which are located on each
side of a vehicle that is so equipped.
²Turn Signal Lamps- The turn signal lamps
include the front turn lamps that are integral to the
front lamp units, the rear turn lamps that are inte-
gral to the tail lamp units, and a repeater lampmounted to each front fender just above the front
wheel opening.
Other components of the exterior lighting system
for this model include:
²Brake Lamp Switch- A plunger-type brake
lamp switch is located on the steering column sup-
port bracket under the instrument panel and actu-
ated by the brake pedal arm.
²Daytime Running Lamp Relays- Vehicles
manufactured for sale in Canada have two Daytime
Running Lamps (DRL) relays. Dedicated right and
left side relays illuminate the low beam headlamp
bulb installed in each front lamp unit whenever the
engine is running. These relays are located in dedi-
cated vehicle wire harness connectors within the
driver side front seat riser.
²Fog Lamp Relay- Vehicles equipped with the
optional fog lamps have a fog lamp relay located in a
dedicated vehicle wire harness connector within the
driver side front seat riser.
²Fog Lamp Switch- A fog lamp switch is
mounted in the instrument cluster bezel, below the
cluster and outboard of the steering column on vehi-
cles equipped with this option.
²Headlamp Leveling Motor- A headlamp lev-
eling actuator motor is located on the back of each
headlamp housing and adjusts both the low beam
headlamp, high beam headlamp, and fog lamp (if
equipped) reflector frames in unison.
²Headlamp Leveling Switch- A thumbwheel
actuated headlamp leveling switch is mounted in the
instrument cluster bezel, below the cluster and out-
board of the steering column.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch is connected directly to the fuse block located
below the steering column through an integral inter-
face connector. Only the left (lighting), right (wiper)
control stalks and the hazard warning switch button
for the multi-function switch are visible, the remain-
der of the switch is concealed beneath the steering
column shrouds. The multi-function switch includes a
left (lighting) control stalk and a right (wiper) control
stalk. The left control stalk is dedicated to providing
almost all of the driver controls for the exterior light-
ing system.
8L - 2 LAMPS/LIGHTING - EXTERIORVA

FRONT FOG LAMPS
Vehicles equipped with optional front fog lamps
have a front fog lamp relay installed in a relay
bracket located below the forward edge of the driver
side front seat cushion within the driver side front
seat riser, a fog lamp switch installed in the cluster
bezel on the instrument panel outboard of the steer-
ing column, and a fog lamp bulb installed in each of
the two front lamp units. The front fog lamps have a
path to ground at all times through their connection
to the vehicle wire harness. The headlamp switch cir-
cuitry of the left (lighting) control stalk of the multi-
function switch controls front fog lamp operation by
providing battery current to the front fog lamp relay
only when the low beam headlamps are selected. The
fog lamp switch controls front fog lamp operation by
energizing or de-energizing the front fog lamp relay
control coil.
HAZARD WARNING LAMPS
With the hazard switch in the On position, the
hazard switch button illuminates and the right and
left turn signal indicators as well as the right and
left turn signal lamps begin to flash on and off. When
the hazard warning system is activated, the hazard
switch circuitry within the multi-function switch and
the wipers, turn signals and engine start control
module electronic circuitry within the fuse block will
repeatedly energize and de-energize the turn signal
relay located in the fuse block. The turn signal relay
switches battery current from a fused B(+) fuse in
the fuse block to the turn signal indicators and the
turn signal lamps. The flashing of the hazard switch
button illumination lamp is also controlled by the
output from the turn signal relay.
HEADLAMPS
The headlamp system includes the exterior lighting
switches integral to the left (lighting) control stalk of
the multi-function switch as well as the low and high
beam bulbs installed in the right and left front lamp
units (Fig. 1). The headlamp bulbs have a path to
ground at all times through the vehicle wire harness.
The exterior lighting switches control headlamp oper-
ation by providing battery current to the selected low
or high beam bulbs. Each front lamp unit includes
two integral adjustment screws to be used for static
horizontal and vertical aiming of the headlamp beam
reflectors.
