CD changer MERCEDES-BENZ SPRINTER 2006 Service Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 2006, Model line: SPRINTER, Model: MERCEDES-BENZ SPRINTER 2006Pages: 2305, PDF Size: 48.12 MB
Page 1092 of 2305
8W-02 COMPONENT INDEX
Component Page
A/C Auxiliary Fan..................... 8W-42
A/C Auxiliary Fan Relay................ 8W-42
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Roof Auxiliary Fan................. 8W-42
A/C Roof Auxiliary Fan Relay............ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Additional Heat Exchanger.............. 8W-42
Additional Heat Exchanger Relay......... 8W-42
Additional Heat Exchanger Switch........ 8W-42
Air Outlet Temperature Sensor........... 8W-42
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-42
Anti Icing Switch..................... 8W-42
Ash Receiver Lamp.................... 8W-44
Automatic Temperature Control Module.... 8W-42
Auxiliary Heater Control................ 8W-42
Battery............................. 8W-20
Battery Relay-Auxiliary................ 8W-20
Battery-Auxiliary..................... 8W-20
Beam Select Switch.................... 8W-50
Blower Motor Resistor Block............. 8W-42
Blower Motor-Front.................... 8W-42
Blower Stage I Diode................... 8W-42
Body Plug Connector................... 8W-11
Boost Pressure Sensor.................. 8W-30
Boost Pressure Servomotor.............. 8W-30
Boost Pressure Solenoid................ 8W-30
Brake Fluid Level Switch............... 8W-35
Brake Lamp Switch.................... 8W-35
Brake Lamp Switch 4 Pole.............. 8W-35
Brake Pressure Sensor................. 8W-35
Brake Wear Sensors................... 8W-35
CTEL Antenna Connector............... 8W-55
CTEL Connector...................... 8W-55
Cabin Heater Assembly................. 8W-42
Cabin Heater Module.................. 8W-42
Camshaft Position Sensor............... 8W-30
Center High Mounted Stop Lamp......... 8W-51
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Cigar Lighter Lamp................... 8W-44
Circulation Pump..................... 8W-42
Circulation Pump Diode................ 8W-42
Circulation Pump Relay-Cabin Heater
Module........................... 8W-42
Clockspring....................... 8W-41, 43
Controller Antilock Brake............... 8W-35
Courtesy Lamps...................... 8W-44
Crankcase Heater..................... 8W-30
Crankshaft Position Sensor.............. 8W-30Component Page
Cylinder Lock Switch-Driver............. 8W-61
D+ Relays........................ 8W-10, 11
Data Link Connector................... 8W-18
Daytime Running Lamp Relays........... 8W-50
Differential Lock Solenoid Valve.......... 8W-31
Dome Lamp.......................... 8W-44
Door Jamb Switch-Rear................. 8W-61
Door Jamb Switches................... 8W-44
Door Jamb Switches-Sliding............. 8W-61
Door Lock Motor/Ajar Switch Assemblies . . . 8W-61
Dosing Pump......................... 8W-42
EGR Valve........................... 8W-30
Electrohydraulic Control Unit............ 8W-31
Engine Control Module................. 8W-30
Engine Control Relay.................. 8W-31
Engine Coolant Level Switch............. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Sensor..................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Fan Stage 1 Relay..................... 8W-42
Fog Lamp Relay...................... 8W-50
Fog Lamp Switch..................... 8W-50
Fuel Injectors........................ 8W-30
Fuel Level Sensor..................... 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump........................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Quantity Control Valve............. 8W-30
Fuel Shutdown Solenoid................ 8W-30
Fuel Temperature Sensor............... 8W-30
Fuse Blocks.................... 8W-10, 11, 30
Fuse/Relay Block...................... 8W-11
Fused Ignition Switch Run-Start Relay..... 8W-11
Fuses......................... 8W-10, 11, 42
Generator........................... 8W-20
Glow Plug Control Module.............. 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Hazard Warning Switch................ 8W-52
Headlamp Adjust Switch................ 8W-50
Headlamp Assemblies............... 8W-50, 52
Headlamp Switch..................... 8W-50
Heated Seat Modules.................. 8W-63
Heated Seat Switches.................. 8W-63
Heater Timer-Auxiliary................. 8W-42
High Idle Switch...................... 8W-30
High Pressure Switch.................. 8W-42
Hood Ajar Switch..................... 8W-39
Horn............................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
VA8W-02 COMPONENT INDEX 8W - 02 - 1
Page 1128 of 2305
8W-11 FUSE BLOCK
Component Page
A/C Auxiliary Fan Relay................ 8W-11-19
Additional Heat Exchanger Relay....... 8W-11-24, 34
