air bleeding MERCEDES-BENZ SPRINTER 2005 Service Repair Manual

A worn, damaged wheel bearing or suspension
component are further causes of pull. A damaged
front tire (bruised, ply separation) can also cause
pull.
A common and frequently misdiagnosed pull condi-
tion is where direction of pull changes after a few
stops. The cause is a combination of brake drag fol-
lowed by fade at one of the brake units.
As the dragging brake overheats, efficiency is so
reduced that fade occurs. Since the opposite brake
unit is still functioning normally, its braking effect is
magnified. This causes pull to switch direction in
favor of the normally functioning brake unit.
An additional point when diagnosing a change in
pull condition concerns brake cool down. Remember
that pull will return to the original direction, if the
dragging brake unit is allowed to cool down (and is
not seriously damaged).
REAR BRAKE GRAB OR PULL
Rear grab or pull is usually caused by improperly
adjusted or seized parking brake cables, contami-
nated lining, bent or binding shoes and support
plates, or improperly assembled components. This is
particularly true when only one rear wheel is
involved. However, when both rear wheels are
affected, the master cylinder or proportioning valve
could be at fault.
BRAKES DO NOT HOLD AFTER DRIVING THROUGH DEEP
WATER PUDDLES
This condition is generally caused by water soaked
lining. If the lining is only wet, it can be dried by
driving with the brakes very lightly applied for a
mile or two. However, if the lining is both soaked and
dirt contaminated, cleaning and/or replacement will
be necessary.
BRAKE LINING CONTAMINATION
Brake lining contamination is mostly a product of
leaking calipers or worn seals, driving through deep
water puddles, or lining that has become covered
with grease and grit during repair. Contaminated lin-
ing should be replaced to avoid further brake prob-
lems.
WHEEL AND TIRE PROBLEMS
Some conditions attributed to brake components
may actually be caused by a wheel or tire problem.
A damaged wheel can cause shudder, vibration and
pull. A worn or damaged tire can also cause pull.
Severely worn tires with very little tread left can
produce a grab-like condition as the tire loses and
recovers traction. Flat-spotted tires can cause vibra-
tion and generate shudder during brake operation. A
tire with internal damage such as a severe bruise,
cut, or ply separation can cause pull and vibration.BRAKE NOISES
Some brake noise is common with rear drum
brakes and on some disc brakes during the first few
stops after a vehicle has been parked overnight or
stored. This is primarily due to the formation of trace
corrosion (light rust) on metal surfaces. This light
corrosion is typically cleared from the metal surfaces
after a few brake applications causing the noise to
subside.
BRAKE SQUEAK/SQUEAL
Brake squeak or squeal may be due to linings that
are wet or contaminated with brake fluid, grease, or
oil. Glazed linings and rotors with hard spots can
also contribute to squeak. Dirt and foreign material
embedded in the brake lining will also cause squeak/
squeal.
A very loud squeak or squeal is frequently a sign of
severely worn brake lining. If the lining has worn
through to the brake pads in spots, metal-to-metal
contact occurs. If the condition is allowed to continue,
rotors can become so scored that replacement is nec-
essary.
BRAKE CHATTER
Brake chatter is usually caused by loose or worn
components, or glazed/burnt lining. Rotors with hard
spots can also contribute to chatter. Additional causes
of chatter are out-of-tolerance rotors, brake lining not
securely attached to the shoes, loose wheel bearings
and contaminated brake lining.
THUMP/CLUNK NOISE
Thumping or clunk noises during braking are fre-
quentlynotcaused by brake components. In many
cases, such noises are caused by loose or damaged
steering, suspension, or engine components. However,
calipers that bind on the slide surfaces can generate
a thump or clunk noise.
STANDARD PROCEDURE
STANDARD PROCEDURE - MANUAL BLEEDING
Use Mopar brake fluid, or an equivalent quality
fluid meeting SAE and DOT 4 standards only. Use
fresh, clean fluid from a sealed container at all times.
(1) Remove reservoir filler caps and fill reservoir.
(2) If calipers, or wheel cylinders were overhauled,
open all caliper and wheel cylinder bleed screws.
Then close each bleed screw as fluid starts to drip
from it. Top off master cylinder reservoir once more
before proceeding.
(3) Attach one end of bleed hose to bleed screw
and insert opposite end in glass container partially
filled with brake fluid (Fig. 1). Be sure end of bleed
hose is immersed in fluid.
5 - 4 BRAKES - BASEVA
BRAKES - BASE (Continued)

(4) Open up bleeder, then have a helper press
down the brake pedal. Once the pedal is down close
the bleeder. Repeat bleeding until fluid stream is
clear and free of bubbles. Then move to the next
wheel.
STANDARD PROCEDURE - PRESSURE
BLEEDING
Use Mopar brake fluid, or an equivalent quality
fluid meeting SAE and DOT 4 standards only. Use
fresh, clean fluid from a sealed container at all times.
Follow the manufacturers instructions carefully
when using pressure equipment. Do not exceed the
tank manufacturers pressure recommendations. Gen-
erally, a tank pressure of 15-20 psi is sufficient for
bleeding.
Fill the bleeder tank with recommended fluid and
purge air from the tank lines before bleeding.
Do not pressure bleed without a proper master cyl-
inder adapter. The wrong adapter can lead to leak-
age, or drawing air back into the system.
HYDRAULIC/MECHANICAL
SPECIFICATIONS
SPECIFICATIONS - TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Brake Lines 14 Ð 124
Master Cylinder To Brake
Booster Nut28 Ð 248
Brake Caliper Adapter
Rear
M12 X 1.5 Bolt90 66 Ð
Brake Caliper Adapter
Rear
M14 X 1.5 Bolt170 125 Ð
Brake Caliper Adapter
Front170 125 Ð
Disc Brake Rotor Locking
Bolt
Front or Rear23 Ð 204
Wear Indicator To Caliper
Bolt
Front or Rear10 Ð 89
Fig. 1 Bleed Hose Setup
1 - BLEED HOSE
2 - FLUID CONTAINER PARTIALLY FILLED WITH FLUID
VABRAKES - BASE 5 - 5
BRAKES - BASE (Continued)

(8) Raise the vehicle and adjust the ALB controller
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
ALB CONTROLLER - ADJUSTMENTS).
(9) Lower the vehicle and test drive.
ADJUSTMENTS
ADJUSTMENT
(1) Clean any debris away from the test ports caps
at the ALB controller.
(2) Connect brake adapters special tool 9297 to the
test ports at the ALB controller.
(3) Install a Pressure Gauge, Special Tool
C-4007-A, to the adapters.
(4) Tighten all tube nut fittings to 17 N´m (145 in.
lbs.) torque.
(5) Bleed any air out of the system. This includes
bleeding the air from the hose between the pressure
test fitting and pressure gauge, which is done at the
pressure gauge.
NOTE: Adjustment is determined for the automatic
load-dependent brake power control system accord-
ing to the ALB plate. This is housed in the stowage
compartment under the front passenger's door
panel. The part number of the rear spring is
stamped into the spring eye. This must correspond
to the part number of the rear spring on the ALB
plate.
