engine Mercury Villager 1996 s Repair Manual

364
*
[SV44300(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
*
[SV44400(ALL)11/93]
Information about your vehicle's emissions control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV44405(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV44410(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
*
[SV44415(ALL)09/95]
OBD II Drive Cycle
*
[SV44420(ALL)06/95]
The following steps must be run in the order shown. If any
steps are interrupted, repeat the preceding step. Any safe
driving mode is acceptable between steps.
*
[SV44425(ALL)06/95]
Always drive vehicle in safe manner according to traffic
conditions and obey all traffic laws.
*
[SV44430(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

Servicing Your Villager
365
*
[SV44435(ALL)06/95]1.
Start the engine. Drive or idle (in neutral) the vehicle for 4
minutes.
*
[SV44440(ALL)06/95]2.
Idle the vehicle in drive for 40 seconds.
*
[SV44445(ALL)07/95]3.
Accelerate the vehicle to 45 mph (70 km/h) at 1/4 to 1/2
throttle for 10 seconds.
*
[SV44450(ALL)07/95]4.
Drive the vehicle with a steady throttle at 45 mph
(70 km/h) for 30 seconds.
*
[SV44455(ALL)06/95]5.
Idle the vehicle in drive for 40 seconds.
*
[SV44460(ALL)07/95]6.
Continue to drive the vehicle in city traffic at speeds
between 25 and 40 mph (40-60 km/h) for 15 minutes.
During the 15 minute drive cycle the following modes must
be achieved:
*
[SV44465(ALL)07/95]
a. at least 5 stop and idle modes at 10 seconds each
*
[SV44470(ALL)07/95]
b. acceleration from idles at 1/4 to 1/2 throttle position, and
*
[SV44475(ALL)07/95]
c. choose 3 different speeds to do 1.5 minute steady state
throttle drives.
*
[SV44480(ALL)07/95]7.
Accelerate the vehicle up to between 45 and 60 mph
(70-100 km/h). This should take approximately 5 minutes.
*
[SV44485(ALL)07/95]8.
Drive vehicle and hold the throttle steady at the selected
speed between 45 and 60 mph (70-100 km/h) for
approximately 5 minutes.
*
[SV44490(ALL)07/95]9.
Drive the vehicle for 5 minutes at varying speeds between 45
and 60 mph (70-100 km/h).
*
[SV44492(ALL)07/95]10.
Bring the vehicle back to idle. Idle in Drive for 40 seconds.
*
[SV44494(ALL)07/95]11.
OBD II drive cycle has been completed. Vehicle can be
turned off when convenient.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

370
%*
[SV46500(ALL)01/95]
Engine
*
[SV46600(ALL)01/93]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[SV46700(ALL)01/93]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[SV46800(ALL)01/95]
Fuel system
%*
[SV47000(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV47100(ALL)09/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV47200(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV47300(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV47400(ALL)01/95]
Cooling system
*
[SV47500(ALL)01/93]
n
Protect your vehicle against freezing temperatures.
%*
[SV47600(ALL)01/95]
Battery
*
[SV47700(ALL)01/93]
n
Check and recharge the battery as necessary.
*
[SV47800(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
File:15vxsvn.ex
Update:Wed Jun 5 12:25:18 1996

384
[QI02200(ALL)05/95]
full page art:0040367-A
Engine Compartment
File:16vxqin.ex
Update:Fri Jun 7 13:39:37 1996

Index
385
A
ABS warning light (see Anti-lock brake system)...... 70
Accessory position on the ignition............. 57
Additives, engine oil.................. 310
Air bag supplemental restraint system
and child safety seats............... 25,32
description.................... 23,26
driver air bag................... 23,26
indicator light..................... 71
operation....................... 26
passenger air bag................... 26
proper seating.................... 24
service and information labels............. 26
tone generator.................... 30
wearing safety belts.................. 24
Air cleaner filter, location............... 300
Antenna, radio (see Electronic sound system). . . 121, 205, 226
Antifreeze (see Engine coolant)............. 314
Anti-lock brake system (ABS)
description..................... 234
noise........................ 235
see also Brake.................... 234
warning light..................... 70
Anti-theft lug nuts and key............... 267
Appeals (see Dispute settlement board)......... 278
Assistance (see Customer assistance)........... 275
Audio system (see Electronic sound system)....... 205
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Update:Fri Jun 7 09:28:47 1996

