Brake system Mercury Villager 1997 s User Guide

Driving
223
*
[GF09000(ALL)02/96]
The parking brake is not designed to stop a moving vehicle, but
you can use the parking brake to stop your vehicle in an
emergency if the service brakes fail. However, since the parking
brake does not stop your vehicle as quickly as the normal
brakes, the stopping distance will increase greatly.
%*
[GF09100(ALL)01/96]
Steering Your Vehicle
*
[GF09110(ALL)01/96]
Your vehicle has power steering. Power steering uses energy
from the engine to help steer your vehicle.
%*
[GF09120(ALL)03/96]
If the amount of effort needed to steer your vehicle changes at a
constant vehicle speed, have the power steering system checked.
If the power steering system breaks down (or if the engine is
turned off), you can steer the vehicle manually but it takes more
effort.
*
[GF09130(ALL)01/96]
Never hold the steering wheel in the extreme right or left
position for more than five seconds if the engine is running.
This can damage the power steering pump.
*
[GF09140(ALL)01/96]
NOTE: After any severe impact such as striking large
potholes, sliding into curbs on icy roads, or a collision
involving the front end, have the front suspension
and steering checked for possible damage.
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Update:Thu May 30 09:54:10 1996

Driving
237
*
[GF19200(ALL)01/96]
Do not use single clamp bumper hitches or hitches that attach
to the axle.
*
[GF19300(ALL)01/96]
Whenever a trailer hitch and hardware are removed, make sure
all mounting holes in the underbody are properly sealed to
prevent exhaust fumes from entering the vehicle.
*
[GF19400(ALL)01/96]
Safety chains
*
[GF19500(ALL)01/96]
Always use safety chains between your vehicle and trailer.
Cross chains under the trailer tongue and allow slack for
turning corners. Connect safety chains to the vehicle frame or
hook retainers.Never attach chains to the bumper.
%*
[GF19600(ALL)01/96]
Trailer Brakes
*
[GF19700(ALL)01/96]
Separate trailer brakes are required on most trailers weighing
over 1,500 lbs. (680 kg).
*
[GF19800(ALL)05/96]
RWARNING
Do not connect a trailer's hydraulic brake system directly
to your vehicle's brake system. Your vehicle may not
have enough braking power and your chances of having
a collision greatly increase.
%*
[GF19900(ALL)01/96]
Trailer Lamps
*
[GF20000(ALL)01/96]
Make sure your trailer lamps conform to federal and local
regulations.
*
[GF20100(ALL)01/96]
Class I Trailer Tow electrical wiring provides two circuits (right
hand and left hand) to operate trailer stop/turn tail lamps. Each
stop/turn circuit will operate one combination stop/turn light
bulb (# 1157, 3157, 2357, or 3357) on the trailer. Never add more
than one trailer light bulb to one circuit.
File:09vxgfn.ex
Update:Thu May 30 09:54:10 1996

Roadside Emergencies
271
*
[ER01400(ALL)02/96]
To avoid damaging your vehicle or your battery, and to avoid
injury to yourself, follow these directions for preparing your
vehicle to jump-start and connecting the jumper cables in the
order they are given. If in doubt, call for road service.
%*
[ER01500(ALL)02/96]
Preparing Your Vehicle
*
[ER01600(ALL)02/96]1.
Your vehicle has a 12-volt starting system, so you need to
use a 12-volt jumper system. You will damage your starting
motor, ignition system, and other electrical parts if you
connect them to a 24-volt power supply (either two 12-volt
batteries in series or a 24-volt generator set).
*
[ER01700(ALL)02/96]2.
Do not disconnect the battery of the disabled vehicle. You
could damage the vehicle's electrical system.
*
[ER01800(ALL)02/96]3.
Park the booster vehicle close to the hood of the disabled
vehicle.Make sure the vehicles do not touch each other.Set
the parking brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
*
[ER01900(ALL)02/96]4.
Check all battery terminals and remove any excessive
corrosion before you attach the jumper cables.
*
[ER02000(ALL)01/96]5.
Turn on the heater blower in both vehicles. Turn off all other
switches and lights in both vehicles to prevent possible
damage to either vehicle's electrical systems.
File:10vxern.ex
Update:Thu May 30 09:55:50 1996