(6) To accurately adjust the rear axle load you
must first determine the rear axle load by weighing
the vehicle at a local scale.
(7) Install the brake pedal winch Special tool 9296
between the brake pedal and the driver seat and
slowly turn the dial until the specified inlet brake
pressure is indicated at the gauge.
NOTE: The pressure gauge, connected at the ALB
controller must indicate the outlet pressure which
is assigned on the ALB plate to the rear axle load
determined.
NOTE: If the rear axle load determined is between
two figures indicated on the ALB plate, the outlet
pressure should be determined accordingly.
(8) If the pressure measured differs from the spec-
ification, adjust the ALB controller (Fig. 16).
(9) Loosen the brake pedal winch.
(10) Adjust the outlet pressure by turning the
adjusting nut (Fig. 16)To increase pressure -
tighten the adjusting nut. To reduce pressure -
loosen the adjusting nut.(11) After adjustment reinstall the brake pedal
winch and recheck the pressures and readjust if
needed.
(12) Tighten the lock adjusting nut.
MASTER CYLINDER
DIAGNOSIS AND TESTING - MASTER
CYLINDER/POWER BOOSTER
(1) Start engine and check booster vacuum hose
connections. A hissing noise indicates vacuum leak.
Correct any vacuum leak before proceeding.
(2) Stop engine and shift transmission into Neu-
tral.
(3) Pump brake pedal until all vacuum reserve in
booster is depleted.
(4) Press and hold brake pedal under light foot
pressure. The pedal should hold firm, if the pedal
falls away master cylinder is faulty (internal leak-
age).
(5) Start engine and note pedal action. It should
fall away slightly under light foot pressure then hold
firm. If no pedal action is discernible, power booster,
vacuum supply, or vacuum check valve is faulty. Pro-
ceed to the POWER BOOSTER VACUUM TEST.
(6) If the POWER BOOSTER VACUUM TEST
passes, rebuild booster vacuum reserve as follows:
Release brake pedal. Increase engine speed to 1500
rpm, close the throttle and immediately turn off igni-
tion to stop engine.
(7) Wait a minimum of 90 seconds and try brake
action again. Booster should provide two or more vac-
uum assisted pedal applications. If vacuum assist is
not provided, booster is faulty.
Fig. 16 ALB CONTROLLER ADJUSTER NUT
1 - ALB ADJUSTER NUT
2 - SPRING
5 - 16 BRAKES - BASEVA
ALB CONTROLLER (Continued)

POWER BOOSTER VACUUM TEST
(1) Connect vacuum gauge to booster check valve
with short length of hose and T-fitting (Fig. 17).
(2) Start and run engine at curb idle speed for one
minute.
(3) Observe the vacuum supply. If vacuum supply
is not adequate, repair vacuum supply.
(4) Clamp hose shut between vacuum source and
check valve.
(5) Stop engine and observe vacuum gauge.
(6) If vacuum drops more than one inch HG (33
millibars) within 15 seconds, booster diaphragm or
check valve is faulty.
POWER BOOSTER CHECK VALVE TEST
(1) Disconnect vacuum hose from check valve.
(2) Remove check valve and valve seal from
booster.
(3) Use a hand operated vacuum pump for test.
(4) Apply 15-20 inches vacuum at large end of
check valve (Fig. 18).
(5) Vacuum should hold steady. If gauge on pump
indicates vacuum loss, check valve is faulty and
should be replaced.
STANDARD PROCEDURE - MASTER CYLINDER
BLEEDING
A new master cylinder should be bled before instal-
lation on the vehicle. Required bleeding tools include
bleed tubes and a wood dowel to stroke the pistons.
Bleed tubes can be fabricated from brake line.
(1) Mount master cylinder in vise.
(2) Attach bleed tubes to cylinder outlet ports.
Then position each tube end into reservoir (Fig. 19).
(3) Fill reservoir with fresh brake fluid.
(4) Press cylinder pistons inward with wood dowel.
Then release pistons and allow them to return under
spring pressure. Continue bleeding operations until
air bubbles are no longer visible in fluid.
REMOVAL
(1) Using a suction gun remove as much brake
fluid from the reservoir as possible (Fig. 20).
Fig. 17 Typical Booster Vacuum Test Connections
1 - TEE FITTING
2 - SHORT CONNECTING HOSE
3 - CHECK VALVE
4 - CHECK VALVE HOSE
5 - CLAMP TOOL
6 - INTAKE MANIFOLD
7 - VACUUM GAUGE
Fig. 18 Vacuum Check Valve And Seal
1 - BOOSTER CHECK VALVE
2 - APPLY TEST VACUUM HERE
3 - VALVE SEAL
Fig. 19 Master Cylinder Bleeding±Typical
1 - BLEEDING TUBES
2 - RESERVOIR
VABRAKES - BASE 5 - 17
MASTER CYLINDER (Continued)

BACKLITE - BULKHEAD TRIM PANEL -
INSTALLATION.......................23-81
BACKLITE - BULKHEAD TRIM PANEL -
REMOVAL..........................23-81
BACKUP LAMP BULB - INSTALLATION.....8L-6
BACKUP LAMP BULB - REMOVAL........8L-5
BALANCE - STANDARD PROCEDURE,
TIRE AND WHEEL.....................22-3
BALL JOINT - INSTALLATION, LOWER......2-6
BALL JOINT - REMOVAL, LOWER..........2-6
BAR - DESCRIPTION, STABILIZER.........2-9
BAR - INSTALLATION, STABILIZER.....2-15,2-9
BAR - OPERATION, STABILIZER...........2-9
BAR - REMOVAL, STABILIZER........2-15,2-9
BASE BRAKE, SPECIFICATIONS............5-6
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-74
BATTERY - DESCRIPTION...............8F-6
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY - OPERATION.................8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-14
BATTERY CABLES - INSTALLATION.......8F-16
BATTERY CABLES - OPERATION.........8F-14
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY ELECTROLYTE LEVEL -
STANDARD PROCEDURE, CHECKING.....8F-12
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY INSTALLATION, INSTALLATION
- AUXILIARY........................8F-13
BATTERY INSTALLATION, INSTALLATION
- UNDER HOOD......................8F-13
BATTERY REMOVAL, REMOVAL -
AUXILIARY..........................8F-13
BATTERY REMOVAL, REMOVAL - UNDER
HOOD..............................8F-12
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-6
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-6
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-11
BATTERY TRAY - DESCRIPTION.........8F-16
BATTERY TRAY - INSTALLATION.........8F-16
BATTERY TRAY - OPERATION...........8F-16