Additional Heat Exchanger Switch......... 8W-11-27
Ash Receiver Lamp.................... 8W-11-27
Automatic Temperature Control Module . . . 8W-11-16, 27
Battery Relay-Auxiliary................. 8W-11-16
Body Plug Connector.............. 8W-11-28, 38, 39
CTEL Connector................... 8W-11-21, 30
Cabin Heater Module................ 8W-11-21, 34
Central Timer Module............... 8W-11-16, 18
Cigar Lighter Lamp.................... 8W-11-27
Circulation Pump Diode................. 8W-11-34
Controller Antilock Brake............. 8W-11-21, 33
D+ Relay No. 1............... 8W-11-14, 15, 25, 38
D+ Relay No. 2.................. 8W-11-16, 28, 38
Data Link Connector................... 8W-11-18
Daytime Running Lamp Relay-Left Side..... 8W-11-15
Daytime Running Lamp Relay-Right Side.... 8W-11-15
Daytime Running Lamps Relay...... 8W-11-16, 25, 26
Fan Stage 1 Relay..................... 8W-11-24
Fog Lamp Switch................... 8W-11-21, 27
Fuse 1................ 8W-11-13, 14, 19, 20, 25, 26
Fuse 2........... 8W-11-13, 17, 29, 30, 31, 33, 36, 37
Fuse 3................ 8W-11-13, 14, 17, 18, 19, 20,
21, 22, 23, 24, 25, 28
Fuse 4..................... 8W-11-13, 14, 17, 21
Fuse 5................... 8W-11-13, 14, 18, 21, 23
Fuse 6................ 8W-11-13, 18, 24, 29, 33, 36
Fuse 7................ 8W-11-13, 21, 29, 30, 33, 34
Fuse 8................ 8W-11-14, 20, 24, 29, 34, 35
Fuse 9............. 8W-11-13, 14, 15, 16, 21, 25, 38
Fuse 10.................. 8W-11-14, 15, 19, 26, 36
Fuse 11....................... 8W-11-14, 15, 20
Fuse 12....................... 8W-11-28, 29, 33
Fuse 13.................... 8W-11-28, 29, 30, 39
Fuse 14.................... 8W-11-28, 29, 30, 38
Fuse 15....................... 8W-11-29, 31, 32
Fuse 18....................... 8W-11-14, 22, 39
Fuse 19............................ 8W-11-16
Fuse 20......................... 8W-11-29, 31
Fuse Block No. 1................ 8W-11-26, 33, 39
Fuse Block No. 2.............. 8W-11-4, 15, 17, 18,
25, 26, 28, 30, 31, 34, 38, 39
Fuse Block No. 3......... 8W-11-5, 16, 20, 21, 22, 24,
30, 31, 32, 33, 34, 36
Fuse/Relay Block......... 8W-11-2, 19, 20, 21, 23, 33
Fused Ignition Switch Run-Start Relay.... 8W-11-28, 39
G202................. 8W-11-16, 25, 33, 34, 38, 39
Headlamp Adjust Switch................ 8W-11-27
Headlamp Assembly-Left............. 8W-11-15, 25
Headlamp Assembly-Right............ 8W-11-15, 25
Headlamp Switch..................... 8W-11-26
Heated Seat Switch-Driver............ 8W-11-27, 32
Heated Seat Switch-Passenger.......... 8W-11-27, 32
Heater Timer-Auxiliary................. 8W-11-20
High Idle Switch................... 8W-11-27, 33
Component Page
Instrument Cluster................. 8W-11-18, 25
Instrument Panel Socket................ 8W-11-25
Interior Light Switch................ 8W-11-22, 27
Interior Light Switch-Driver.............. 8W-11-22
Interior Light Switch-Passenger........... 8W-11-22
Interior Light Switch-Rear............... 8W-11-22
Interior Lighting Connector.............. 8W-11-22
Intrusion Sensor No. 1.................. 8W-11-37
Intrusion Sensor No. 2.................. 8W-11-37
Intrusion Sensor No. 3.................. 8W-11-37
Lamp Relay-Left................... 8W-11-16, 17
Lamp Relay-Right.................. 8W-11-16, 17
License Plate Lamp No. 1............... 8W-11-25
License Plate Lamp No. 2............... 8W-11-25
Locker Switch No. 1................. 8W-11-27, 33
Locker Switch No. 2................... 8W-11-33
Map/Reading Lamp Switch............ 8W-11-22, 27
Master Door Lock Switch................ 8W-11-27
Multi-Function Switch.................. 8W-11-26
Optional Equipment Relay . . 8W-11-29, 30, 31, 32, 33, 34
Panic Alarm Switch.................... 8W-11-27
Power Distribution Center . . 8W-11-13, 17, 18, 19, 20, 21,
22, 23, 24, 25, 28, 29, 30, 31, 33, 36
Power Mirror Motor-Driver.............. 8W-11-35
Power Mirror Motor-Passenger............ 8W-11-35
Power Mirror Switch................... 8W-11-35
Power Window Switch-Driver............. 8W-11-30
Power Window Switch-Master............ 8W-11-31
Power Window Switch-Passenger.......... 8W-11-31
Radio.............................. 8W-11-27
Rear Window Defogger Relay............. 8W-11-19
Relay Block . . 8W-11-3, 14, 15, 16, 17, 19, 23, 24, 25, 28,
29, 30, 31, 32, 33, 34
Rollover Switch Assembly............. 8W-11-21, 34
Roof A/C Control Module................ 8W-11-20
Roof A/C Switch.................... 8W-11-16, 27
Roof A/C Temperature Setting Control....... 8W-11-27
Roof Fan Switch................... 8W-11-27, 31
Security System Module........... 8W-11-30, 36, 37
Sentry Key Remote Entry Module.......... 8W-11-23
Shifter Assembly...................... 8W-11-27
Siren.............................. 8W-11-37
Steering Angle Sensor.................. 8W-11-33
TCS Switch......................... 8W-11-27
Time Delay Relay..................... 8W-11-22
