roof MERCEDES-BENZ SPRINTER 2005 Service Repair Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2005, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2005Pages: 1232, PDF Size: 39.23 MB
Page 117 of 1232

AUDIO/VIDEO
TABLE OF CONTENTS
page page
AUDIO
SPECIAL TOOLS
AUDIO...............................1
ANTENNA BODY & CABLE
REMOVAL.............................1
INSTALLATION..........................1
INSTRUMENT PANEL ANTENNA CABLE
REMOVAL.............................1INSTALLATION..........................2
RADIO
REMOVAL.............................2
INSTALLATION..........................2
SPEAKER
REMOVAL.............................2
INSTALLATION..........................2
AUDIO
SPECIAL TOOLS
AUDIO
SPECIAL TOOL CROSS REFERENCE CHART
MB
TOOL #MILLER
TOOL #DESCRIPTION
000 589
88 63 009241 RADIO EXTRACTION
TOOL
ANTENNA BODY & CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the portion of the headliner over the
front seat passengers (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(3) Disconnect the antenna and electrical connec-
tions near the windshield (Fig. 1).
(4) Remove the mounting nut.
(5) Remove the antenna assembly from the roof
and pull wire harness and cable through roof open-
ing.
INSTALLATION
(1) Feed wire harness and cable through roof open-
ing and position antenna to roof panel.
(2) Install and tighten antenna mounting nut.
(3) Connect the antenna and electrical connections
near the windshield.
(4) Install the headliner (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
(5) Connect the battery negative cable.
INSTRUMENT PANEL
ANTENNA CABLE
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the A-pillar trim (Refer to 23 - BODY/
INTERIOR/A-PILLAR TRIM - REMOVAL).
(3) Remove the portion of the headliner over the
front seat passengers (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(4) Disconnect the antenna and electrical connec-
tions near the windshield.
(5) Remove the glove box (Refer to 23 - BODY/IN-
STRUMENT PANEL/GLOVE BOX - REMOVAL).
(6) Remove the radio (Refer to 8 - ELECTRICAL/
AUDIO/RADIO - REMOVAL).
Fig. 1 ANTENNA CABLE
1 - ROOF PANEL
2 - MOUNTING NUT
3 - ANTENNA CABLE
4 - ELECTRICAL CONNECTOR
5 - INSTRUMENT PANEL ANTENNA CABLE
VAAUDIO/VIDEO 8A - 1
Page 200 of 1232

REAR SIDE MARKER LAMP BULB
REMOVAL.............................21
INSTALLATION.........................21
REAR TURN LAMP BULB
REMOVAL.............................21
INSTALLATION.........................22
REPEATER LAMP BULB
REMOVAL.............................22
INSTALLATION.........................22REPEATER LAMP UNIT
REMOVAL.............................22
INSTALLATION.........................23
TAIL LAMP UNIT
REMOVAL.............................23
INSTALLATION.........................23
TURN SIGNAL RELAY
REMOVAL.............................24
INSTALLATION.........................24
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
The exterior lighting system for this model
includes the following exterior lamps:
²Backup Lamps- The backup (or reverse) lamps
are integral to the tail lamp units mounted to the
back of the quarter panel on each side of the tailgate
at the rear of the vehicle.
²Brake Lamps- The brake (or stop) lamps
include a bulb and reflector that are integral to the
tail lamp units mounted to the back of the quarter
panel on each side of the tailgate opening, and the
Center High Mounted Stop Lamp (CHMSL) that is
centered on the rear edge of the roof panel above the
tailgate opening.
²Daytime Running Lamps- Vehicles manufac-
tured for sale in Canada have a Daytime Running
Lamps (DRL) relay that illuminates the low beam
headlamp bulbs whenever the engine is running.
²Fog Lamps- Fog lamp bulbs and reflectors are
included in both front lamp units of vehicles
equipped with this option.
²Hazard Warning Lamps- The hazard warning
lamps include all of the right and left turn signal and
repeater lamps.
²Headlamps- Separate low beam and high
beam headlamp bulbs are installed in the front lamp
unit on each side of the front grille opening. A head-
lamp leveling actuator motor is also integral to each
front lamp unit.
²Park Lamps- The park lamps include the front
park/side marker lamps and front position lamps
that are integral to the front lamp units mounted on
either side of the front grille opening, as well as the
rear park lamps and rear side marker lamps that are
integral to the tail lamp units mounted to the back of
the quarter panel on each side of the tailgate open-
ing. Included in the park lamps circuit are two rear
license plate lamp units mounted on the left rear
tailgate door. The park lamps may also include
optional clearance lamps, which are located on each
side of a vehicle that is so equipped.
²Turn Signal Lamps- The turn signal lamps
include the front turn lamps that are integral to the
front lamp units, the rear turn lamps that are inte-
gral to the tail lamp units, and a repeater lampmounted to each front fender just above the front
wheel opening.
Other components of the exterior lighting system
for this model include:
²Brake Lamp Switch- A plunger-type brake
lamp switch is located on the steering column sup-
port bracket under the instrument panel and actu-
ated by the brake pedal arm.