BATTERY TRAY - REMOVAL............8F-16
BEAM HEADLAMP BULB -
INSTALLATION, HIGH.................8L-17
BEAM HEADLAMP BULB -
INSTALLATION, LOW..................8L-19
BEAM HEADLAMP BULB - REMOVAL,
HIGH..............................8L-17
BEAM HEADLAMP BULB - REMOVAL,
LOW ..............................8L-18
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-17
BEAM INDICATOR - OPERATION, HIGH....8J-17
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, HUB...........2-5
BEARING - INSTALLATION, OUTPUT
SHAFT............................21-122
BEARING - REMOVAL, CENTER...........3-8
BEARING - REMOVAL, HUB..............2-4
BEARING - REMOVAL, OUTPUT SHAFT . . . 21-122
BEARINGS/SEALS - INSTALLATION, AXLE . . 3-17
BEARINGS/SEALS - INSTALLATION, AXLE
HUB................................3-20
BEARINGS/SEALS - REMOVAL, AXLE......3-17
BEARINGS/SEALS - REMOVAL, AXLE
HUB
................................3-20
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE
.....................7-5
BELT & RETRACTOR - INSTALLATION,
FRONT SEAT
........................8O-21
BELT & RETRACTOR - INSTALLATION,
REAR SEAT
.........................8O-29
BELT & RETRACTOR - REMOVAL, FRONT
SEAT
..............................8O-19BELT & RETRACTOR - REMOVAL, REAR
SEAT ..............................8O-27
BELT BUCKLE - INSTALLATION, FRONT
SEAT ..............................8O-23
BELT BUCKLE - REMOVAL, FRONT SEAT . . 8O-22
BELT SWITCH - DESCRIPTION, SEAT.....8O-31
BELT SWITCH - OPERATION, SEAT.......8O-31
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-31
BELT TENSIONER - OPERATION, SEAT....8O-32
BELT TENSIONERS - DESCRIPTION........7-5
BELT TENSIONERS - OPERATION..........7-5
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-34
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-33
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - INSTALLATION,
FRONT DOOR OUTER.................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR INNER..................23-87
BELT WEATHERSTRIP - REMOVAL,
FRONT DOOR OUTER.................23-87
BELTS - INSTALLATION, DRIVE............7-8
BELTS - REMOVAL, DRIVE...............7-8
BEZEL - INSTALLATION, ACCESSORY
SWITCH............................23-54
BEZEL - INSTALLATION, CLUSTER.......23-54
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-55
BEZEL - REMOVAL, ACCESSORY SWITCH . 23-54
BEZEL - REMOVAL, CLUSTER...........23-53
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-55
BLADE - DESCRIPTION, WIPER.........8R-15
BLADE - INSTALLATION, WIPER.........8R-16
BLADE - OPERATION, WIPER...........8R-15
BLADE - REMOVAL, WIPER............8R-16
BLEED PROCEDURE, STANDARD
PROCEDURE - POWER STEERING
PUMP FILL.........................19-14
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-4
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-17
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-16
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-16
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-17
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-16
BLOCK #1 - DESCRIPTION, FUSE......8W-97-2
BLOCK #1 - INSTALLATION, FUSE.....8W-97-3
BLOCK #1 - OPERATION, FUSE.......8W-97-2
BLOCK #1 - REMOVAL, FUSE.........8W-97-3
BLOCK #2 - DESCRIPTION, FUSE......8W-97-3
BLOCK #2 - OPERATION, FUSE.......8W-97-3
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-14
BLOCK HEATER - REMOVAL, ENGINE......7-14
BLOCK JOURNALS - STANDARD
PROCEDURE, MEASURE CRANKSHAFT
....9-35
BLOWER MOTOR - INSTALLATION
. . 24-33,24-40
BLOWER MOTOR - REMOVAL
......24-32,24-39
BLOWER MOTOR RELAY - DESCRIPTION
. . 24-23
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING
.......................24-24
BLOWER MOTOR RELAY -
INSTALLATION
.......................24-24
BLOWER MOTOR RELAY - OPERATION
. . . 24-23
BLOWER MOTOR RELAY - REMOVAL
.....24-24
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION
.......................24-16
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING
.............24-16
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION
.......................24-17
BLOWER MOTOR RESISTOR BLOCK -
OPERATION
.........................24-16
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL
..........................24-16BLOWER MOTOR SWITCH -
DESCRIPTION..................24-17,24-22
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING..................24-17,24-23
BLOWER MOTOR SWITCH -
INSTALLATION.......................24-23
BLOWER MOTOR SWITCH - OPERATION . . 24-17,
24-22
BLOWER MOTOR SWITCH - REMOVAL . . . 24-17,
24-23
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-1
BODY & CABLE - REMOVAL, ANTENNA....8A-1
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BOLT INSPECTION - STANDARD
PROCEDURE, CYLINDER HEAD...........9-21
BOOST PRESSURE SENSOR -
DESCRIPTION.......................14-17
BOOST PRESSURE SENSOR -
DIAGNOSIS AND TESTING.............14-18
BOOST PRESSURE SENSOR -
INSTALLATION.......................14-18
BOOST PRESSURE SENSOR -
OPERATION.........................14-18
BOOST PRESSURE SENSOR - REMOVAL . . 14-18
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-19
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-16
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-19
BOOSTER - OPERATION, POWER BRAKE....5-19
BOOSTER - REMOVAL, POWER BRAKE....5-19
BORES - STANDARD PROCEDURE,
MEASURING CYLINDER................9-34
BOX - INSTALLATION, GLOVE...........23-56
BOX - REMOVAL, GLOVE..............23-56
B-PILLAR TRIM - INSTALLATION........23-69
B-PILLAR TRIM - REMOVAL............23-68
BRACKET - INSTALLATION, LICENSE
PLATE .............................23-47
BRACKET - INSTALLATION, PASSENGER
AIRBAG............................8O-27
BRACKET - INSTALLATION, REAR VIEW
MIRROR SUPPORT...................23-72
BRACKET - REMOVAL, LICENSE PLATE . . . 23-47
BRACKET - REMOVAL, PASSENGER
AIRBAG............................8O-27
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-27
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-3
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-19