Towing/Intrusion Sensor On/Off Switch...... 8W-11-27
Trailer Tow Connector.................. 8W-11-24
Trailer Tow Control Module.............. 8W-11-24
Transmission Relay.................... 8W-11-17
Turn Signal/Anti-Theft Alarm Relay-Left..... 8W-11-23
Turn Signal/Anti-Theft Alarm Relay-Right.... 8W-11-23
Warm Air Auxiliary Heater Assembly....... 8W-11-20
Window Defogger Module-Rear......... 8W-11-16, 19
Window Defogger Switch-Rear............ 8W-11-27
VA8W-11 FUSE BLOCK 8W - 11 - 1
Page 1168 of 2305
8W-15 GROUND DISTRIBUTION
Component PageA/C Auxiliary Fan..........................8W-15-4
A/C Auxiliary Fan Relay......................8W-15-12
A/C Compressor Clutch Relay...................8W-15-30
A/C Roof Auxiliary Fan......................8W-15-30
A/C Roof Auxiliary Fan Relay...................8W-15-30
Additional Heat Exchanger....................8W-15-12
Additional Heat Exchanger Relay.................8W-15-12
Additional Heat Exchanger Switch................8W-15-24
Airbag Control Module.......................8W-15-11
Ash Receiver Lamp........................8W-15-22
Automatic Temperature Control Module.............8W-15-24
Auxiliary Heater Control.....................8W-15-24
Battery................................8W-15-8
Battery Relay-Auxiliary......................8W-15-11
Battery-Auxiliary..........................8W-15-11
Blower Motor-Front.........................8W-15-9
Brake Fluid Level Switch......................8W-15-8
Brake Wear Sensor-Left Front...................8W-15-8
Brake Wear Sensor-Left Rear...................8W-15-28
Brake Wear Sensor-Right Front..................8W-15-8
Brake Wear Sensor-Right Rear..................8W-15-28
CTEL Connector..........................8W-15-21
Cabin Heater Module........................8W-15-3
Center High Mounted Stop Lamp.................8W-15-6
Central Timer Module.......................8W-15-15
Cigar Lighter............................8W-15-22
Cigar Lighter Lamp........................8W-15-22
Circulation Pump..........................8W-15-9
Circulation Pump Relay-Cabin Heater Module..........8W-15-12
Clockspring.............................8W-15-10
Controller Antilock Brake....................8W-15-2, 28
Crankcase Heater..........................8W-15-4
Cylinder Lock Switch-Driver...................8W-15-10
D+ Relay No. 1...........................8W-15-12
D+ Relay No. 2...........................8W-15-14
Data Link Connector........................8W-15-10
Daytime Running Lamp Relay-Left Side.............8W-15-13
Daytime Running Lamp Relay-Right Side............8W-15-13
Daytime Running Lamps Relay..................8W-15-13
Differential Lock Solenoid Valve..................8W-15-2
Dome Lamp.............................8W-15-6
Dosing Pump............................8W-15-2
Engine Control Module.......................8W-15-7
Engine Coolant Level Switch....................8W-15-2
Fan Stage 1 Relay.........................8W-15-11
Fog Lamp Relay..........................8W-15-11
Fog Lamp Switch.........................8W-15-22
Fuel Pump.............................8W-15-19
Fuse Block No. 1..........................8W-15-7
Fused Ignition Switch Run-Start Relay..............8W-15-14
G100...............................8W-15-2, 3
G101.................................8W-15-4
G102.................................8W-15-4
G103.................................8W-15-4
G200...........................8W-15-6, 7, 8, 9, 10
G201................................8W-15-11
G202................8W-15-11, 12, 13, 14, 15, 16, 17, 18, 19
G203......................8W-15-20, 21, 22, 23, 24, 25
G300............................8W-15-26, 27, 28
G301................................8W-15-28
G302................................8W-15-28
G303................................8W-15-31
G304................................8W-15-31
G305..............................8W-15-29, 30
Glow Plug Control Module.....................8W-15-2
Hazard Warning Switch.......................8W-15-7
Headlamp Adjust Switch.....................8W-15-22
Headlamp Assembly-Left......................8W-15-3
Headlamp Assembly-Right.....................8W-15-4
Heated Seat Module-Driver....................8W-15-19
Heated Seat Module-Passenger..................8W-15-19
Heated Seat Switch-Driver....................8W-15-25
Heated Seat Switch-Passenger..................8W-15-25
Heater Timer-Auxiliary......................8W-15-24
High Idle Switch..........................8W-15-25
Hood Ajar Switch..........................8W-15-4
Horn Relay.............................8W-15-11
Horn Switch............................8W-15-10
Ignition Lock Switch........................8W-15-10
Instrument Cluster........................8W-15-10
Instrument Panel Socket.....................8W-15-20
Interior Lamp No. 1.........................8W-15-6
Interior Lamp No. 2.........................8W-15-6