²Daytime Running Lamp Relays- Vehicles
manufactured for sale in Canada have two Daytime
Running Lamps (DRL) relays. Dedicated right and
left side relays illuminate the low beam headlamp
bulb installed in each front lamp unit whenever the
engine is running. These relays are located in dedi-
cated vehicle wire harness connectors within the
driver side front seat riser.
²Fog Lamp Relay- Vehicles equipped with the
optional fog lamps have a fog lamp relay located in a
dedicated vehicle wire harness connector within the
driver side front seat riser.
²Fog Lamp Switch- A fog lamp switch is
mounted in the instrument cluster bezel, below the
cluster and outboard of the steering column on vehi-
cles equipped with this option.
²Headlamp Leveling Motor- A headlamp lev-
eling actuator motor is located on the back of each
headlamp housing and adjusts both the low beam
headlamp, high beam headlamp, and fog lamp (if
equipped) reflector frames in unison.
²Headlamp Leveling Switch- A thumbwheel
actuated headlamp leveling switch is mounted in the
instrument cluster bezel, below the cluster and out-
board of the steering column.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch is connected directly to the fuse block located
below the steering column through an integral inter-
face connector. Only the left (lighting), right (wiper)
control stalks and the hazard warning switch button
for the multi-function switch are visible, the remain-
der of the switch is concealed beneath the steering
column shrouds. The multi-function switch includes a
left (lighting) control stalk and a right (wiper) control
stalk. The left control stalk is dedicated to providing
almost all of the driver controls for the exterior light-
ing system.
8L - 2 LAMPS/LIGHTING - EXTERIORVA
Page 277 of 1232

VEHICLE THEFT SECURITY
TABLE OF CONTENTS
page page
VEHICLE THEFT SECURITY
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY............................1
INTRUSION SENSOR
REMOVAL.............................2
INSTALLATION..........................2
SECURITY SYSTEM MODULE
REMOVAL.............................2
INSTALLATION..........................2SENTRY KEY REMOTE ENTRY MODULE
DESCRIPTION..........................2
OPERATION............................3
REMOVAL.............................3
INSTALLATION..........................4
SIREN
REMOVAL.............................4
INSTALLATION..........................4
TRANSPONDER KEY
DESCRIPTION..........................5
OPERATION............................5
VEHICLE THEFT SECURITY
DESCRIPTION
An anti-theft alarm with battery powered horn is
available as an option and includes interior monitor-
ing, anti-tow away protection and rear window mon-
itoring based on the heater wires. The alarm is
automatically activated when the central locking sys-
tem is operated.
The alarm will sound when any of the following
occur:
²A door is opened
²A door is unlocked from inside the vehicle
²The hood is opened
²The vehicle is raised at the front or rear
²The trailer wire harness is disconnected
²Movements inside the vehicle
²The central locking is unlocked by a key at any
other door than the driver's door
The alarm is functional about 30 seconds after the
vehicle is locked using the RKE transmitter or the
key in the driver's door. Activation is indicated by the
indicator lights flashing three times and the warning
lamp flashing in the switch. If persons or animals
remain in the locked vehicle, the operator should
switch off the interior monitor to avoid a false alarm.
OPERATION
The anti-theft alarm is activated/deactivated by
locking/unlocking the vehicle with the remote trans-
mitter or with the key at the driver's door. The key
must be held in the locking position for more than
two seconds. Activation is indicated by the turn sig-
nal lights flashing once. Unlocking the vehicle at one
of the other doors will trigger an alarm.The interior monitoring system included in the
anti-theft alarm is based on ultrasonics and triggers
an alarm if an object intrudes the interior of the
vehicle or if any movement is detected inside the
vehicle. For proper and effective protection, all win-
dows and the sunroof must be closed.
To switch off the interior monitoring system and /
or the anti-tow away protection, a switch with LED
indicator light is provided in the switch panel. An
alarm button enables the operator to trigger an
alarm manually and to lock all doors if they are
closed. Triggering an alarm makes the horn sound
and the turn signals flash until the alarm is switched
off.
The anti-theft alarm control unit includes a gradi-
ent indicator as anti-tow away protection. The gradi-
ent indicator triggers an audible and visual alarm if
the vehicle is lifted (to tow away or to remove the
wheels). The alarm remains effective even if the bat-
tery is disconnected as the horn is powered by its
own battery. The interior monitoring system should
be switched off if people and/or animals are left in
the vehicle.
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY
Any diagnosis of the Vehicle Theft Security
system should begin with the use of the DRB
IIItdiagnostic tool. For information on the use
of the DRB IIIt, refer to the appropriate Diag-
nostic Service Manual.