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-19
BRAKE BOOSTER - OPERATION, POWER . . . 5-19
BRAKE BOOSTER - REMOVAL, POWER....5-19
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-25
BRAKE FLUID - DESCRIPTION............0-3
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-14
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-14
BRAKE FLUID, SPECIFICATIONS..........5-14
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-11
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-12
BRAKE LAMP SWITCH - INSTALLATION....8L-6
BRAKE LAMP SWITCH - REMOVAL.......8L-6
BRAKE, SPECIAL TOOLS - PARK.........5-23
BRAKE, SPECIFICATIONS - BASE..........5-6
BRAKE SWITCH - INSTALLATION, PARK . . . 8L-20
BRAKE SWITCH - REMOVAL, PARK
......8L-20
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE
........................5-2
BRAKE WEAR INDICATOR -
DESCRIPTION
.......................8J-12
BRAKE WEAR INDICATOR - OPERATION
. . . 8J-12
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION
.......................8J-11
2 INDEXVA
Description Group-Page Description Group-Page Description Group-Page

COVER - REMOVAL, TIMING CHAIN.......9-59
COVER - REMOVAL, TOP..............23-64
COVER - TRAY - INSTALLATION, TOP.....23-64
COVER - TRAY - REMOVAL, TOP........23-63
COVER(S) - INSTALLATION, CYLINDER
HEAD...............................9-30
COVER(S) - REMOVAL, CYLINDER HEAD . . . 9-30
COWL TRIM - INSTALLATION...........23-70
COWL TRIM - REMOVAL...............23-70
CRADLE CROSSMEMBER -
INSTALLATION, ENGINE................13-8
CRADLE CROSSMEMBER - REMOVAL,
ENGINE.............................13-6
CRANKSHAFT - INSTALLATION...........9-36
CRANKSHAFT - REMOVAL..............9-35
CRANKSHAFT AND BLOCK JOURNALS -
STANDARD PROCEDURE, MEASURE......9-35
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........................9-38
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL...........................9-38
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........................9-37
CRANKSHAFT OIL SEAL - REAR -
REMOVAL...........................9-37
CRANKSHAFT POSITION SENSOR -
DESCRIPTION.......................14-20
CRANKSHAFT POSITION SENSOR -
INSTALLATION.......................14-20
CRANKSHAFT POSITION SENSOR -
OPERATION..........................14-20
CRANKSHAFT POSITION SENSOR -
REMOVAL..........................14-20
CROSSMEMBER - INSTALLATION,
ENGINE CRADLE......................13-8
CROSSMEMBER - INSTALLATION,
RADIATOR..........................23-48
CROSSMEMBER - REMOVAL, ENGINE
CRADLE.............................13-6
CROSSMEMBER - REMOVAL, RADIATOR . . 23-47
CROSSMEMBER - TRANSMISSION -
INSTALLATION, REAR..................13-9
CROSSMEMBER - TRANSMISSION -
REMOVAL, REAR......................13-9
CUP HOLDER - INSTALLATION..........23-56
CUP HOLDER - REMOVAL..............23-55
CUSHION - FRONT - INSTALLATION,
SEAT ..............................23-78
CUSHION - FRONT - REMOVAL, SEAT....23-78
CUSHION/COVER - REAR -
INSTALLATION, SEAT.................23-80
CUSHION/COVER - REAR -
INSTALLATION, SEAT BACK............23-80
CUSHION/COVER - REAR - REMOVAL,
SEAT
..............................23-80
CUSHION/COVER - REAR - REMOVAL,
SEAT BACK
.........................23-80
CYLINDER - INSTALLATION, KEY/LOCK
....19-7
CYLINDER - INSTALLATION, LOCK
.......23-18
CYLINDER - INSTALLATION, MASTER
.....5-18
CYLINDER - REMOVAL, KEY/LOCK
........19-6
CYLINDER - REMOVAL, LOCK
...........23-18
CYLINDER - REMOVAL, MASTER
.........5-17
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER
.................5-17
CYLINDER BORES - STANDARD
PROCEDURE, MEASURING
..............9-34
CYLINDER HEAD - INSTALLATION
........9-25
CYLINDER HEAD - REMOVAL
............9-22
CYLINDER HEAD BOLT INSPECTION -
STANDARD PROCEDURE
................9-21
CYLINDER HEAD COVER(S) -
INSTALLATION
........................9-30
CYLINDER HEAD COVER(S) - REMOVAL
. . . 9-30
CYLINDER HEAD FRONT COVER -
INSTALLATION
........................9-26
CYLINDER HEAD FRONT COVER -
REMOVAL
...........................9-23
CYLINDER HEAD GUIDE RAIL -
INSTALLATION
........................9-26
CYLINDER HEAD GUIDE RAIL -
REMOVAL
...........................9-24
CYLINDER HEAD SURFACE - STANDARD
PROCEDURE, MEASURE
................9-21
CYLINDER LEAK DOWN TEST -
STANDARD PROCEDURE
.................9-3CYLINDER PRESSURE LOSS -
STANDARD PROCEDURE,
DETERMINING.........................9-4
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER......5-16
DAMPER - INSTALLATION, VIBRATION.....9-48
DAMPER - REMOVAL, VIBRATION........9-47
DAYTIME RUNNING LAMP RELAY -
INSTALLATION........................8L-9
DAYTIME RUNNING LAMP RELAY -
REMOVAL...........................8L-9
DCHA - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL HEATER........24-72
DECOUPLER - DIAGNOSIS AND
TESTING, GENERATOR................8F-19
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR........................8F-19
DECOUPLER PULLEY - INSTALLATION,
GENERATOR........................8F-21
DECOUPLER PULLEY - OPERATION,
GENERATOR........................8F-19
DECOUPLER PULLEY - REMOVAL,
GENERATOR........................8F-20
DEFROSTER DUCTS - INSTALLATION.....24-33
DEFROSTER DUCTS - REMOVAL.........24-33
DELAY RELAY - INSTALLATION, TIME....8L-33
DELAY RELAY - REMOVAL, TIME........8L-32
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL RESTRAINT............8O-6
DETERMINING CYLINDER PRESSURE
LOSS - STANDARD PROCEDURE..........9-4
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE........................8W-01-7
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS, DIAGNOSIS AND TESTING -
SCHEMATICS........................21-47
DIESEL - DESCRIPTION, 2.7L............11-1
DIESEL - SPECIFICATIONS, STARTER
MOTOR............................8F-29
DIESEL - TORQUE, 2.7L...............8F-17
DIESEL - TORQUE, STARTER...........8F-29
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-1
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-2
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-3