Interior Lamp No. 3.........................8W-15-6Component PageInterior Lamp No. 4.........................8W-15-6
Interior Lamp No. 5.........................8W-15-6
Interior Lamp-Left.........................8W-15-6
Interior Lamp-Middle Front...................8W-15-5, 6
Interior Lamp-Middle Rear...................8W-15-5, 6
Interior Lamp-Rear No. 2......................8W-15-5
Interior Lamp-Right.......................8W-15-5, 6
Interior Light Switch.......................8W-15-21
Interior Lighting Connector.....................8W-15-6
Intrusion Sensor No. 1.......................8W-15-6
Intrusion Sensor No. 2.......................8W-15-6
Intrusion Sensor No. 3.......................8W-15-6
Kickdown Switch..........................8W-15-8
Lamp Relay-Left..........................8W-15-13
Lamp Relay-Right.........................8W-15-13
License Plate Lamp No. 1.....................8W-15-27
License Plate Lamp No. 2.....................8W-15-27
Locker Switch No. 1........................8W-15-20
Map/Reading Lamp Switch....................8W-15-21
Marker Lamp Connector......................8W-15-17
Marker Lamp No. 1-Left Front..................8W-15-16
Marker Lamp No. 1-Right Front.................8W-15-16
Marker Lamp No. 2-Left Front..................8W-15-16
Marker Lamp No. 2-Right Front.................8W-15-16
Marker Lamp-Left Center.....................8W-15-17
Marker Lamp-Left Rear......................8W-15-27
Marker Lamp-Right Center....................8W-15-17
Marker Lamp-Right Rear.....................8W-15-27
Master Door Lock Switch.....................8W-15-25
Metering Pump...........................8W-15-18
Multi-Function Switch.......................8W-15-7
Optional Equipment Relay....................8W-15-19
Panic Alarm Switch........................8W-15-20
Parking Brake Switch.......................8W-15-15
Power Mirror Motor-Driver....................8W-15-23
Power Mirror Motor-Passenger..................8W-15-23
Power Mirror Switch........................8W-15-23
Power Window Switch-Driver...................8W-15-23
Power Window Switch-Master...................8W-15-23
Radio................................8W-15-21
Rain Sensor............................8W-15-31
Rain Sensor Control Module..................8W-15-19, 31
Reading Lamp Connector......................8W-15-6
Rear Window Defogger Relay...................8W-15-14
Recirculated Air Solenoid Valve...................8W-15-9
Rollover Switch Assembly......................8W-15-3
Roof A/C Blower..........................8W-15-29
Roof A/C Blower Stage I And Ii Relay...............8W-15-29
Roof A/C Blower Stage I Relay..................8W-15-29
Roof A/C Blower Stage Ii Relay..................8W-15-29
Roof A/C Control Module.....................8W-15-28
Roof A/C Switch..........................8W-15-24
Roof Fan Switch..........................8W-15-21
Roof Thermotronic Control Module................8W-15-30
Seat Belt Switch..........................8W-15-15
Security System Module......................8W-15-15
Sentry Key Remote Entry Module.................8W-15-7
Shifter Assembly..........................8W-15-20
Siren.................................8W-15-9
Steering Angle Sensor........................8W-15-7
TCS Switch.............................8W-15-25
Tail Lamp Assembly-Left.....................8W-15-26
Tail Lamp Assembly-Right.....................8W-15-26
Thermotronic Diode........................8W-15-30
Time Delay Relay.........................8W-15-17
Towing/Intrusion Sensor On/Off Switch..............8W-15-22
Trailer Tow Connector.......................8W-15-28
Trailer Tow Control Module....................8W-15-19
Transmission Control Module...................8W-15-19
Transmission Relay........................8W-15-19
Turn Signal No. 1-Left Front....................8W-15-3
Turn Signal No. 1-Right Front...................8W-15-4
Turn Signal No. 2-Left Front....................8W-15-3
Turn Signal No. 2-Right Front...................8W-15-4
Warm Air Auxiliary Heater Assembly...............8W-15-18
Washer Pump Motor-Front.....................8W-15-4
Water Cycle Valve..........................8W-15-9
Window Defogger Module-Rear..................8W-15-15
Window Defogger Switch-Rear..................8W-15-20
Window Defogger-Left Rear....................8W-15-26
Window Defogger-Right Rear...................8W-15-26
Wiper Motor-Front.........................8W-15-9
Wiper/Turn Signal/Engine Start Control Module.........8W-15-7
VA8W-15 GROUND DISTRIBUTION 8W - 15 - 1
Page 1290 of 2305
8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Auxiliary Fan................... 8W-42-2
A/C Auxiliary Fan Relay............... 8W-42-2
A/C Compressor Clutch............ 8W-42-2, 23
A/C Compressor Clutch Relay......... 8W-42-23
A/C Roof Auxiliary Fan............... 8W-42-23