VAVEHICLE THEFT SECURITY 8Q - 1
Page 317 of 1232

8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan Relay................ 8W-42
A/C Auxiliary Fan..................... 8W-42
A/C Compressor Clutch................. 8W-42
A/C Control Module-Roof................ 8W-42
A/C Fan Switch....................... 8W-42
A/C Switch-Roof...................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Relay................. 8W-42
Auxiliary Heater Switch................ 8W-42
Battery Relay-Auxiliary................ 8W-20
Batteries............................ 8W-20
Beam Select Switch.................... 8W-50
Blower Motors........................ 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Wear Sensors................... 8W-35
Cabin Heater Assembly................. 8W-42
Cabin Heater Control Module............ 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter Lamp................... 8W-44
Cigar Lighter......................... 8W-41
Circulation Pump Diode................ 8W-42
Circulation Pump Relay................ 8W-42
Circulation Pump..................... 8W-42
Clockspring....................... 8W-41, 43
Contact Switch Door-Tailgate............ 8W-44
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30
Ctel Antenna Connector................ 8W-55
Ctel Connector..................... 8W-47, 55
Cylinder Lock Switch-Driver............. 8W-61
D+ Relay No. 1....................... 8W-10
D+ Relay No. 2....................... 8W-11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switches................... 8W-44
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61Component Page
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuses............................ 8W-10, 11
Fuse Blocks.......................... 8W-10
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Grounds............................ 8W-70
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heat Exchanger Connector.............. 8W-42
Heat Exchanger Switch................. 8W-42
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Horn............................... 8W-41
Ignition Lock Switch................... 8W-40
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Instrument Panel Socket................ 8W-40
Intake Air Temperature Sensor........... 8W-30
Interior Lamps....................... 8W-44
Interior Light Switches................. 8W-44
Interior Lighting Connector.............. 8W-44
Intrusion Sensors..................... 8W-39
Kickdown Switch...................... 8W-30
Lamp Relays......................... 8W-50
License Plate Lamps................... 8W-51
Locker Switches...................... 8W-31
Low Fuel Pressure Sensor............... 8W-30
VA8W-02 COMPONENT INDEX 8W - 02 - 1
Page 318 of 1232

Component Page
Map/Reading Lamp Switch.............. 8W-44
Marker Lamp Connector................ 8W-51
Marker Lamps........................ 8W-50
Mass Air Flow Sensor.................. 8W-30
Master Door Lock Switch............... 8W-61
Metering Pump....................... 8W-42
Microphone Connector.................. 8W-55
Multi-Function Switch......... 8W-50, 52, 53, 54
Optional Equipment Relay.............. 8W-11
Panic Alarm Switch.................... 8W-39
Parking Brake Switch.................. 8W-35
Power Distribution Center.............. 8W-10
Power Mirror Motors................... 8W-62
Power Mirror Switch................... 8W-62
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Radio Antenna........................ 8W-47
Radio............................... 8W-47
Radio/Cellular Antenna................. 8W-55
Reading Lamp Connector............... 8W-44
Recirculated Air Solenoid Valve........... 8W-42
Refrigerant Pressure Sensor............. 8W-42
Relay Block.......................... 8W-11
Roof Fan Motor....................... 8W-42
Splices.............................. 8W-70
Seat Belt Switch...................... 8W-43
Seatbelt Tensioners.................... 8W-43
Security System Module................ 8W-39
Sensor.............................. 8W-30
Sentry Key Remote Entry Module......... 8W-39
Shifter Assembly...................... 8W-31
Siren............................ 8W-39, 41
SKREEM Antenna.................... 8W-39
SKREEM Transponder................. 8W-39
Speakers............................ 8W-47Component Page
Speed Control Switch.................. 8W-33
Starter Motor Relay................... 8W-21
Starter Motor........................ 8W-21
Tail Lamp Assemblies.................. 8W-51
TCS Switch.......................... 8W-35
Temperature Switch................... 8W-42
Time Delay Relay..................... 8W-44
Towing/Intrusion Sensor On/Off Switch..... 8W-39
Trailer Tow Connector.................. 8W-54
Trailer Tow Control Module.............. 8W-54
Transmission Control Module............ 8W-31
Transmission Relay.................... 8W-31
Transmission Solenoid Assembly.......... 8W-31