388
Chime
headlamps on.................... 77
key in ignition.................... 58
safety belt...................... 70
Circuit breakers
checking and replacing............... 346
see also fuses.................... 337
Cleaning your vehicle
chrome and aluminum parts.............. 7
engine compartment................. 302
exterior....................... 6
exterior lamps................... 114
fabric....................... 165
headlamps..................... 114
instrument panel................... 7
plastic parts..................... 7
polishing....................... 6
rustproofing..................... 7
safety belts...................... 23
tail lamps..................... 114
upholstery and interior trim............. 165
washing....................... 6
waxing........................ 6
wheels....................... 329
Climate control system
air conditioning.................... 91
heating........................ 91
Clock......................... 217
Clutch, fluid reservoir................. 333
Cold engine starting................... 60
Combination lap and shoulder belts........... 9,11
Controls
instrument panel................... 89
mirrors....................... 169
steering column................... 123
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Update:Fri Jun 7 09:28:47 1996

389
Index
Coolant (see Engine coolant)
checking and adding................ 314
drain and flush................... 318
preparing for storage................ 370
specifications.................... 368
temperature gauge................ 78,82
warnings...................... 314
Cooling fan...................... 296
Cruise control (see Speed control)............ 128
Customer Assistance Centre, Ford of Canada....... 282
D
Dashboard (see Instrument panel)............. 89
Daytime running light system............. 114
Defrost, windshield................... 91
Dipstick
automatic transaxle fluid............... 331
engine oil..................... 311
power steering fluid................. 335
Disabled vehicle (see Towing).............. 273
Dispute Settlement Board................ 278
Doors
door ajar warning light................ 74
lubricant specifications................ 368
Driving under special conditions
bad weather.................... 240
heavy load..................... 241
high speed..................... 240
high water..................... 241
slippery roads................... 240
tips for safe driving................. 239
towing a trailer................... 242
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Update:Fri Jun 7 09:28:47 1996

390
E
Electrical system
circuit breakers................... 346
fuses......................337±338
relays....................... 347
Electronic sound system
antenna...................... 121
radio reception................... 226
tuning the radio.................. 210
warranty and service information........... 228
Emergencies, roadside
assistance..................... 275
battery acid spills................255, 331
fuel........................ 307
towing....................... 273
Emergency brake (parking brake)............ 237
Emission control system
catalytic converter.................. 362
emissions warranty................. 362
Engine
check engine warning light.............. 72
does not start................... 61,63
fuel injected engine, starting.............. 59
fuel pump shut-off switch............... 63
preparing to start................... 59
service points.................... 300
starting....................... 60
starting after a collision............... 273
storing your vehicle................. 369
Engine block heater................... 62
Engine coolant.................... 314
checking and adding................ 314
disposal...................... 296
drain and flush................... 318
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391
Index
Engine coolant (continued)
preparing for storage................ 370
proper solution................... 333
recovery reservoir................300, 314
specifications.................... 368
temperature gauge................ 78,82
Engine coolant temperature gauge
description.................... 78,82
mechanical.................... 78,82
Engine coolant temperature guage:electronic...... 78,82
Engine fan...................... 296
Engine:idle speed control................. 62
Engine oil
changing oil and oil filter............311, 313
checking and adding................ 311
dipstick...................... 311
disposal....................296, 333
engine oil pressure warning light............ 73
filter, specifications................. 367
specifications.................... 310
synthetic oil.................... 310
ªbreak-inº oils.................... 5
viscosity...................... 310
Entry system, illuminated............... 120
Exhaust fumes...................... 64
F
Fan, engine fan, avoiding injury............. 296
Federal Communications Commission.......... 228
Flashers, hazard.................... 112
Flashing the lamps................... 124
Flat tire........................ 259
Ford Dispute Settlement Board............. 278
Ford Motor Company of Canada............ 282
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Update:Fri Jun 7 09:28:47 1996

392
Ford of Canada Customer Assistance Centre....... 282
Foreign registration.................. 284
French owner guides, how to obtain........... 3
Fuel
calculating fuel economy............... 308
choosing the right fuel............... 305
filling your vehicle with fuel............. 303
filter, specifications................. 367
fuel filler door release lever...........303, 367
fuel gauge.................... 77,83
low fuel warning light................. 76
octane rating.................... 305
quality....................... 305
running out of fuel................. 308
safety information relating to automotive fuels..... 307
storing your vehicle................. 370
treating emergencies................. 307
Fuel cap
removing...................... 303
replacing...................... 303
Fuel filler door.................... 303
remote release................... 303
Fuel filter, specifications................ 367
Fuel gauge..................... 77,83
Fuel pump shut-off switch
engine does not start................ 273
starting after a collision............... 273
Fuse panels
engine compartment................. 344
instrument panel.................. 338
Fuses
charts....................... 338
checking and replacing............... 337
circuit breakers................... 346
File:vxixn.ex
Update:Fri Jun 7 09:28:47 1996