HEADLAMP LEVELING
The headlamp leveling system includes a leveling
actuator motor integral to each front lamp unit, and
a rotary thumbwheel actuated headlamp leveling
switch in the cluster bezel on the instrument panel
outboard of the steering column. The headlamp lev-eling system allows the headlamp beam reflectors to
be adjusted to one of four vertical positions to com-
pensate for changes in inclination caused by the load-
ing of the vehicle suspension. The actuator motors
are mechanically connected through an integral
pushrod to an adjustable headlamp reflector. The
headlamp leveling switch is a resistor multiplexed
unit that provides one of four voltage outputs to the
headlamp leveling motors. The headlamp leveling
motors will move the headlamps to the selected posi-
tion based upon the voltage input received from the
switch. The headlamp leveling motors and switch
have a path to ground at all times. The headlamp
leveling components operate on battery current
received through the park lamps circuit so that the
system will only operate when the exterior lighting is
turned on.
PARK LAMPS
The park lamps system includes the exterior light-
ing switches integral to the left (lighting) control
stalk of the multi-function switch (Fig. 1), the front
park/side marker lamps, the front position lamps, the
rear park lamps, the rear side marker lamps, the
optional clearance lamps, and the license plate
lamps. Each of these lamps are provided with a path
to ground at all times through the vehicle wire har-
ness. The exterior lighting switches control the park
lamp operation by providing battery current through
the park lamps circuit to the appropriate lamp bulbs.
TURN SIGNAL LAMPS
When the left (lighting) control stalk of the multi-
function switch is activated (Fig. 1), the turn signal
Fig. 1 Lighting Switch
1 - LEFT TURN SIGNAL
2 - RIGHT TURN SIGNAL
3 -EXTERIOR LIGHTING
4 - BEAM SELECT (DIMMER)
5 - OPTICAL HORN
8L - 4 LAMPS/LIGHTING - EXTERIORVA
LAMPS/LIGHTING - EXTERIOR (Continued)

INSTALLATION
(1) Position the clearance lamp unit close enough
to the vehicle to reconnect the vehicle wire harness
to the bulb holder connector receptacle (Fig. 11).
(2) Position the clearance lamp unit to the vehicle.
(3) Install and tighten the two screws that secure
the clearance lamp unit to the vehicle.
(4) Reconnect the battery negative cable.
DAYTIME RUNNING LAMP
RELAY
REMOVAL
Daytime Running Lamps (DRL) are only used in
vehicles manufactured for the Canadian market,
where this is required equipment. On vehicles
equipped with DRL, a right and a left DRL relay are
each located in a dedicated connector of the vehicle
wire harness. Each connector is snapped into an
opening in a stamped sheet metal bracket which is
secured with screws within the driver side front seat
riser just beneath the seat riser cover panel.
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Move the driver side front seat to its most for-
ward position for easiest access to the seat riser
cover panel (Fig. 12).
(3) Remove the cover panel from the top of the
driver side seat riser.
(4) Remove the DRL relay by grasping it firmly
and pulling it straight out of the relay connector.
INSTALLATION
Daytime Running Lamps (DRL) are only used in
vehicles manufactured for the Canadian market,
where this is required equipment. On vehicles
equipped with DRL, a right and a left DRL relay are
each located in a dedicated connector of the vehiclewire harness. Each connector is snapped into an
opening in a stamped sheet metal bracket which is
secured with screws within the driver side front seat
riser just beneath the seat riser cover panel.
WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, DRIVER AIRBAG, PASSENGER
AIRBAG, SEAT BELT TENSIONER, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE. DIS-
CONNECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE SUP-
PLEMENTAL RESTRAINT SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the DRL relay to the relay connector.
(2) Align the DRL relay terminals with the termi-
nal cavities in the relay connector.
(3) Using hand pressure, push firmly and evenly
on the top of the DRL relay until the terminals are
fully seated in the relay connector.
(4) Position the cover panel onto the top of the
driver side seat riser (Fig. 12).
(5) Install and tighten the two screws that secure
the cover panel to the top of the seat riser under the
driver side front seat.
(6) Move the driver side front seat back to its driv-
ing position.
(7) Reconnect the battery negative cable.
Fig. 12 Seat Riser Cover
1 - DRIVER SEAT BACK
2 - COVER PANEL
3 - SCREW (2)
4 - SEAT RISER
VALAMPS/LIGHTING - EXTERIOR 8L - 9
CLEARANCE LAMP UNIT (Continued)

FOG LAMP BULB
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disengage and swing the retainers that secure
the front lamp unit rear cover to each side of the
lamp housing and remove the cover (Fig. 13).