Turn Signals......................... 8W-52
Turn Signal Relay..................... 8W-52
Turn Signal Switch.................... 8W-50
Turn Signal/Anti-Theft Alarm Relays . . . 8W-39, 52
Warm Air Auxiliary Control Module....... 8W-42
Warm Air Auxiliary Heater Assembly...... 8W-42
Warm Air Heater Control Module......... 8W-42
Washer On/Off Switch.................. 8W-53
Washer Pump Motor-Front.............. 8W-53
Water Cycle Valve..................... 8W-42
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Window Defoggers..................... 8W-48
Window Defogger Module-Rear........... 8W-48
Window Defogger Relays................ 8W-48
Window Defogger Switch-Rear........... 8W-48
Wiper Motor-Front.................... 8W-53
Wiper On/Off Relay.................... 8W-53
Wiper Switch......................... 8W-53
Wiper/Turn Signal/Engine Start Control
Module........................... 8W-50
8W - 02 - 2 8W-02 COMPONENT INDEXVA
Page 353 of 1232

8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-20
A/C Control Module- Roof................ 8W-11-21
A/C Fan Switch.................... 8W-11-28, 32
A/C Switch- Roof................... 8W-11-17, 28
Ash Receiver Lamp.................... 8W-11-28
Automatic Temperature Control Module...... 8W-11-28
Auxiliary Heater Relay............... 8W-11-25, 35
Battery Relay- Auxiliary................ 8W-11-17
Body Plug Connector.................. 8W-11-29
Body Plug Connector................ 8W-11-39, 40
Cabin Heater Assembly.............. 8W-11-22, 35
Central Timer Module............... 8W-11-17, 19
Cigar Lighter Lamp.................... 8W-11-28
Circulation Pump Diode................. 8W-11-35
Controller Antilock Brake............. 8W-11-22, 34
CTEL Connector................... 8W-11-22, 31
D+ Relay No. 1............... 8W-11-15, 16, 26, 39
D+ Relay No. 2.................. 8W-11-17, 29, 39
Data Link Connector................... 8W-11-19
Daytime Running Lamp Relay- Left Side..... 8W-11-16
Daytime Running Lamp Relay- Right Side.... 8W-11-16
Daytime Running Lamps Relay...... 8W-11-17, 26, 27
Fan Stage 1 Relay..................... 8W-11-25
Fog Lamp Switch................... 8W-11-22, 28
Fuse 1................ 8W-11-14, 15, 20, 21, 26, 27
Fuse 2........ 8W-11-14, 18, 30, 31, 32, 34, 35, 37, 38
Fuse 3 . . . 8W-11-14, 15, 18, 19, 20, 21, 22, 23, 24, 25, 26,
29
Fuse 4..................... 8W-11-14, 15, 18, 22
Fuse 5................... 8W-11-14, 15, 19, 22, 24
Fuse 6................ 8W-11-14, 19, 25, 30, 34, 37
Fuse 7................ 8W-11-14, 22, 30, 31, 34, 35
Fuse 8................ 8W-11-15, 21, 25, 30, 35, 36
Fuse 9............. 8W-11-14, 15, 16, 17, 22, 26, 39
Fuse 10.................. 8W-11-15, 16, 20, 27, 37
Fuse 11....................... 8W-11-15, 16, 21
Fuse 12....................... 8W-11-29, 30, 34
Fuse 13.................... 8W-11-29, 30, 31, 40
Fuse 14.................... 8W-11-29, 30, 31, 39
Fuse 15....................... 8W-11-30, 32, 33
Fuse 18....................... 8W-11-15, 23, 40
Fuse 19............................ 8W-11-17
Fuse 20......................... 8W-11-30, 32
Fuse Block No. 1................ 8W-11-27, 34, 40
Fuse Block No. 2 . 8W-11-4, 16, 18, 19, 26, 27, 29, 31, 32,
35, 39, 40
Fuse Block No. 3 . 8W-11-5, 17, 21, 22, 23, 25, 31, 32, 33,
34, 35, 37
Fuse/Relay Block......... 8W-11-2, 20, 21, 22, 24, 34
Fused Ignition Switch Run-Start Relay.... 8W-11-29, 40
G202................. 8W-11-17, 26, 34, 35, 39, 40
Headlamp Adjust Switch................ 8W-11-28
Headlamp Assembly- Left............. 8W-11-16, 26
Headlamp Assembly- Right............ 8W-11-16, 26
Headlamp Switch..................... 8W-11-27
Component Page
Heated Seat Switch- Driver.............. 8W-11-33
Heated Seat Switch- Passenger............ 8W-11-33
Heater Timer- Auxiliary................. 8W-11-21
Instrument Cluster................. 8W-11-19, 26
Instrument Panel Socket................ 8W-11-26
Interior Light Switch................ 8W-11-23, 28
Interior Light Switch- Driver............. 8W-11-23
Interior Light Switch- Passenger........... 8W-11-23
Interior Light Switch- Rear.............. 8W-11-23
Interior Lighting Connector.............. 8W-11-23
Intrusion Sensor No. 1.................. 8W-11-38
Intrusion Sensor No. 2.................. 8W-11-38
Intrusion Sensor No. 3.................. 8W-11-38
Lamp Relay- Left..................... 8W-11-18
Lamp Relay- Right.................. 8W-11-17, 18
License Plate Lamp No. 1............... 8W-11-26
License Plate Lamp No. 2............... 8W-11-26
Locker Switch No. 1................. 8W-11-28, 34
Locker Switch No. 2................... 8W-11-34
Map/Reading Lamp Switch............ 8W-11-23, 28
Master Door Lock Switch................ 8W-11-28
Multi- Function Switch................. 8W-11-27
Optional Equipment Relay . . 8W-11-30, 31, 32, 33, 34, 35
Panic Alarm Switch.................... 8W-11-28
Power Distribution Center . . 8W-11-14, 18, 19, 20, 21, 22,