DIESEL SUPPLEMENTAL HEATER - DCHA
- DIAGNOSIS AND TESTING............24-72
DIMENSIONS - SPECIFICATIONS, FRAME . . . 13-4
DIMENSIONS - SPECIFICATIONS,
OPENING...........................23-90
DIODE - INSTALLATION.............8W-01-9
DIODE - REMOVAL.................8W-01-9
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-7
DISCHARGE LINE - INSTALLATION, A/C . . . 24-54
DISCHARGE LINE - REMOVAL, A/C.......24-53
DISCONNECTING AND CONNECTING
FUEL LINES - STANDARD PROCEDURE....14-2
DISTRIBUTION - DESCRIPTION,
POWER..........................8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-3
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-3
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR.............................24-34
DISTRIBUTION DUCTS - REMOVAL,
FLOOR.............................24-33
DOME LAMP/INTRUSION SENSOR -
INSTALLATION.......................8L-31
DOME LAMP/INTRUSION SENSOR -
REMOVAL..........................8L-31
DOME LAMP/INTRUSION SENSOR BULB
- INSTALLATION
.....................8L-30
DOME LAMP/INTRUSION SENSOR BULB
- REMOVAL
.........................8L-30
DOME/READING LAMP BULB -
INSTALLATION
.......................8L-29
DOME/READING LAMP BULB - REMOVAL
. 8L-29
DOME/READING LAMP UNIT -
INSTALLATION
.......................8L-30DOME/READING LAMP UNIT - REMOVAL . . 8L-30
DOOR - ASSEMBLY...................23-28
DOOR - ASSEMBLY, SLIDING...........23-43
DOOR - DISASSEMBLY................23-26
DOOR - DISASSEMBLY, SLIDING........23-42
DOOR - INSTALLATION...........23-14,23-30
DOOR - INSTALLATION, FUEL FILL.......23-47
DOOR - INSTALLATION, SLIDING........23-44
DOOR - REMOVAL...............23-14,23-25
DOOR - REMOVAL, FUEL FILL..........23-47
DOOR - REMOVAL, SLIDING............23-41
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION.....................24-20
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-21
DOOR ACTUATOR - OPERATION,
RECIRCULATION.....................24-20
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-21
DOOR CABLES - INSTALLATION, MODE . . . 24-19
DOOR CABLES - REMOVAL, MODE.......24-19
DOOR GLASS - INSTALLATION....23-15,23-31,
23-46
DOOR GLASS - REMOVAL . . . 23-15,23-31,23-46
DOOR INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT................23-87
DOOR INNER BELT WEATHERSTRIP -
REMOVAL, FRONT....................23-87
DOOR JAMB SWITCH - INSTALLATION.....8L-31
DOOR JAMB SWITCH - REMOVAL.......8L-31
DOOR LOCK MOTOR - INSTALLATION.....8N-1
DOOR LOCK MOTOR - REMOVAL.........8N-1
DOOR OPENING SEALS - INSTALLATION . . 23-87
DOOR OPENING SEALS - REMOVAL......23-87
DOOR OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT................23-87
DOOR OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT....................23-87
DOSING PUMP - DESCRIPTION, FUEL....24-74
DOSING PUMP - INSTALLATION, FUEL....24-74
DOSING PUMP - OPERATION, FUEL......24-74
DOSING PUMP - REMOVAL, FUEL.......24-74
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE.................5-8
D-PILLAR TRIM - INSTALLATION........23-70
D-PILLAR TRIM - REMOVAL............23-70
DRAIN AND FILL - STANDARD
PROCEDURE.........................3-11
DRAINING COOLING SYSTEM -
STANDARD PROCEDURE................7-12
DRAINING WATER FROM FUEL FILTER -
STANDARD PROCEDURES...............14-2
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-10
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY..........................7-5
DRIVE BELTS - INSTALLATION............7-8
DRIVE BELTS - REMOVAL................7-8
DRIVE VISCOUS CLUTCH -
INSTALLATION, FAN...................7-16
DRIVE VISCOUS CLUTCH - REMOVAL,
FAN ................................7-16
DRIVER AIRBAG - DESCRIPTION........8O-16
DRIVER AIRBAG - INSTALLATION.......8O-18
DRIVER AIRBAG - OPERATION..........8O-17
DRIVER AIRBAG - REMOVAL...........8O-17
DRIVER HEATED SEAT SWITCH -
DESCRIPTION........................8G-2
DRIVER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING..............8G-2
DRIVER HEATED SEAT SWITCH -
INSTALLATION.......................8G-3
DRIVER HEATED SEAT SWITCH -
OPERATION..........................8G-2
DRIVER HEATED SEAT SWITCH -
REMOVAL...........................8G-3
DRIVING CLUTCH K1 - ASSEMBLY.......21-75
DRIVING CLUTCH K1 - DISASSEMBLY....21-74
DRIVING CLUTCH K2 - ASSEMBLY.......21-78
DRIVING CLUTCH K2 - DISASSEMBLY....21-76
DRIVING CLUTCH K3 - ASSEMBLY.......21-80
DRIVING CLUTCH K3 - DISASSEMBLY
....21-80
DRIVING CLUTCHES - DESCRIPTION
.....21-72
DRIVING CLUTCHES - OPERATION
.......21-72
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE
............8W-01-8
DRUM IN HAT BRAKE - CLEANING,
REAR
...............................5-27
VAINDEX 5
Description Group-Page Description Group-Page Description Group-Page

LATCH STRIKER - REMOVAL, REAR......23-41
LEAD - DIAGNOSIS AND TESTING,
TIRE/VEHICLE........................22-8
LEAK DOWN TEST - STANDARD
PROCEDURE, CYLINDER.................9-3
LEAKAGE - DIAGNOSIS AND TESTING,
PUMP.............................19-12
LEAKS - DIAGNOSIS AND TESTING,
CHARGE AIR COOLER SYSTEM..........11-4
LEAKS - DIAGNOSIS AND TESTING,
COOLING SYSTEM....................7-10
LEAKS - DIAGNOSIS AND TESTING,
REFRIGERANT SYSTEM...............24-46
LEAKS - DIAGNOSIS AND TESTING,
WATER .............................23-1
LEAKS - STANDARD PROCEDURE,
REPAIRING.........................22-10
LEFT MOUNT - INSTALLATION...........9-49
LEFT MOUNT - REMOVAL...............9-49
LEVEL - DIAGNOSIS AND TESTING,
EFFECTS OF INCORRECT FLUID........21-102
LEVEL - STANDARD PROCEDURE,
BRAKE FLUID........................5-14
LEVEL - STANDARD PROCEDURE,
CHECK OIL........................21-102
LEVEL - STANDARD PROCEDURE,
CHECKING BATTERY ELECTROLYTE......8F-12
LEVEL - STANDARD PROCEDURE,
REFRIGERANT OIL...................24-65
LEVEL INDICATOR - DESCRIPTION, LOW
OIL................................8J-18
LEVEL INDICATOR - OPERATION, LOW
OIL.................................8J-18
LEVEL SENDING UNIT / SENSOR -
DESCRIPTION, FUEL..................14-15
LEVEL SENDING UNIT / SENSOR -
INSTALLATION, FUEL.................14-15