A/C Roof Auxiliary Fan Relay.......... 8W-42-23
Additional Heat Exchanger...... 8W-42-15, 16, 17
Additional Heat Exchanger Relay.... 8W-42-15, 16
Additional Heat Exchanger Switch . . . 8W-42-16, 17
Air Outlet Temperature Sensor......... 8W-42-4
Ambient Temperature Sensor........... 8W-42-3
Anti Icing Switch................... 8W-42-23
Automatic Temperature Control
Module . 8W-42-2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 17, 19
Auxiliary Heater Control.......... 8W-42-10, 18
Blower Motor Resistor Block....... 8W-42-5, 6, 7
Blower Motor-Front.................. 8W-42-5
Blower Stage I Diode................ 8W-42-24
Cabin Heater Assembly............... 8W-42-9
Cabin Heater Module . . . 8W-42-8, 10, 11, 15, 18, 22
Circulation Pump.................... 8W-42-9
Circulation Pump Diode............ 8W-42-9, 11
Circulation Pump Relay-Cabin Heater
Module.......................... 8W-42-9
Controller Antilock Brake............. 8W-42-17
D+ Relay No. 1...................... 8W-42-3
Data Link Connector........... 8W-42-5, 10, 20
Daytime Running Lamps
Relay............ 8W-42-12, 13, 14, 17, 18, 19
Dosing Pump...................... 8W-42-11
Evaporator Temperature Sensor......... 8W-42-4
Fan Stage 1 Relay................... 8W-42-8
Fuse 1.......................... 8W-42-2, 22
Fuse 3............................ 8W-42-15
Fuse 4............................ 8W-42-11
Fuse 7............................ 8W-42-9
Fuse 8....................... 8W-42-8, 12, 18
Fuse 9............................ 8W-42-3
Fuse 11........................... 8W-42-20
Fuse 20....................... 8W-42-2, 9, 14
Fuse 21.......................... 8W-42-6, 7
Fuse 201.......................... 8W-42-24
Fuse 202.......................... 8W-42-24
Fuse 203.......................... 8W-42-23
Fuse 204.......................... 8W-42-23
Fuse Block No. 1............ 8W-42-2, 6, 7, 9, 18
Fuse Block No. 2.................... 8W-42-3
Fuse Block No. 3...... 8W-42-8, 11, 14, 15, 20, 22Component Page
Fuse/Relay Block................. 8W-42-2, 12
G100............................. 8W-42-11
G102.............................. 8W-42-2
G200.......................... 8W-42-3, 5, 9
G202................. 8W-42-2, 8, 9, 15, 16, 20
G203............. 8W-42-6, 7, 12, 14, 17, 18, 19
G301............................. 8W-42-12
G305....................... 8W-42-23, 24, 25
Heater Timer-Auxiliary.......... 8W-42-6, 7, 10,
17, 19, 21, 22
High Pressure Switch................ 8W-42-23
Instrument Cluster................... 8W-42-3
Interference Suppression Capacitor..... 8W-42-24
Low Pressure Switch................ 8W-42-23
Metering Pump..................... 8W-42-20
Optional Equipment Relay............ 8W-42-14
Power Distribution Center......... 8W-42-23, 24
Recirculated Air Solenoid Valve......... 8W-42-5
Refrigerant Pressure Sensor............ 8W-42-4
Rollover Switch..................... 8W-42-11
Rollover Switch Assembly.......... 8W-42-11, 15
Roof A/C Blower.................... 8W-42-24
Roof A/C Blower I................... 8W-42-24
Roof A/C Blower I Fuse.............. 8W-42-24
Roof A/C Blower Ii.................. 8W-42-24
Roof A/C Blower Ii Fuse.............. 8W-42-24
Roof A/C Blower Stage I And Ii Relay.... 8W-42-24
Roof A/C Blower Stage I Relay...... 8W-42-24, 25
Roof A/C Blower Stage Ii Relay...... 8W-42-12, 24
Roof A/C Compressor Fuse............ 8W-42-23
Roof A/C Control Module.......... 8W-42-12, 13
Roof A/C Fan Fuse.................. 8W-42-23
Roof A/C Switch................. 8W-42-10, 12
Roof A/C Temperature
Setting Control............. 8W-42-10, 13, 25
Roof Fan Motor..................... 8W-42-14
Roof Fan Switch................. 8W-42-10, 14
Roof Thermotronic Control
Module.............. 8W-42-12, 13, 23, 24, 25
Security System Module.............. 8W-42-20
TCS Switch........................ 8W-42-17
Temperature Sensor................. 8W-42-25
Thermotronic Diode................. 8W-42-23
Warm Air Auxiliary Control Module . . 8W-42-20, 21
Warm Air Auxiliary Heater
Assembly.................... 8W-42-20, 21
Water Cycle Valve................... 8W-42-3
VA8W-42 AIR CONDITIONING-HEATER 8W - 42 - 1
Page 1418 of 2305
8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Auxiliary Fan................... 8W-80-4
A/C Roof Auxiliary Fan............... 8W-80-4
Accelerator Pedal Position Sensor
(Except OBD)..................... 8W-80-4
Accelerator Pedal Position Sensor (OBD) . . 8W-80-4
Additional Heat Exchanger............ 8W-80-5
Additional Heat Exchanger Switch....... 8W-80-5
Air Outlet Temperature Sensor......... 8W-80-5
Airbag Control Module................ 8W-80-6
Airbag Squib-Driver.................. 8W-80-6
Airbag Squib-Passenger............... 8W-80-6
Ambient Temperature Sensor........... 8W-80-7
Ash Receiver Lamp.................. 8W-80-7
Automatic Temperature Control
Module C1....................... 8W-80-7