23, 24, 25, 26, 29, 30, 31, 32, 34, 35, 37
Power Mirror Motor- Driver.............. 8W-11-36
Power Mirror Motor- Passenger........... 8W-11-36
Power Mirror Switch................... 8W-11-36
Power Window Switch- Driver............ 8W-11-31
Power Window Switch- Master............ 8W-11-32
Power Window Switch- Passenger.......... 8W-11-32
Radio.............................. 8W-11-28
Relay Block . . 8W-11-3, 15, 16, 17, 18, 20, 24, 25, 26, 29,
30, 31, 32, 33, 34, 35
Security System Module........... 8W-11-31, 37, 38
Sentry Key Remote Entry Module.......... 8W-11-24
Shifter Assembly...................... 8W-11-28
Siren.............................. 8W-11-38
TCS Switch......................... 8W-11-28
Temperature Switch................... 8W-11-28
Time Delay Relay..................... 8W-11-23
Towing/Intrusion Sensor On/Off Switch...... 8W-11-28
Trailer Tow Connector.................. 8W-11-25
Trailer Tow Control Module.............. 8W-11-25
Transmission Relay.................... 8W-11-18
Turn Signal/Anti-Theft Alarm Relay- Left.... 8W-11-24
Turn Signal/Anti-Theft Alarm Relay- Right . . . 8W-11-24
Warm Air Auxiliary Heater Assembly....... 8W-11-21
Window Defogger Module- Rear......... 8W-11-17, 20
Window Defogger Relay- Left Rear......... 8W-11-20
Window Defogger Relay- Right Rear........ 8W-11-20
Window Defogger Switch- Rear............ 8W-11-28
VA8W-11 FUSE BLOCK 8W - 11 - 1
Page 393 of 1232

8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan........................8W-15-4
A/C Auxiliary Fan Relay...................8W-15-12
A/C Control Module- Roof..................8W-15-28
A/C Fan Switch........................8W-15-21
A/C Switch- Roof.....................8W-15-24, 28
Airbag Control Module....................8W-15-11
Ash Receiver Lamp......................8W-15-22
Automatic Temperature Control Module.........8W-15-24
Auxiliary Heater Relay....................8W-15-12
Auxiliary Heater Switch...................8W-15-24
Battery..............................8W-15-8
Battery Relay- Auxiliary...................8W-15-11
Battery- Auxiliary.......................8W-15-11
Blower Motor- Front......................8W-15-9
Brake Fluid Level Switch...................8W-15-8
Brake Wear Sensor- Left Front................8W-15-8
Brake Wear Sensor- Left Rear...............8W-15-28
Brake Wear Sensor- Right Front...............8W-15-8
Brake Wear Sensor- Right Rear...............8W-15-28
Cabin Heater Assembly....................8W-15-3
Center High Mounted Stop Lamp..............8W-15-6
Central Timer Module....................8W-15-15
Cigar Lighter..........................8W-15-22
Cigar Lighter Lamp......................8W-15-22
Circulation Pump........................8W-15-9
Circulation Pump Relay...................8W-15-12
Clockspring...........................8W-15-10
Controller Antilock Brake.................8W-15-2, 28
CTEL Connector........................8W-15-21
Cylinder Lock Switch- Driver..............8W-15-7, 10
D+ Relay No. 1.........................8W-15-12
D+ Relay No. 2.........................8W-15-14
Data Link Connector.....................8W-15-10
Daytime Running Lamp Relay- Left Side.........8W-15-13
Daytime Running Lamp Relay- Right Side........8W-15-13
Daytime Running Lamps Relay...............8W-15-13
Differential Lock Solenoid Valve...............8W-15-2
Dome Lamp...........................8W-15-6
Dosing Pump...........................8W-15-2
Engine Control Module.....................8W-15-7
Engine Coolant Level Switch.................8W-15-2
Fan Stage 1 Relay.......................8W-15-11
Fog Lamp Relay........................8W-15-11
Fog Lamp Switch.......................8W-15-22
Fuse Block No. 1........................8W-15-7
Fused Ignition Switch Run-Start Relay..........8W-15-14
G100..............................8W-15-2, 3
G101................................8W-15-4
G102................................8W-15-4
G200.........................8W-15-6, 7, 8, 9, 10
G201...............................8W-15-11
G202.............8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203....................8W-15-20, 21, 22, 23, 24, 25
G300..........................8W-15-26, 27, 28
G301...............................8W-15-28
G302...............................8W-15-28
Glow Plug Control Module..................8W-15-2
Hazard Warning Switch....................8W-15-7
Headlamp Adjust Switch...................8W-15-22
Headlamp Assembly- Left...................8W-15-3
Headlamp Assembly- Right..................8W-15-4
Heat Exchanger Connector.................8W-15-12
Heat Exchanger Switch....................8W-15-24
Heated Seat Switch- Driver.................8W-15-25
Heated Seat Switch- Passenger...............8W-15-25
Heater Timer- Auxiliary...................8W-15-24
Hood Ajar Switch........................8W-15-4
Horn Relay...........................8W-15-11
Horn Switch..........................8W-15-10