LEVEL SENDING UNIT / SENSOR -
REMOVAL, FUEL.....................14-15
LEVEL SENSOR - INSTALLATION,
COOLANT............................7-13
LEVEL SENSOR - REMOVAL, COOLANT....7-13
LEVEL SWITCH - DESCRIPTION,
WASHER FLUID......................8R-7
LEVEL SWITCH - OPERATION, WASHER
FLUID..............................8R-8
LEVELING MOTOR - INSTALLATION,
HEADLAMP.........................8L-16
LEVELING MOTOR - REMOVAL,
HEADLAMP.........................8L-15
LEVELING SWITCH - INSTALLATION,
HEADLAMP.........................8L-17
LEVELING SWITCH - REMOVAL,
HEADLAMP.........................8L-16
LEVER - INSTALLATION................5-26
LEVER - INSTALLATION, ALB............5-15
LEVER - REMOVAL....................5-26
LEVER - REMOVAL, ALB................5-15
LICENSE PLATE BRACKET -
INSTALLATION.......................23-47
LICENSE PLATE BRACKET - REMOVAL....23-47
LICENSE PLATE LAMP BULB -
INSTALLATION.......................8L-18
LICENSE PLATE LAMP BULB - REMOVAL . . 8L-17
LICENSE PLATE LAMP UNIT -
INSTALLATION.......................8L-18
LICENSE PLATE LAMP UNIT - REMOVAL . . 8L-18
LIGHTER LAMP UNIT - INSTALLATION,
ASH RECEIVER/CIGAR.................8L-27
LIGHTER LAMP UNIT - REMOVAL, ASH
RECEIVER/CIGAR.....................8L-27
LIGHTER OUTLET - DESCRIPTION,
CIGAR...........................8W-97-1
LIGHTER OUTLET - DIAGNOSIS AND
TESTING, CIGAR...................8W-97-2
LIGHTER OUTLET - OPERATION, CIGAR . 8W-97-2
LIGHTER OUTLET - REMOVAL, CIGAR . . 8W-97-2
LIGHTING - SPECIFICATIONS, INTERIOR . . 8L-26
LINE - DESCRIPTION, REFRIGERANT.....24-44
LINE - INSTALLATION, A/C DISCHARGE . . . 24-54
LINE - INSTALLATION, FUEL............24-76
LINE - INSTALLATION, LIQUID..........24-59
LINE - INSTALLATION, SUCTION.........24-66
LINE - OPERATION, REFRIGERANT
.......24-44
LINE - REMOVAL, A/C DISCHARGE
.......24-53
LINE - REMOVAL, FUEL
................24-75
LINE - REMOVAL, LIQUID
..............24-58
LINE - REMOVAL, SUCTION
............24-66LINE FROM PUMP TO COOLER TUBE -
INSTALLATION, RETURN...............19-15
LINE FROM PUMP TO COOLER TUBE -
REMOVAL, RETURN..................19-15
LINES - DIAGNOSIS AND TESTING, HIGH
PRESSURE FUEL......................14-1
LINES - INSTALLATION, HIGH PRESSURE . . 14-7
LINES - INSTALLATION, OIL COOLER......9-50
LINES - INSTALLATION, UNDERBODY....24-69
LINES - REMOVAL, HIGH PRESSURE......14-6
LINES - REMOVAL, OIL COOLER.........9-50
LINES - REMOVAL, UNDERBODY........24-68
LINES - STANDARD PROCEDURE,
DISCONNECTING AND CONNECTING
FUEL...............................14-2
LINK - INSTALLATION, STABILIZER....2-16,2-9
LINK - REMOVAL, STABILIZER........2-16,2-9
LINKAGE - DESCRIPTION, WIPER.......8R-17
LINKAGE - INSTALLATION, WIPER.......8R-18
LINKAGE - OPERATION, WIPER.........8R-17
LINKAGE - REMOVAL, WIPER...........8R-17
LIQUID LINE - INSTALLATION...........24-59
LIQUID LINE - REMOVAL..............24-58
LOADS - STANDARD PROCEDURE,
TESTING FOR A SHORT TO GROUND
ON FUSES POWERING SEVERAL......8W-01-8
LOCATION - DESCRIPTION, CONNECTOR/
GROUND/SPLICE...................8W-91-1
LOCATIONS - INSPECTION, FLUID
FILL/CHECK............................0-4
LOCK CABLE - INSTALLATION, PARK....21-126
LOCK CABLE - REMOVAL, PARK........21-125
LOCK CONTROL - INSTALLATION, LATCH . . 23-40
LOCK CONTROL - REMOVAL, LATCH.....23-39
LOCK CYLINDER - INSTALLATION.......23-18
LOCK CYLINDER - REMOVAL...........23-18
LOCK MOTOR - INSTALLATION, DOOR....8N-1
LOCK MOTOR - REMOVAL, DOOR........8N-1
LOCK SWITCH - DESCRIPTION, MASTER . . . 8N-2
LOCK SWITCH - DIAGNOSIS AND
TESTING, MASTER....................8N-2
LOCK SWITCH - INSTALLATION, MASTER . . 8N-2
LOCK SWITCH - REMOVAL, MASTER......8N-2
LOCKS - DESCRIPTION, POWER.........8N-1
LOOP ADJUSTER - INSTALLATION, SEAT
BELT TURNING......................8O-34
LOOP ADJUSTER - REMOVAL, SEAT
BELT TURNING......................8O-33
LOSS - STANDARD PROCEDURE,
DETERMINING CYLINDER PRESSURE......9-4
LOW BEAM HEADLAMP BULB -
INSTALLATION.......................8L-19
LOW BEAM HEADLAMP BULB -
REMOVAL..........................8L-18
LOW FUEL INDICATOR - DESCRIPTION . . . 8J-18
LOW FUEL INDICATOR - OPERATION.....8J-18
LOW INDICATOR - DESCRIPTION,
COOLANT...........................8J-14
LOW INDICATOR - OPERATION,
COOLANT...........................8J-14
LOW OIL LEVEL INDICATOR -
DESCRIPTION.......................8J-18
LOW OIL LEVEL INDICATOR -
OPERATION.........................8J-18
LOW PRESSURE FUEL PUMP TEST -
STANDARD PROCEDURE................14-3
LOW PRESSURE PUMP - DESCRIPTION . . . 14-7
LOW PRESSURE PUMP - INSTALLATION . . 14-11
LOW PRESSURE PUMP - OPERATION.....14-8
LOW PRESSURE PUMP - REMOVAL
.......14-9
LOWER BALL JOINT - INSTALLATION
......2-6
LOWER BALL JOINT - REMOVAL
..........2-6
LOWER CONTROL ARM - INSTALLATION
....2-6
LOWER CONTROL ARM - REMOVAL
.......2-6
LOWER ROLLER ARM - INSTALLATION
. . . 23-38
LOWER ROLLER ARM - REMOVAL
.......23-38
LUBRICANT RECOMMENDATIONS -
STANDARD PROCEDURE, PARTS
..........0-5
MAINTENANCE INDICATOR -
DESCRIPTION
.......................8J-19
MAINTENANCE INDICATOR - OPERATION
. . 8J-19
MAINTENANCE SCHEDULES -
DESCRIPTION
.........................0-7
MALFUNCTION INDICATOR -
DESCRIPTION, TRACTION CONTROL
.....8J-25
MALFUNCTION INDICATOR -
OPERATION, TRACTION CONTROL
.......8J-25MALFUNCTION INDICATOR LAMP (MIL) -
DESCRIPTION.......................8J-20
MALFUNCTION INDICATOR LAMP (MIL) -
OPERATION.........................8J-20
MANIFOLD - INSTALLATION, EXHAUST....9-59
MANIFOLD - INSTALLATION, INTAKE......9-58
MANIFOLD - REMOVAL, EXHAUST........9-59
MANIFOLD - REMOVAL, INTAKE..........9-57
MANIFOLD AIR FLOW (MAF) SENSOR -
DESCRIPTION.......................14-30
MANIFOLD AIR FLOW (MAF) SENSOR -
INSTALLATION.......................14-31
MANIFOLD AIR FLOW (MAF) SENSOR -
OPERATION.........................14-30
MANIFOLD AIR FLOW (MAF) SENSOR -
REMOVAL..........................14-31
MANUAL - INSTALLATION, WINDOW
REGULATOR........................23-23
MANUAL - REMOVAL, WINDOW
REGULATOR........................23-22
MANUAL BLEEDING - STANDARD
PROCEDURE..........................5-4