Automatic Temperature Control
Module C2....................... 8W-80-8
Auxiliary Heater Control.............. 8W-80-8
Blower Motor Resistor Block........... 8W-80-8
Blower Motor Resistor Block C1......... 8W-80-8
Blower Motor Resistor Block C2......... 8W-80-9
Blower Motor Resistor Block C3......... 8W-80-9
Blower Motor-Front.................. 8W-80-9
Body Plug Connector................. 8W-80-9
Boost Pressure Sensor (Except OBD)..... 8W-80-9
Boost Pressure Sensor (OBD).......... 8W-80-10
Boost Pressure ServoMotor (OBD)...... 8W-80-10
Boost Pressure Solenoid.............. 8W-80-10
Brake Fluid Level Switch............. 8W-80-10
Brake Lamp Switch 4 Pole (ESP)....... 8W-80-11
Brake Lamp Switch C1 (Except ESP).... 8W-80-11
Brake Lamp Switch C2 (Except ESP).... 8W-80-11
Brake Pressure Sensor............... 8W-80-11
Brake Wear Sensor-Left Front......... 8W-80-12
Brake Wear Sensor-Left Rear.......... 8W-80-12
Brake Wear Sensor-Right Front........ 8W-80-12
Brake Wear Sensor-Right Rear......... 8W-80-12
C100............................. 8W-80-12
C100............................. 8W-80-13
C101............................. 8W-80-13
C101............................. 8W-80-13
C102 (Except OBD)................. 8W-80-13
C102 (Except OBD)................. 8W-80-14
C103 (OBD)....................... 8W-80-14
C103 (OBD)....................... 8W-80-14
C200............................. 8W-80-14
C200............................. 8W-80-15
C201............................. 8W-80-15
C201............................. 8W-80-16
C202............................. 8W-80-16
C202............................. 8W-80-17
C203............................. 8W-80-17Component Page
C203............................. 8W-80-17
C204............................. 8W-80-18
C204............................. 8W-80-18
C205............................. 8W-80-18
C205............................. 8W-80-19
C206............................. 8W-80-19
C206............................. 8W-80-19
C207............................. 8W-80-20
C207............................. 8W-80-20
C208............................. 8W-80-20
C208............................. 8W-80-20
C209............................. 8W-80-20
C209............................. 8W-80-21
C210............................. 8W-80-21
C210............................. 8W-80-21
C211 ............................. 8W-80-21
C211 ............................. 8W-80-22
C214............................. 8W-80-22
C214............................. 8W-80-22
C215............................. 8W-80-22
C215............................. 8W-80-23
C216............................. 8W-80-23
C216............................. 8W-80-23
C217............................. 8W-80-23
C217............................. 8W-80-23
C218............................. 8W-80-24
C218............................. 8W-80-24
C219............................. 8W-80-24
C219............................. 8W-80-24
C220............................. 8W-80-25
C220............................. 8W-80-25
C221............................. 8W-80-25
C221............................. 8W-80-25
C224............................. 8W-80-25
C224............................. 8W-80-26
C225............................. 8W-80-26
C225............................. 8W-80-26
C226............................. 8W-80-26
C300............................. 8W-80-26
C300............................. 8W-80-27
C301............................. 8W-80-27
C301............................. 8W-80-27
C306............................. 8W-80-27
C306............................. 8W-80-28
C307............................. 8W-80-28
C307............................. 8W-80-28
Cabin Heater Assembly.............. 8W-80-28
Cabin Heater Module (CHM).......... 8W-80-28
Camshaft Position Sensor............. 8W-80-29
Center High Mounted Stop Lamp....... 8W-80-29
Central Timer Module C1............. 8W-80-29
Central Timer Module C2............. 8W-80-30
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 1
Page 1422 of 2305
ADDITIONAL HEAT EXCHANGER
CAV CIRCUIT FUNCTION
A 12BR GROUND
B 12RD/BL AUXILIARY HEATER RELAY OUTPUT
C 16VT/BL ADDITIONAL HEAT EXCHANGER CAV C TO HEAT EX-
CHANGER SWITCH CAV 7
D 16VT/YL ADDITIONAL HEAT EXCHANGER CAV D TO HEAT EX-
CHANGER SWITCH CAV 4
ADDITIONAL HEAT EXCHANGER SWITCH
CAV CIRCUIT FUNCTION
1 16GY/DG/RD LAMP DRIVER
3 16BK/BL/DG FUSED IGNITION SWITCH OUTPUT
4 16VT/YL ADDITIONAL HEAT EXCHANGER SWITCH CAV 4 TO
ADDITIONAL HEAT EXCHANGER CAV D
5 16BR GROUND
7 16VT/BL ADDITIONAL HEAT EXCHANGER SWITCH CAV 7 TO
ADDITIONAL HEAT EXCHANGER CAV C
8 16BK/BL/DG FUSED IGNITION SWITCH OUTPUT
10 16BR GROUND
AIR OUTLET TEMPERATURE SENSOR
CAV CIRCUIT FUNCTION
1 18BR/GY AIR OUTLET TEMPERATURE SENSOR SIGNAL
2 18BR/BL SENSOR GROUND
VA8W-80 CONNECTOR PIN-OUTS 8W - 80 - 5
Page 1504 of 2305
8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.