Ignition Lock Switch.....................8W-15-10
Instrument Cluster......................8W-15-10
Instrument Panel Socket...................8W-15-20Component PageInterior Lamp No. 1......................8W-15-6
Interior Lamp No. 2......................8W-15-6
Interior Lamp No. 3......................8W-15-6
Interior Lamp No. 4......................8W-15-6
Interior Lamp No. 5......................8W-15-6
Interior Lamp- Middle Front................8W-15-5, 6
Interior Lamp- Middle Rear................8W-15-5, 6
Interior Lamp- Rear No. 2...................8W-15-5
Interior Lamp- Right Side.................8W-15-5, 6
Interior Light Switch.....................8W-15-21
Interior Lighting Connector..................8W-15-6
Intrusion Sensor No. 1.....................8W-15-6
Intrusion Sensor No. 2.....................8W-15-6
Intrusion Sensor No. 3.....................8W-15-6
Lamp Relay- Left.......................8W-15-13
Lamp Relay- Right......................8W-15-13
License Plate Lamp No. 1..................8W-15-27
License Plate Lamp No. 2..................8W-15-27
Locker Switch No. 1......................8W-15-20
Map/Reading Lamp Switch.................8W-15-21
Marker Lamp Connector...................8W-15-17
Marker Lamp No. 1- Left Front...............8W-15-16
Marker Lamp No. 1- Right Front..............8W-15-16
Marker Lamp No. 2- Left Front...............8W-15-16
Marker Lamp No. 2- Right Front..............8W-15-16
Marker Lamp- Left Center..................8W-15-17
Marker Lamp- Left Rear...................8W-15-27
Marker Lamp- Right Center.................8W-15-17
Marker Lamp- Right Rear..................8W-15-27
Master Door Lock Switch..................8W-15-25
Metering Pump.........................8W-15-18
Multi- Function Switch.....................8W-15-7
Optional Equipment Relay..................8W-15-19
Panic Alarm Switch......................8W-15-20
Parking Brake Switch....................8W-15-15
Power Mirror Motor- Driver.................8W-15-23
Power Mirror Motor- Passenger...............8W-15-23
Power Mirror Switch.....................8W-15-23
Power Window Switch- Driver...............8W-15-23
Power Window Switch- Master...............8W-15-23
Radio...............................8W-15-21
Reading Lamp Connector...................8W-15-6
Recirculated Air Solenoid Valve...............8W-15-9
Seat Belt Switch........................8W-15-15
Security System Module...................8W-15-15
Sentry Key Remote Entry Module..............8W-15-7
Shifter Assembly........................8W-15-20
Siren................................8W-15-9
Tail Lamp Assembly- Left..................8W-15-26
Tail Lamp Assembly- Right.................8W-15-26
TCS Switch...........................8W-15-25
Time Delay Relay.......................8W-15-17
Towing/Intrusion Sensor On/Off Switch..........8W-15-22
Trailer Tow Connector....................8W-15-28
Trailer Tow Control Module.................8W-15-19
Transmission Control Module................8W-15-19
Transmission Relay......................8W-15-19
Turn Signal No. 1- Left Front.................8W-15-3
Turn Signal No. 1- Right Front................8W-15-4
Turn Signal No. 2- Left Front.................8W-15-3
Warm Air Auxiliary Heater Assembly...........8W-15-18
Washer Pump Motor- Front..................8W-15-4
Water Cycle Valve........................8W-15-9
Window Defogger Module- Rear..............8W-15-15
Window Defogger Relay- Left Rear.............8W-15-14
Window Defogger Relay- Right Rear............8W-15-14
Window Defogger Switch- Rear...............8W-15-20
Window Defogger- Left Rear.................8W-15-26
Window Defogger- Right Rear................8W-15-26
Wiper Motor- Front.......................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.....8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 501 of 1232

8W-42 AIR CONDITIONER/HEATER
Component Page
A/C Auxiliary Fan................... 8W-42-2
A/C Auxiliary Fan Relay............... 8W-42-2
A/C Compressor Clutch............... 8W-42-2
A/C Control Module- Roof.......... 8W-42-14, 15
A/C Fan Switch.................. 8W-42-10, 16
A/C Switch- Roof................. 8W-42-10, 14
Air Outlet Temperature Sensor......... 8W-42-4
Ambient Temperature Sensor........... 8W-42-3
Automatic Temperature Control
Module . . . 8W-42-2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12,
19, 21
Auxiliary Heater Relay............ 8W-42-17, 18
Auxiliary Heater Switch........... 8W-42-12, 24
Blower Motor Resistor Block....... 8W-42-5, 6, 7
Blower Motor- Front................ 8W-42-5, 7
Cabin Heater Assembly....... 8W-42-8, 9, 10, 11,
12, 13, 17, 20, 22, 24
Cabin Heater Control Module.......... 8W-42-13
Circulation Pump.................... 8W-42-9
Circulation Pump Diode............ 8W-42-9, 11
Circulation Pump Relay............... 8W-42-9
Controller Antilock Brake............. 8W-42-19
D+ Relay No. 1...................... 8W-42-3