MARKER LAMP BULB - INSTALLATION,
FRONT TURN/PARK/SIDE..............8L-15
MARKER LAMP BULB - INSTALLATION,
REAR SIDE.........................8L-21
MARKER LAMP BULB - REMOVAL,
FRONT TURN/PARK/SIDE..............8L-14
MARKER LAMP BULB - REMOVAL, REAR
SIDE..............................8L-21
MASTER CYLINDER - INSTALLATION......5-18
MASTER CYLINDER - REMOVAL...........5-17
MASTER CYLINDER BLEEDING -
STANDARD PROCEDURE................5-17
MASTER CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING..............5-16
MASTER LOCK SWITCH - DESCRIPTION . . . 8N-2
MASTER LOCK SWITCH - DIAGNOSIS
AND TESTING........................8N-2
MASTER LOCK SWITCH - INSTALLATION . . 8N-2
MASTER LOCK SWITCH - REMOVAL......8N-2
MATCH MOUNTING - STANDARD
PROCEDURE.........................22-2
MATS - INSTALLATION, CARPETS AND
FLOOR.............................23-70
MATS - REMOVAL, CARPETS AND
FLOOR.............................23-69
MEASURE CRANKSHAFT AND BLOCK
JOURNALS - STANDARD PROCEDURE.....9-35
MEASURE CYLINDER HEAD SURFACE -
STANDARD PROCEDURE................9-21
MEASURING CYLINDER BORES -
STANDARD PROCEDURE................9-34
MEASURING PISTON PROTRUSION -
STANDARD PROCEDURE................9-42
MECHANISM - DESCRIPTION, SHIFT....21-133
MECHANISM - INSTALLATION, SHIFT....21-135
MECHANISM - OPERATION, SHIFT......21-133
MECHANISM - REMOVAL, SHIFT.......21-134
METRIC SYSTEM - DESCRIPTION......Intro.-5
MICRO 420 BATTERY TESTER -
STANDARD PROCEDURE, USING........8F-11
MIRROR - GLASS - INSTALLATION, SIDE
VIEW..............................23-49
MIRROR - GLASS - REMOVAL, SIDE
VIEW..............................23-49
MIRROR - INSTALLATION, SIDE VIEW....23-48
MIRROR - REMOVAL, REAR VIEW.......23-72
MIRROR - REMOVAL, SIDE VIEW
........23-48
MIRROR SUPPORT BRACKET -
INSTALLATION, REAR VIEW
............23-72
MIRROR SWITCH - DIAGNOSIS AND
TESTING, POWER
.....................8N-3
MIRROR SWITCH - INSTALLATION,
POWER
.............................8N-4
MIRROR SWITCH - REMOVAL, POWER
....8N-3
MIRRORS - DESCRIPTION, POWER
.......8N-3
MODE DOOR CABLES - INSTALLATION
. . . 24-19
MODE DOOR CABLES - REMOVAL
.......24-19
MODULE - DESCRIPTION, AIRBAG
CONTROL
...........................8O-8
MODULE - DESCRIPTION, CENTRAL
TIMER
..............................8E-1
MODULE - DESCRIPTION, CONTROL
.....24-24
MODULE - DESCRIPTION, ENGINE
CONTROL
...........................8E-3
MODULE - DESCRIPTION, FUEL TANK
....14-13
10 INDEXVA
Description Group-Page Description Group-Page Description Group-Page

PANEL CENTER BEZEL - REMOVAL,
INSTRUMENT.......................23-55
PANEL DUCTS - INSTALLATION,
INSTRUMENT.......................24-38
PANEL DUCTS - REMOVAL,
INSTRUMENT.......................24-37
PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC BODY............23-3
PARK BRAKE, SPECIAL TOOLS...........5-23
PARK BRAKE SWITCH - INSTALLATION . . . 8L-20
PARK BRAKE SWITCH - REMOVAL.......8L-20
PARK LOCK CABLE - INSTALLATION.....21-126
PARK LOCK CABLE - REMOVAL........21-125
PARKING BRAKE CABLES -
ADJUSTMENT........................5-25
PARK/NEUTRAL CONTACT -
DESCRIPTION......................21-139
PARK/NEUTRAL CONTACT - OPERATION . 21-140
PARTS & LUBRICANT
RECOMMENDATIONS - STANDARD
PROCEDURE..........................0-5
PASSENGER AIRBAG - DESCRIPTION....8O-23
PASSENGER AIRBAG - INSTALLATION....8O-26
PASSENGER AIRBAG - OPERATION......8O-24
PASSENGER AIRBAG - REMOVAL........8O-24
PASSENGER AIRBAG BRACKET -
INSTALLATION......................8O-27
PASSENGER AIRBAG BRACKET -
REMOVAL..........................8O-27
PASSENGER HEATED SEAT SWITCH -
DESCRIPTION.........................8G-5
PASSENGER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING..............8G-5
PASSENGER HEATED SEAT SWITCH -
INSTALLATION.......................8G-5
PASSENGER HEATED SEAT SWITCH -
OPERATION..........................8G-5
PASSENGER HEATED SEAT SWITCH -
REMOVAL...........................8G-5
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR..........................22-8
PEDAL - INSTALLATION................5-19
PEDAL - REMOVAL....................5-18
PEDAL POSITION SENSOR -
DESCRIPTION, ACCELERATOR..........14-17
PERFORMANCE - DIAGNOSIS AND
TESTING, HEATER.....................24-4
PERFORMANCE TEST - DIAGNOSIS AND
TESTING, A/C........................24-3
PILLAR - INSTALLATION, REAR.........8L-29
PILLAR - REMOVAL, REAR.............8L-28
PINION SEAL - INSTALLATION...........3-22
PINION SEAL - REMOVAL...............3-22
PIPE - INSTALLATION, EXHAUST.........11-3
PIPE - REMOVAL, EXHAUST.............11-3
PISTON & CONNECTING ROD -
DESCRIPTION........................9-40
PISTON PROTRUSION - STANDARD
PROCEDURE, MEASURING..............9-42
PISTON RING FITTING - STANDARD
PROCEDURE.........................9-46
PISTONS - DESCRIPTION.............21-128
PISTONS - OPERATION...............21-128
PLANETARY GEARTRAIN - ASSEMBLY . . . 21-131
PLANETARY GEARTRAIN - DESCRIPTION . 21-130
PLANETARY GEARTRAIN -
DISASSEMBLY......................21-131
PLANETARY GEARTRAIN - OPERATION . . 21-130
PLASTIC BODY PANEL REPAIR -
STANDARD PROCEDURE................23-3
PLATE BRACKET - INSTALLATION,
LICENSE...........................23-47
PLATE BRACKET - REMOVAL, LICENSE . . . 23-47
PLATE LAMP BULB - INSTALLATION,
LICENSE...........................8L-18
PLATE LAMP BULB - REMOVAL,
LICENSE...........................8L-17
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-18
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-18
PLATES - INSTALLATION, SPRING
CLAMP..............................2-8
PLATES - INSTALLATION, SPRING STOP....2-9
PLATES - REMOVAL, SPRING CLAMP
......2-8
PLATES - REMOVAL, SPRING STOP
........2-9
PLUG - INSTALLATION, GLOW
............8I-1
PLUG - REMOVAL, GLOW
...............8I-1
PLUG RELAY - DESCRIPTION, GLOW
......8I-2PLUG RELAY - OPERATION, GLOW........8I-2
PLUG RELAYS - DIAGNOSIS AND
TESTING, GLOW.......................8I-2
PLUGS - STANDARD PROCEDURE,
REPLACING ENGINE CORE AND OIL
GALLERY............................9-34
PLUMBING - CLEANING, CHARGE AIR
