maintenance Mercury Sable 2002 s Workshop Manual

MOTORCRAFT PART NUMBERS
Component 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Air filter
element
1FA-1683 FA-1683 FA-1683
Fuel filter FG-1006 FG-1006 FG-1006
Battery
(standard)BXT-36R BXT-36R BXT-36R
Battery
(optional)BXT-36R N/A N/A
Oil filter FL-400-S FL-400-S FL-820-S
PCV valve EV-228 EV-228 EV-243
Spark plugs
2AWSF-32PP3AGSF-22PP3AWSF-32F
1Do not use oil-impregnated air filter elements. Failure to use the correct
air filter element may result in severe engine damage. The customer
warranty may be voided for any damage to the engine if the correct air
filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
Maintenance and Specifications
224

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium
Engine Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L V6 Vulcan
engine11.0L (11.6
quarts)
3.0L V6 Duratec
engine10.0L (10.6
quarts)
Engine oil
(includes
filter change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil3.0L V6 Vulcan
engine4.25L (4.5 quarts)
3.0L V6 Duratec
engine5.2L (5.5 quarts)
Fuel tank
capacityN/A All vehicles 68.1L (18.0
gallons)
Power
steering fluidMotorcraft
MERCONAT F3.0L V6 Vulcan
engineor Keep in FULL
range on dipstick
3.0L V6 Duratec
engineFill to line on
reservoir
Automatic
transaxle -
4F50NMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine12.8L (13.5
quarts)
3.0L V6 Duratec
engine12.7L (13.4
quarts)
Automatic
transaxle -
AX4SMotorcraft
MERCONV
AT F3.0L V6 Vulcan
engine11.6L (12.2
quarts)
Windshield
washer fluid -
FrontMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.8L (94.7 oz.)
Maintenance and Specifications
225

Fluid Ford Part
NameApplication Capacity
Windshield
washer fluid -
RearMotorcraft
Premium
Windshield
Washer
ConcentrateWagon 1.8L (60.9 oz.)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch, seat
tracks, trunk
and liftgate
latchesMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESA-M1C93-B
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Automatic
transaxle (AX4S
and 4F50N
1)Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M2C258–A1
Maintenance and Specifications
226

ItemsFord Part
Name or
equivalentFord Part
NumberFord
Specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51–A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcrarft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
Maintenance and Specifications
227

ENGINE DATA
Engine 3.0L V6 Vulcan
engine3.0L FFV V6
engine3.0L DOHC V6
Duratec engine
Cubic inches 182 182 183
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-0.046
inch)1.07-1.17 mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.7:1 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Sedan mm (in) Wagon mm (in)
(1) Overall length 5075 (199.9) 506 9.8 (197.8)
(2) Overall width 1854 (73.0) 1854.2 (73.0)
(3) Overall height 1463 (57.6) 1468 (57.8)
(4) Wheelbase 2757 (108.5) 2757 (108.5)
(5) Track - Front 1566 (61.6) 1566 (61.6)
(5) Track - Rear 1577.0 (62.1) 1570 (61.8)
Maintenance and Specifications
228

5
2
3
4
1
Maintenance and Specifications
229

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
1
4
Maintenance and Specifications
230

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transaxle.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
231

A
Accessory delay ..........................45
Air bag supplemental restraint
system ..............................90–91, 94
and child safety seats ..............92
description ..........................91, 94
disposal ......................................96
driver air bag ................90, 93, 95
indicator light ...........................93
operation .......................90, 93, 95
passenger air bag .........90, 93, 95
side air bag ................................94
Air cleaner filter .......................180
Antifreeze
(see Engine coolant) ................159
Anti-lock brake system
(see Brakes) ..............................111
Anti-theft system ........................69
arming the system ....................69
disarming a triggered system ..69
Audio system (see Radio) ...15, 17
Automatic transaxle
fluid, adding ............................174
fluid, checking ........................174
fluid, refill capacities ..............181
fluid, specification ..................185
Automatic transmission
driving an automatic
overdrive .................................116
Auxiliary power point .................44
Axle
lubricant specifications ..........183
B
Battery .......................................157
acid, treating emergencies .....157
jumping a disabled battery ....135maintenance-free ....................157
replacement, specifications ...180
servicing ..................................157
BeltMinder ...................................85
Brakes ........................................110
anti-lock ...................................111
anti-lock brake system (ABS)
warning light ...........................111
fluid, checking and adding ....174
fluid, refill capacities ..............181
fluid, specifications .........183, 185
lubricant specifications ..183, 185
parking ....................................112
shift interlock ..........................113
Bulbs ............................................31
C
Capacities for refilling fluids ....181
Cargo area shade ........................56
Cargo cover .................................55
Cargo net .....................................55
CD changer .................................19
CD-single premium ...............15, 17
Cell phone use ............................52
Cellular telephone (see your
Cellular Phone Guide) ................52
Certification Label ....................187
Changing a tire .........................131
Child safety restraints ................97
child safety belts ......................97
Child safety seats ........................99
attaching with tether straps ..103
in front seat ............................100
in rear seat ......................100, 103
Cleaning your vehicle
engine compartment ..............144
Index
235

octane rating ...................167, 185
quality ......................................167
running out of fuel .................168
safety information relating to
automotive fuels .....................164
Fuses ..................................125–126
G
Gas cap (see Fuel cap) ............166
Gas mileage
(see Fuel economy) .................168
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................118
definition .................................118
driving with a heavy load ......118
location ....................................118
GVWR (Gross Vehicle Weight
Rating) .......................................118
calculating ...............................118
definition .................................118
driving with a heavy load ......118
location ....................................118
H
Headlamps ...................................26
aiming ........................................28
autolamp system .......................26
bulb specifications ....................31
daytime running lights .............26
flash to pass ..............................27
high beam .................................27
replacing bulbs .........................33
turning on and off ....................26
Heating
heating and air conditioning
system .......................................23
Hood ..........................................150I
Ignition ...............................107, 185
Infant seats (see Safety seats) ..99
Inspection/maintenance (I/M)
testing ........................................172
Instrument panel
cleaning ...................................146
cluster ........................................10
lighting up panel and
interior .......................................27
J
Jack ............................................131
positioning ...............................131
storage .....................................131
Jump-starting your vehicle ......135
K
Keyless entry system .................64
Keys
positions of the ignition .........107
L
Lamps
autolamp system .......................26
bulb replacement
specifications chart ..................31
cargo lamps ...............................27
daytime running light ...............26
fog lamps ...................................26
headlamps .................................26
headlamps, flash to pass ..........27
instrument panel, dimming .....27
interior lamps .....................29–32
replacing
bulbs ..................31, 33, 35–38, 40
Index
237