Data Link Connector........... 8W-42-5, 12, 22
Daytime Running Lamps
Relay............ 8W-42-14, 15, 16, 19, 21, 24
Dosing Pump...................... 8W-42-11
Evaporator Temperature Sensor......... 8W-42-4
Fan Stage 1 Relay................... 8W-42-8
Fuse 1.......................... 8W-42-2, 20
Fuse 3............................ 8W-42-17
Fuse 4............................ 8W-42-11
Fuse 7............................ 8W-42-9Component Page
Fuse 8....................... 8W-42-8, 14, 24
Fuse 9............................ 8W-42-3
Fuse 11........................... 8W-42-22
Fuse 20....................... 8W-42-2, 9, 16
Fuse 21.......................... 8W-42-6, 7
Fuse Block No. 1............ 8W-42-2, 6, 7, 9, 24
Fuse Block No. 2.................... 8W-42-3
Fuse Block No. 3...... 8W-42-8, 11, 16, 17, 20, 22
Fuse/Relay Block................. 8W-42-2, 14
G100............................. 8W-42-11
G102.............................. 8W-42-2
G200.......................... 8W-42-3, 5, 9
G202................. 8W-42-2, 8, 9, 17, 18, 22
G203............. 8W-42-6, 7, 14, 16, 19, 21, 24
G301............................. 8W-42-14
Heat Exchanger Connector...... 8W-42-17, 18, 19
Heat Exchanger Switch........... 8W-42-18, 19
Heater Timer- Auxiliary . 8W-42-6, 7, 12, 19, 20, 21
Instrument Cluster................... 8W-42-3
Metering Pump..................... 8W-42-22
Recirculated Air Solenoid Valve......... 8W-42-5
Refrigerant Pressure Sensor............ 8W-42-4
Roof Fan Motor..................... 8W-42-16
Security System Module.............. 8W-42-22
TCS Switch........................ 8W-42-19
Temperature Switch.............. 8W-42-10, 15
Warm Air Auxiliary Control Module . . 8W-42-20, 22
Warm Air Auxiliary Heater
Assembly.................. 8W-42-20, 22, 23
Warm Air Heater Control Module....... 8W-42-23
Water Cycle Valve................... 8W-42-3
VA8W-42 AIR CONDITIONER/HEATER 8W - 42 - 1
Page 627 of 1232

8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Control Module-Roof.............. 8W-80-4
A/C Fan Switch..................... 8W-80-4
A/C Switch-Roof..................... 8W-80-4
Accelerator Pedal Position Sensor....... 8W-80-5
Air Outlet Temperature Sensor......... 8W-80-5
Airbag Control Module................ 8W-80-5
Airbag Squib-Driver.................. 8W-80-5
Airbag Squib-Passenger............... 8W-80-6
Ambient Temperature Sensor........... 8W-80-6
Ash Receiver Lamp.................. 8W-80-6
Automatic Temperature Control
Module C1....................... 8W-80-6
Automatic Temperature Control
Module C2....................... 8W-80-7
Auxiliary Heater Relay (In Relay Block) . . 8W-80-9
Auxiliary Heater Switch............... 8W-80-9
Battery Relay-Auxiliary............... 8W-80-9
Blower Motor Resistor Block........... 8W-80-9
Blower Motor Resistor Block C1......... 8W-80-9
Blower Motor Resistor Block C2........ 8W-80-10
Blower Motor Resistor Block C3........ 8W-80-10
Blower Motor-Front................. 8W-80-10
Body Plug Connector................ 8W-80-10
Boost Pressure Sensor............... 8W-80-10
Boost Pressure Solenoid.............. 8W-80-11
Brake Fluid Level Switch............. 8W-80-11
Brake Lamp Switch C1............... 8W-80-11
Brake Lamp Switch C2............... 8W-80-11
Brake Wear Sensor-Left Front......... 8W-80-11
Brake Wear Sensor-Left Rear.......... 8W-80-12
Brake Wear Sensor-Right Front........ 8W-80-12
Brake Wear Sensor-Right Rear......... 8W-80-12
C100............................. 8W-80-12
C100............................. 8W-80-12
C101............................. 8W-80-13
C101............................. 8W-80-13
C200............................. 8W-80-13
C200............................. 8W-80-14
C201............................. 8W-80-14
C201............................. 8W-80-15
C202............................. 8W-80-15
C202............................. 8W-80-15
C203............................. 8W-80-16
C203............................. 8W-80-16
C204............................. 8W-80-16
C204............................. 8W-80-16
C205............................. 8W-80-17
C205............................. 8W-80-17
C206............................. 8W-80-17
C206............................. 8W-80-17
C207............................. 8W-80-18
C207............................. 8W-80-18Component Page
C208............................. 8W-80-18
C208............................. 8W-80-18
C209............................. 8W-80-18
C209............................. 8W-80-19
C210............................. 8W-80-19
C210............................. 8W-80-19
C211 ............................. 8W-80-19
C211 ............................. 8W-80-19
C214............................. 8W-80-20
C214............................. 8W-80-20
C215............................. 8W-80-20
C215............................. 8W-80-20
C216............................. 8W-80-20
C216............................. 8W-80-20
