service Mercury Mercury Cougar 2002 Service Manual

permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning lights and
chimessection of theInstrument clusterchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
Maintenance and Specifications
190

2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only brake fluids certified to
meet Ford specification ESA-M6C25±A. Refer toLubricant
specificationsin this chapter. DOT 3 fluid is recommended. However, if
DOT 3 is not available, DOT 4 fluid can be used.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use DOT 5 or any other brake fluid that is not DOT 3 or
DOT 4, you will cause permanent damage to your brakes.
MAX
MIN
Maintenance and Specifications
191

INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
²Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climate.
Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire's ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
Maintenance and Specifications
195

Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all-weather treads that provide traction in
rain or snow.
The use of snow cables is not recommended for this vehicle, as damage
to your vehicle may occur under extreme handling or rough road
conditions. However, if you choose to operate the vehicle with snow
cables, avoid these conditions and follow the manufacturer's
recommendations.
Do not use any type of tire chains, as this will likely cause damage to
your vehicle.
MOTORCRAFT PART NUMBERS
Component 2.0L engine 2.5L engine
Air filter element FA-1612 FA-1613
Fuel filter FG-800A FG-800A
Oil filter FL-2005 FL-820
PCV valve EV-224 EV-152
Battery BXT-40R BXT-40R
Cabin air filter FP4 FP4
Crankcase ventilation
filterFA-1621 Ð
Spark plugs
1AZFS-22F # 1+22
AZFS-22FE # 3+4AWSF-32F1Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
2If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter ªFEº as shown on the engine decal.
Maintenance and Specifications
198

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidAll Fill to MAX mark
Engine coolant
1Motorcraft
Specialty Orange
Engine Coolant2.0L engine 6.6L (7.0 quarts)2
2.5L engine 9.5L (10.0
quarts)2
9.7L (10.2
quarts)3
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil2.0L engine 4.25L (4.5 quarts)
2.5L engine 5.5L (5.8 quarts)
Fuel tank
capacityN/A All 58.5L (15.4
gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to MAX mark
Transmission
fluid
4Motorcraft
MERCONtAT FAutomatic
transaxles49.6L (10.2 quarts)
Motorcraft Full
Synthetic Manual
Transmission FluidManual
transaxles
52.6L (2.7 quarts)
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll Fill to top of
reservoir
1Add the coolant type originally equipped in your vehicle.
2Total capacity.
3With automatic transaxle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
Maintenance and Specifications
199

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
206

Cleaning your vehicle
engine compartment ..............162
instrument panel ....................164
interior .............................164±165
plastic parts ............................163
washing ....................................161
waxing .....................................161
wheels ......................................162
wiper blades ............................164
Climate control (see Air
conditioning or Heating) ............44
Clock ..........................26, 33, 41, 60
Clutch
fluid ..........................................192
operation while driving ..........125
recommended shift speeds ....126
Console ........................................67
Coolant
checking and adding ..............177
low coolant light .......................12
refill capacities ................181, 199
specifications ..................200±201
Cruise control
(see Speed control) ....................61
Customer Assistance ................134
Ford accessories for your
vehicle .....................................166
Ford Extended Service
Plan ..........................................154
Getting assistance outside the
U.S. and Canada .....................158
Getting roadside assistance ...134
Getting the service you
need .........................................152
Ordering additional owner's
literature .................................159
The Dispute Settlement
Board .......................................154Utilizing the
Mediation/Arbitration
Program ...................................157
D
Daytime running lamps
(see Lamps) ................................47
Defrost
rear window ..............................46
Dipstick
automatic transmission
fluid ..........................................192
engine oil .................................172
Doors
door ajar warning .....................15
lubricant specifications ..........200
Driving under special
conditions
through water .........................128
E
Emergencies, roadside
jump-starting ..........................145
Emission control system ..........189
Engine ........................................201
check engine/service engine
soon light ..................................10
cleaning ...................................162
coolant .....................................177
idle speed control ...................175
lubrication
specifications ..................200±201
refill capacities ........................199
service points ..................170±171
starting after a collision .........135
Engine block heater .................115
Engine oil ..................................172
checking and adding ..............172
Index
208