MERCEDES-BENZ SPRINTER 2006 Service Manual

HYDRAULIC FLOW IN DRIVE - FOURTH GEAR
21 - 78 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

HYDRAULIC FLOW IN DRIVE - FOURTH TO FIFTH GEAR TRANSITION
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 79

HYDRAULIC FLOW IN DRIVE - FIFTH GEAR
21 - 80 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

HYDRAULIC FLOW IN DRIVE - FIFTH GEAR - EMCC
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 81

HYDRAULIC FLOW IN DRIVE - FIFTH TO FOURTH GEAR TRANSITION
21 - 82 AUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATIONVA

HYDRAULIC FLOW IN DRIVE - FOURTH TO THIRD GEAR TRANSITION
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 83

HYDRAULIC FLOW IN DRIVE - THIRD TO SECOND GEAR TRANSITION
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HYDRAULIC FLOW IN DRIVE - SECOND TO FIRST GEAR TRANSITION
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 85

SPECIFICATIONS - NAG1 AUTOMATIC TRANS-
MISSION
GEAR RATIOS
1ST 3.59:1
2ND 2.19:1
3RD 1.41:1
4TH 1.00:1
5TH 0.83:1
REVERSE 3.16:1
SPECIFICATIONS
COMPONENT METRIC
(mm)INCH (in.)
Geartrain End-play 0.3-0.5 0.012-0.020
Geartrain End-play Shim 0.2, 0.3,
0.4, and
0.50.008,
0.012,
0.016,
0.020
Rear Planetary Gear Set
End-play0.15-0.6 0.006-0.024
Rear Planetary Gear Set
Snap-rings3.0, 3.4,
and 3.70.118,
0.134,
0.146
B1 Clutch
Clearance -
Double Sid-
ed Friction
Discs2 Disc 2.3-2.7 0.091-0.106
3 Disc 2.7-3.1 0.106-0.122
4 Disc 3.0-3.4 0.118-0.134
B1 Clutch
Clearance -
Single Sid-
ed Friction
Discs4 Disc 2.2-2.6 0.087-0.102
6 Disc 2.4-2.8 0.095-0.110
8 Disc 2.6-3.0 0.102-0.118
B1 Clutch Snap-rings 2.6, 2.9,
3.2, 3.5,
3.8, and
4.10.102,
0.114,
0.126,
0.138,
0.150,
0.162
B2 Clutch
Clearance4 Disc 1.9-2.3 0.075-0.091
5 Disc 2.0-2.4 0.079-0.095
B2 Clutch Snap-rings 2.9, 3.2,
3.5, 3.8,
and 4.10.114,
0.126,
0.138,
0.150,
0.162
B3 Clutch Clearance 2.0-2.4 0.079-0.095
B3 Clutch Snap-rings 3.2, 3.5,
3.8, 4.1,
4.4, and
4.70.126,
0.138,
0.150,
0.162,
0.173,
0.185
COMPONENT METRIC
(mm)INCH (in.)
K1 Clutch
Clearance -
Double Sid-
ed Friction
Discs3 Disc 2.7-3.1 0.106-0.122
4 Disc 3.0-3.4 0.118-0.134
5 Disc 3.3-3.7 0.13-0.146
6 Disc 3.6-4.0 0.142-0.158
K1 Clutch
Clearance -
Single Sid-
ed Friction
Discs6 Disc 2.4-2.8 0.095-0.110
8 Disc 2.6-3.0 0.102-0.118
10 Disc 2.8-3.2 0.110-0.126
12 Disc 2.9-3.3 0.114-0.130
K1 Clutch Snap-rings 2.6, 2.9,
3.2, 3.5,
3.8, and
4.10.102,
0.114,
0.126,
0.138,
0.150,
0.162
K2 Clutch
Clearance3 Disc 2.3-2.7 0.091-0.106
4 Disc 2.4-2.8 0.095-0.110
5 Disc 2.5-2.9 0.099-0.114
6 Disc 2.7-3.1 0.106-0.122
K2 Clutch Snap-rings 2.3, 2.6,
2.9, 3.2,
3.5, and
3.80.091,
0.102,
0.114,
0.126,
0.138,
0.150
K3 Clutch
Clearance -
Double Sid-
ed Friction
Discs3 Disc 2.3-2.7 0.091-0.106
4 Disc 2.4-2.8 0.095-0.110
5 Disc 2.5-2.9 0.099-0.114
K3 Clutch
Clearance -
Single Sid-
ed Friction
Discs6 Disc 2.3-2.7 0.091-0.106
8 Disc 2.4-2.8 0.095-0.110
10 Disc 2.5-2.9 0.099-0.114
K3 Clutch Snap-rings 2.0, 2.3,
2.6, 2.9,
3.2, and
3.50.079,
0.091,
0.102,
0.114,
0.126,
0.138
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TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt, Transmission Hous-
ing to Engine38 28 -
Bolt, Transmission Oil
Line to Transmission
Housing34 25 -
Bolt, Oil Fill Tube to
Transmisson Housing8-71
Bolt, Oil Fill Tube to Cyl-
inder Head8-71
Bolt, Torque Converter to
Drive Plate50 37 -
Bolt, B2 Clutch Carrier 16 - 141
Bolt, B1 Carrier to Con-
verter Housing10 - 88.5
Nut, Propeller Flange 200 147.5 -
Bolt, Electrohydraulic Unit 8 - 71
Bolt, Transmission Hous-
ing to Converter Housing20 - 177
Bolts, Oil Pan 8 - 71
Screws, Valve Body/Hous-
ing Side Cover4-35
Bolt, Shift Plate 8 - 71
Bolt, Solenoid Leaf Spring 8 - 71
Plug, Oil Pan Drain 20 - 177
Nut, Shifter Mechanism to
Floor Pan7-65
SPECIAL TOOLS - AUTOMATIC TRANSMIS-
SION - NAG1
SPECIAL TOOL CROSS REFERENCE CHART
MB
TOOL #MILLER
TOOL #DESCRIPTION
N/A C-3339 DIAL INDICATOR SET
N/A C-4171 DRIVE HANDLE
N/A 6311 GAUGE BAR
N/A 8266 END-PLAY SET
N/A 8266-18 END-PLAY ADAPTER
N/A 8863B DIPSTICK
140 586
13 43 008900 MULTI-USE SPRING
COMPRESSOR
208 589
00 21 008901 PRESSING TOOL
N/A 8902A SEAL INSTALLER
N/A 9078 STAKING TOOL
MB
TOOL #MILLER
TOOL #DESCRIPTION
N/A 9082 BEARING REMOVER
N/A 9287 BEARING INSTALLER
Dial Indicator - C-3339
VAAUTOMATIC TRANSMISSION NAG1 - SERVICE INFORMATION 21 - 87