(3) Disconnect the front lamp unit wire harness
connector from the fog lamp bulb base (Fig. 14).
(4) Disengage the two fog lamp bulb retainers by
pushing them slightly toward the front lamp unit
housing, outward to each side of the bulb base, then
pivot the retainers off of the bulb base.
(5) Remove the fog lamp bulb from the integral
bulb holder on the front lamp unit reflector.
INSTALLATION
(1) Position the fog lamp bulb into the integral
bulb holder on the front lamp unit reflector. Be cer-
tain that the lugs on the bulb base are engaged in
the recesses of the bulb holder (Fig. 14).
(2) Engage the two fog lamp bulb retainers by piv-
oting them over the bulb base, pressing them slightly
toward the front lamp unit housing, then inward on
each side of the bulb base.
(3) Reconnect the front lamp unit wire harness
connector to the fog lamp bulb base.(4) Position the front lamp unit rear cover onto the
lamp housing and engage the retainers over each
side of the cover to secure it (Fig. 13).
(5) Reconnect the battery negative cable.
FOG LAMP RELAY
REMOVAL
Fog lamps are optional equipment on this model.
On vehicles equipped with fog lamps, a fog lamp
relay is located in a dedicated connector of the vehi-
cle wire harness. This connector is snapped into an
opening in a stamped sheet metal bracket which is
secured with screws within the driver side front seat
riser just beneath the seat riser cover panel.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
Fig. 13 Front Lamp Unit Bulbs Remove/Install
1 - COVER RETAINER (2)
2 - BULB RETAINER (3)
3 - FOG LAMP BULB (OPTIONAL)
4 - COVER
5 - LOW BEAM BULB
6 - POSITION BULB
7 - HIGH BEAM BULB
8 - TURN/PARK/SIDE MARKER BULB
9 - FRONT LAMP UNIT
Fig. 14 Fog Lamp Bulb Remove/Install
1 - LAMP HOUSING
2 - BULB RETAINER
3 - CONNECTOR
4 - BULB BASE
8L - 10 LAMPS/LIGHTING - EXTERIORVA

(1) Disconnect and isolate the battery negative
cable.
(2) Move the driver side front seat to its most for-
ward position for easiest access to the seat riser
cover panel (Fig. 15).
(3) Remove the cover panel from the top of the
driver side seat riser.
(4) Remove the fog lamp relay by grasping it
firmly and pulling it straight out of the relay connec-
tor.
INSTALLATION
Fog lamps are optional equipment on this model.
On vehicles equipped with fog lamps, a fog lamp
relay is located in a dedicated connector of the vehi-
cle wire harness. This connector is snapped into an
opening in a stamped sheet metal bracket which is
secured with screws within the driver side front seat
riser just beneath the seat riser cover panel.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. DISCONNECT AND ISOLATE THE BAT-
TERY NEGATIVE (GROUND) CABLE, THEN WAIT
TWO MINUTES FOR THE SYSTEM CAPACITOR TO
DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE SUPPLEMENTALRESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the fog lamp relay to the relay connec-
tor.
(2) Align the fog lamp relay terminals with the
terminal cavities in the relay connector.
(3) Using hand pressure, push firmly and evenly
on the top of the fog lamp relay until the terminals
are fully seated in the relay connector.
(4) Position the cover panel onto the top of the
driver side seat riser (Fig. 15).
(5) Install and tighten the two screws that secure
the cover panel to the top of the seat riser under the
driver side front seat.
(6) Move the driver side front seat back to its driv-
ing position.
(7) Reconnect the battery negative cable.
FOG LAMP SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel (Fig. 16). (Refer to 23 - BODY/INSTRUMENT
PANEL/CLUSTER BEZEL - REMOVAL).
Fig. 15 Seat Riser Cover
1 - DRIVER SEAT BACK
2 - COVER PANEL
3 - SCREW (2)
4 - SEAT RISER
Fig. 16 Fog Lamp Switch
1 - FOG LAMP SWITCH
2 - SCREW (2)
3 - CLUSTER BEZEL
4 - TO REAR WINDOW DEFOGGER SWITCH (OPTION AL)
5 - TO HEADLAMP LEVELING SWITCH
6 - TO FOG LAMP SWITCH (OPTIONAL)
VALAMPS/LIGHTING - EXTERIOR 8L - 11
FOG LAMP RELAY (Continued)