C217............................. 8W-80-21
C217............................. 8W-80-21
C218............................. 8W-80-21
C218............................. 8W-80-21
C219............................. 8W-80-22
C219............................. 8W-80-22
C220............................. 8W-80-22
C220............................. 8W-80-22
C221............................. 8W-80-23
C221............................. 8W-80-23
C224............................. 8W-80-23
C224............................. 8W-80-23
C225............................. 8W-80-23
C225............................. 8W-80-24
Cabin Heater Assembly C1............ 8W-80-24
Cabin Heater Assembly C2............ 8W-80-24
Camshaft Position Sensor............. 8W-80-24
Center High Mounted Stop Lamp....... 8W-80-24
Central Timer Module C1............. 8W-80-25
Central Timer Module C2............. 8W-80-25
Cigar Lighter...................... 8W-80-25
Cigar Lighter Lamp................. 8W-80-26
Circulation Pump (Cabin Heater
Module)........................ 8W-80-26
Circulation Pump (Rest System)........ 8W-80-26
Circulation Pump Diode.............. 8W-80-26
Clockspring C1..................... 8W-80-26
Clockspring C2..................... 8W-80-27
Controller Antilock Brake............. 8W-80-27
Courtesy Lamp-Driver Door........... 8W-80-27
Courtesy Lamp-Left Sliding Door....... 8W-80-27
Courtesy Lamp-Passenger Door........ 8W-80-28
Courtesy Lamp-Right Sliding Door...... 8W-80-28
Crankcase Heater................... 8W-80-28
Crankshaft Position Sensor........... 8W-80-28
Ctel Connector..................... 8W-80-28
Cylinder Lock Switch-Driver.......... 8W-80-29
Data Link Connector................ 8W-80-29
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 1
Page 629 of 1232

Component Page
Panic Alarm Switch................. 8W-80-53
Parking Brake Switch............... 8W-80-53
Power Mirror Motor-Driver........... 8W-80-53
Power Mirror Motor-Passenger......... 8W-80-53
Power Mirror Switch................ 8W-80-53
Power Window Motor-Driver.......... 8W-80-54
Power Window Motor-Passenger........ 8W-80-54
Power Window Switch-Driver.......... 8W-80-54
Power Window Switch-Master......... 8W-80-54
Power Window Switch-Passenger....... 8W-80-54
Radio Antenna..................... 8W-80-55
Radio C1.......................... 8W-80-55
Radio C2.......................... 8W-80-55
Radio/Cellular Antenna.............. 8W-80-55
Reading Lamp Connector............. 8W-80-56
RECIRCULATED AIR SOLENOID
Valve.......................... 8W-80-56
Refrigerant Pressure Sensor........... 8W-80-56
Remote Keyless Entry Antenna........ 8W-80-56
Roof Fan Motor..................... 8W-80-56
Seat Belt Switch.................... 8W-80-57
Seat Belt Tensioner-Driver............ 8W-80-57
Seat Belt Tensioner-Passenger......... 8W-80-57
Security System Module C1........... 8W-80-57
Security System Module C2........... 8W-80-58
Sentry Key Remote Entry Module
(Skreem)........................ 8W-80-58
Shifter Assembly................... 8W-80-58
Siren............................. 8W-80-59
Speaker-Left Front Door Assembly C1 . . . 8W-80-59
Speaker-Left Front Door Assembly C2 . . . 8W-80-59
Speaker-Left Rear.................. 8W-80-59
Speaker-Right Front Door............ 8W-80-59
Speaker-Right Rear................. 8W-80-60Component Page
Speed Control Switch................ 8W-80-60
Tail Lamp Assembly-Left............. 8W-80-60
Tail Lamp Assembly-Right............ 8W-80-60
TCS Switch (ASR).................. 8W-80-60
Temperature Switch................. 8W-80-61
Time Delay Relay................... 8W-80-61
Towing/Intrusion Sensor On/Off Switch . . 8W-80-61
Trailer Tow Connector............... 8W-80-61
Trailer Tow Control Module C1........ 8W-80-62
Trailer Tow Control Module C2........ 8W-80-62
Transmission Control Module C1....... 8W-80-62
Transmission Control Module C2....... 8W-80-62
Transmission Solenoid Assembly....... 8W-80-63
Turn Signal No. 1-Left Front.......... 8W-80-63
Turn Signal No. 1-Right Front......... 8W-80-63
Turn Signal No. 2-Left Front.......... 8W-80-63
Turn Signal No. 2-Right Front......... 8W-80-64
Warm Air Auxiliary Heater Assembly C1 . 8W-80-64
Warm Air Auxiliary Heater Assembly C2 . 8W-80-64
Washer Pump Motor-Front............ 8W-80-64
Water Cycle Valve................... 8W-80-64
Water In Fuel Sensor................ 8W-80-65
Wheel Speed Sensor-Left Front........ 8W-80-65
Wheel Speed Sensor-Left Rear......... 8W-80-65
Wheel Speed Sensor-Right Front....... 8W-80-65
Wheel Speed Sensor-Right Rear........ 8W-80-65
Window Defogger Module-Rear......... 8W-80-66
Window Defogger Switch-Rear......... 8W-80-66
Window Defogger-Left Rear........... 8W-80-66
Window Defogger-Right Rear.......... 8W-80-66
Wiper Motor-Front.................. 8W-80-66
Wiper/Turn Signal/Engine Start Control
Module (Fuse Block No. 1).......... 8W-80-67
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 3