Connector, ground, and splice indexes are provided.Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
A/C Auxiliary Fan BK Engine Compartment 5
A/C Auxiliary Fan Relay (In Relay Block) BK Under Driver Seat N/S
Accelerator Pedal Position Sensor (OBD) BK On Gas Pedal 31
Accelerator Pedal Position Sensor BK At Pedal 24
Additional Heat Exchanger BK NS
Additional Heat Exchanger Switch BK NS
Air Outlet Temperature Sensor BK Engine Compartment (Right
Rear)11,33
Airbag Control Module YL Under Driver Seat 17,34,36
Airbag Squib-Driver YL Steering Wheel 17
Airbag Squib-Passenger YL Instrument Panel (Passenger
Side)N/S
Ambient Temperature Sensor BK Front Engine Compartment 2,33
Anti-Icing Switch Center Roof A/C Unit 39
Ash Receiver Lamp In Ash Tray 26
Automatic Temperature Control Module C1 BR Instrument Panel 23
Automatic Temperature Control Module C2 Instrument Panel 23
Auxiliary Heater Relay (In Relay Block) Under Driver Seat N/S
Auxiliary Heater Control Instrument Panel 20
Battery Left Front Engine Compart-
ment2
Battery-Auxiliary BK Engine Compartment 3
Battery Relay-Auxiliary BK Engine Compartment 3
Blower Motor Resistor Block Underhood Right (To The
Instrument Panel)10
Blower Motor Resistor Block C1 Instrument Panel 33
Blower Motor Resistor Block C2 Instrument Panel 33
VA8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 1
Page 1508 of 2305
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Fuel Injector No. 1 BK Engine Compartment 13
Fuel Injector No. 2 BK Engine Compartment 12,13
Fuel Injector No. 3 BK Engine Compartment 12,13
Fuel Injector No. 4 BK Engine Compartment 12,13
Fuel Injector No. 5 BK Engine Compartment 13
Fuel Level Sensor BK Underbody-Middle 51
Fuel Pressure Sensor BK Engine Compartment 12
Fuel Pressure Solenoid (Except OBD) BK Engine Compartment-Rear 11
Fuel Pump BK 4
Fuel Pump Relay BK N/S
Fuel Quantity Control Valve N/S
Fuel Quanitity Control Valve (OBD) 11
Fuel Shutdown SolenoidN/S
Fuel Temperature Sensor Engine Compartment 13
Fuse Block No.1 C1 Under Fuse Block No.1 31
Fuse Block No.1 C2 BK Under Fuse Block No.1 31
Fuse Block No.1 C3 BK Under Fuse Block No.1 31
Fuse Block No.1 C4 BK Under Fuse Block No.1 31
Fuse Block No.1 C5 BK Under Fuse Block No.1 31
Fuses (Fuse Block No. 1) Steering Column 28
Fuses (Fuse Block No. 2) Under Driver Seat 35
Fuses (Fuse Block No. 3) Under Driver Seat N/S
Fuses (Fuse/Relay Block) Under Driver Seat 35,36
Fuses (PDC) Battery Area 8
Generator No.1 Engine Compartment 15
Generator No.2 Engine Compartment-Right 2,14
Glow Plug Control Module C1 BK Engine Compartment-Left
Front1
Glow Plug Control Module C2 BK Engine Compartment-Left
Front1
Glow Plug No. 1 On Engine 15
Glow Plug No. 2 On Engine 15
Glow Plug No. 3 On Engine 15
Glow Plug No. 4 On Engine 15
Glow Plug No. 5 On Engine 15
Headlamp Adjust Switch BK Instrument Panel 25
Headlamp Assembly-Left BK On Front Of Vehicle (Left
Side)3
Headlamp Assembly-Right BK On Front Of Vehicle (Right
Side)3
Heat Exchanger Switch BK Engine Compartment N/S
Heated Seat Module-Driver BK Under Driver Seat 4
Heated Seat Module-Passenger BK Under Passenger Seat 4
Heated Seat Switch-Driver BK On Driver Seat 20
VA8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 5
Page 1589 of 2305
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Oil Filter
Screw Cap to Oil Filter 25 18.5 -
Oil Cooling System
Bolt-Oil-Water Heat Ex-
changer to Timing Cover
Case15 - 133
Oil Level Pressure
Bolt-Dip Stick Guide Tube
to Cylinder Head14 - 123
Bolt-Oil Level Sensor to
Oil Pan14 - 123
Coolant Pre-Heater
Coolant Pre-Heater in En-
gine Block35 26 -
Engine Cooling General
Bolt-Belt Pulley to Coolant
Pump8-35 6 - 26 -
Bolt-Coolant Pump to
Timing Case Cover 6m/
8m14/20 10 - 15 -
Bolt-Thremostat Housing
to Cylinder Head9-80
Coolant Drain Plug to
Crankcase30 22 -
Engine Suspension, Engine Mount, Engine Bracket
Bolt-Engine Bracket to
Crankcase (2 stage,
torque, torque angle)20/90É 15, 90É -
Bolt-Engine Mount to En-
gine Bracket55 40.5 -
Bolt-Front Engine Mount
to Front Axle Carrier35 26 -
Bolt-Rear Engine Cross
Member to Body40 30 -
Bolt-Rear Engine Mount
to Rear Engine Cross
Member35 26 -
Bolt/Nut- Rear Engine
Mount to Transmission40 26 -
Bolt-Shrowd to Engine
Bracket10 - 88.5
Nut-Front Engine Mount
to Engine Bracket65 48 -
Nut-Engine Mount to Ve-
hicle Frame35 26 -
Fuel Filter
Bolt-Clip to Fuel Filter 8 - 70
9 - 14 ENGINEVA
Page 1645 of 2305
(8) Install the exhaust hanger fasteners at the
muffler.