COOLER.............................11-5
PLUMBING - DESCRIPTION, CHARGE
AIR COOLER.........................11-4
PLUMBING - INSPECTION, CHARGE AIR
COOLER.............................11-5
PLUMBING - INSTALLATION, CHARGE
AIR COOLER.........................11-5
PLUMBING - OPERATION, CHARGE AIR
COOLER.............................11-4
PLUMBING - REMOVAL, CHARGE AIR
COOLER.............................11-5
PLUMBING - WARNING................24-44
PLY TIRES - DESCRIPTION, RADIAL.......22-6
POLISH - DESCRIPTION, FINESSE
SANDING/BUFFING...................23-75
POSITION - STANDARD PROCEDURE,
CHECKING CAMSHAFT.................9-27
POSITION LAMP BULB - INSTALLATION,
FRONT.............................8L-14
POSITION LAMP BULB - REMOVAL,
FRONT.............................8L-14
POSITION SENSOR - DESCRIPTION,
ACCELERATOR PEDAL.................14-17
POSITION SENSOR - DESCRIPTION,
CAMSHAFT.........................14-19
POSITION SENSOR - DESCRIPTION,
CRANKSHAFT.......................14-20
POSITION SENSOR - INSTALLATION,
CAMSHAFT.........................14-19
POSITION SENSOR - INSTALLATION,
CRANKSHAFT.......................14-20
POSITION SENSOR - OPERATION,
CAMSHAFT.........................14-19
POSITION SENSOR - OPERATION,
CRANKSHAFT.......................14-20
POSITION SENSOR - REMOVAL,
CAMSHAFT.........................14-19
POSITION SENSOR - REMOVAL,
CRANKSHAFT.......................14-20
POTENTIAL - STANDARD PROCEDURE,
TESTING OF VOLTAGE..............8W-01-7
POWER - INSTALLATION, WINDOW
REGULATOR........................23-21
POWER - REMOVAL, WINDOW
REGULATOR........................23-20
POWER BRAKE BOOSTER -
DESCRIPTION........................5-19
POWER BRAKE BOOSTER -
INSTALLATION........................5-19
POWER BRAKE BOOSTER - OPERATION . . . 5-19
POWER BRAKE BOOSTER - REMOVAL.....5-19
POWER DISTRIBUTION - DESCRIPTION . 8W-97-1
POWER DISTRIBUTION - OPERATION . . 8W-97-1
POWER DISTRIBUTION CENTER -
DESCRIPTION.....................8W-97-3
POWER DISTRIBUTION CENTER -
OPERATION.......................8W-97-3
POWER LOCKS - DESCRIPTION..........8N-1
POWER MIRROR SWITCH - DIAGNOSIS
AND TESTING........................8N-3
POWER MIRROR SWITCH -
INSTALLATION.......................8N-4
POWER MIRROR SWITCH - REMOVAL....8N-3
POWER MIRRORS - DESCRIPTION.......8N-3
POWER OUTLET - DESCRIPTION......8W-97-3
POWER OUTLET - DIAGNOSIS AND
TESTING.........................8W-97-4
POWER OUTLET - INSTALLATION.....8W-97-4
POWER OUTLET - OPERATION........8W-97-4
POWER OUTLET - REMOVAL.........8W-97-4
POWER STEERING FLUID -
DESCRIPTION
.........................0-3
POWER STEERING PUMP - INITIAL
OPERATION - STANDARD PROCEDURE
. . . 19-12
POWER STEERING PUMP FILL AND
BLEED PROCEDURE, STANDARD
PROCEDURE
........................19-14
POWER STEERING SYSTEM -
DIAGNOSIS AND TESTING
..............19-2
POWER STEERING SYSTEM -
STANDARD PROCEDURE, FLUSHING
.....19-13POWER WINDOW SWITCH - DIAGNOSIS
AND TESTING........................8N-5
POWER WINDOW SWITCH -
INSTALLATION.......................8N-6
POWER WINDOW SWITCH - REMOVAL....8N-6
POWER WINDOWS - DESCRIPTION.......8N-5
POWER WINDOWS - OPERATION.........8N-5
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-8
PRE-ALIGNMENT INSPECTION -
DIAGNOSIS AND TESTING..............2-17
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, CAUTION -
REFRIGERANT HOSES/LINES/TUBES......24-45
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY.................23-82
PRELIMINARY - DIAGNOSIS AND
TESTING...........................21-23
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING.........................7-1
PRESSURE - WARNING, HIGH FUEL
SYSTEM............................14-1
PRESSURE BLEEDING - STANDARD
PROCEDURE..........................5-5
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-18
PRESSURE CAP - DIAGNOSIS AND
TESTING, RADIATOR...................7-19
PRESSURE CAP - OPERATION,
RADIATOR...........................7-18
PRESSURE FOR HIGH SPEEDS -
DESCRIPTION, TIRE...................22-6
PRESSURE FUEL LINES - DIAGNOSIS
AND TESTING, HIGH...................14-1
PRESSURE FUEL PUMP TEST -
STANDARD PROCEDURE, LOW...........14-3
PRESSURE FUEL SHUTOFF SOL -
DESCRIPTION, HI....................14-16
PRESSURE FUEL SHUTOFF SOL -
OPERATION, HI......................14-16
PRESSURE GAUGES - DIAGNOSIS AND
TESTING............................22-8
PRESSURE HOSE - INSTALLATION.......19-15
PRESSURE HOSE - REMOVAL..........19-15
PRESSURE LINES - INSTALLATION, HIGH . . 14-7
PRESSURE LINES - REMOVAL, HIGH......14-6
PRESSURE LOSS - STANDARD
PROCEDURE, DETERMINING
CYLINDER............................9-4
PRESSURE PUMP - DESCRIPTION, HIGH . . . 14-7
PRESSURE PUMP - DESCRIPTION, LOW . . . 14-7
PRESSURE PUMP - INSTALLATION,
HIGH..............................14-10
PRESSURE PUMP - INSTALLATION, LOW . 14-11
PRESSURE PUMP - OPERATION, LOW.....14-8
PRESSURE PUMP - REMOVAL, HIGH......14-8
PRESSURE PUMP - REMOVAL, LOW......14-9
PRESSURE SENSOR - DESCRIPTION,
BOOST.............................14-17
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, BOOST.....................14-18
PRESSURE SENSOR - INSTALLATION,
BOOST.............................14-18
PRESSURE SENSOR - OPERATION,
BOOST.............................14-18
PRESSURE SENSOR - REMOVAL, BOOST . . 14-18
PRESSURE SOLENOID - DESCRIPTION,
FUEL..............................14-27
PRESSURE SOLENOID - INSTALLATION,
FUEL..............................14-28
PRESSURE SOLENOID - OPERATION,
FUEL..............................14-27
PRESSURE SOLENOID - REMOVAL, FUEL . 14-28
PRESSURE TRANSDUCER -
DESCRIPTION, A/C...................24-13
PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-13
PRESSURE TRANSDUCER -
INSTALLATION, A/C
...................24-14
PRESSURE TRANSDUCER - OPERATION,
A/C
................................24-13
PRESSURE TRANSDUCER - REMOVAL,
A/C
................................24-14
PRESSURES - DESCRIPTION, TIRE
INFLATION
...........................22-7
PROP ROD - INSTALLATION
............23-52
12 INDEXVA
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