(9) Tighten the exhaust hanger bracket to engine
block.
(10) Install the turbocharger support bracket.
(11) Lower the vehicle.
(12) Install the air cleaner duct to the turbo-
charger (Fig. 71).
(13) Install the exhaust heat shield.
(14) Connect the negative battery cable.
TIMING CHAIN COVER
REMOVAL
WARNING: DO NOT OPEN COOLING SYSTEM
UNLESS TEMPERATURE IS BELOW 90ÉC (194ÉF).
OPEN CAP SLOWLY TO RELEASE PRESSURE.
STORE COOLANT IN APPROVED CONTAINER
ONLY. RISK OF INJURY TO SKIN AND EYES FROM
SCALDING COOLANT. WEAR PROTECTIVE
GLOVES, CLOTHING AND EYE WEAR.
(1) Disconnect negative battery cable.
NOTE: Rotate engine on crankshaft. DO NOT crank
the engine at the bolt of the camshaft sprocket.
NOTE: DO NOT crank engine back.
(2) Position piston of cylinder 1 to ignition TDC.
Markings on the camshaft bearing cap must be
aligned.
(3) Drain coolant (Refer to 7 - COOLING/ENGINE/
COOLANT - STANDARD PROCEDURE).
(4) Install retaining lock for crankshaft/starter
ring gear (Refer to 9 - ENGINE/ENGINE BLOCK/
FLEX PLATE - INSTALLATION).
(5) Drain engine oil.
(6) Remove the oil filter to allow the oil to flow off
into the oil pan.
(7) Remove the radiator assembly (Refer to 7 -
COOLING/ENGINE/RADIATOR - REMOVAL).
(8) Remove engine cover (Refer to 9 - ENGINE -
REMOVAL).
(9) Remove front cover at cylinder head (Refer to 9
- ENGINE/CYLINDER HEAD - REMOVAL).
(10) Remove accessory drive belt.
(11) Remove the high pressure fuel pump (Refer to
14 - FUEL SYSTEM/FUEL DELIVERY/FUEL PUMP
- REMOVAL).
(12) Remove water pump (Refer to 7 - COOLING/
ENGINE/WATER PUMP - REMOVAL).
(13) Remove accessory drive belt pulley and vibra-
tion damper (Refer to 9 - ENGINE/ENGINE BLOCK/
VIBRATION DAMPER - REMOVAL).
(14) Remove the power steering pump.NOTE: NO NOT open the air conditioning system.
(15) Unplug AC compressor electrical connector
and unbolt AC compressor. Relocate in lower engine
compartmentwith outopening the system.
(16) Remove the generator with wiring attached
and relocate somewhere in the engine compartment.
(17) Install engine support fixture.
(18) Remove the oil pan.
(19) Detach the coolant hose to oil-water heat
exchanger at crankcase (Fig. 73).
(20) Remove the cylinder head to timing cover
bolts (Fig. 73).
(21) Remove the timing cover bolts and cover (Fig.
73).
(22) Remove remaining ancillary components
attached to the timing case cover (Fig. 73).
NOTE: Inspect condition of hoses and clamps,
replace as necessary.
(23) Remove timing chain tensioner (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT/CHAIN
AND SPROCKETS - REMOVAL)
(24) Remove timing case cover (Fig. 73).
Fig. 73 TIMING CHAIN COVER
1 - CYLINDER HEAD TO TIMING COVER BOLT
2 - OIL-WATER HEAT EXCHANGER
3 - GASKET
4 - DRIVE BELT TENSIONER
5 - FRONT CRANKSHAFT SEAL
6 - TIMING CHAIN COVER
9 - 70 ENGINEVA