Maintenance and Care
285
*
[MC17900(ALL)03/96]
NOTE: SeeRefill Capacities, Motorcraft Parts and Lubrication
Specificationsin theCapacities and Specificationschapter
for the appropriate oil filter and engine oil refill
quantity.
[MC18000(ALL)04/96]6.
Remove the engine oil dipstick (highlighted in yellow) to
prevent oil contamination of the engine ventilating system
while refilling.
[MC18100(ALL)04/96]7.
Refill the engine with a CERTIFIED engine oil of the
preferred viscosity. Start the engine and check for leaks.
Follow directions inChecking and adding engine oilto be sure
the engine is filled to the proper level.
*
[MC18150(ALL)01/96]
RWARNING
Continuous contact with USED motor oil has caused
cancer in laboratory mice.
*
[MC18200(ALL)01/96]
Protect your skin by washing with soap and water.
%*
[MC18220(ALL)05/96]
Brake Fluid
*
[MC18240(ALL)01/96]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[MC18260(ALL)01/96]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[MC18280(ALL)01/96]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic brake fluid reservoir on
the master cylinder. The fluid level should be at or near the
MAX mark.
*
[MC18300(ALL)01/96]
RWARNING
Brake fluid is toxic.
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Update:Mon Jun 10 15:17:05 1996

286
*
[MC18320(ALL)01/96]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
%*
[MC18340(ALL)03/96
]
If the fluid is low, carefully clean and remove the filler cap
from the reservoir. Fill the reservoir to the MAX line with Ford
High Performance DOT 3 Brake Fluid C6AZ-19542-AB or DOT 3
equivalent fluid meeting Ford specification ESA-M6C25-A.
*
[MC18360(ALL)01/96]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
*
[MC18380(ALL)01/96]
Do not fill the reservoir above the MAX line.
*
[MC18400(ALL)01/96]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
*
[MC18420(ALL)01/96]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

318
%*
[MC38590(ALL)03/96
]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38595(ALL)05/96]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies that additional mixed city and highway driving is
required to complete the check of the OBD II system.
*
[MC38602(ALL)03/96]
The driving modes required to reach the ready condition consist
of a minimum of 30 minutes of city and highway driving as
described below.
*
[MC38607(ALL)03/96]
n
20 minutes of driving in stop and go city-type traffic with at
least four idle periods.
*
[MC38612(ALL)03/96]
n
10 minutes of driving on an expressway or highway.
*
[MC38617(ALL)05/96]
Before completing the above driving modes, the engine must be
warmed up and at operating temperature. Once started, the
vehicle must not be turned off during the above driving modes.
If the vehicle owner is unable to meet the I/M requirements by
using these driving patterns, an authorized service center can
perform a detailed OBD II drive cycle as it would any other
type of repair work.
%*
[MC38700(ALL)03/96]
Lights and Bulb Replacement
*
[MC38800(ALL)01/96]
It is a good idea to check the operation of the following lights
frequently:
*
[MC38900(ALL)01/96]
n
headlamps
*
[MC38950(ALL)01/96]
n
high-mount brakelamp
*
[MC39000(ALL)01/96]
n
tail lamps
*
[MC39100(ALL)01/96]
n
brakelamps
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Maintenance and Care
337
*
[MC71100(ALL)01/96]
n
Lubricate all hood, door and trunk lid hinges and latches
with a light grade oil.
*
[MC71200(ALL)01/96]
n
Cover interior soft trim to prevent fading.
*
[MC71300(ALL)01/96]
n
Keep all rubber parts free from oil and solvents.
%*
[MC71400(ALL)01/96
]
Engine
*
[MC71500(ALL)01/96]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[MC71600(ALL)01/96]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[MC71700(ALL)01/96
]
Fuel system
%*
[MC71800(ALL)01/96
]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[MC71900(ALL)01/96]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
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Update:Mon Jun 10 15:17:05 1996

338
*
[MC72000(ALL)01/96]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[MC72100(ALL)01/96]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[MC72200(ALL)01/96
]
Cooling system
*
[MC72300(ALL)01/96]
n
Protect your vehicle against freezing temperatures.
%*
[MC72400(ALL)01/96
]
Battery
*
[MC72500(ALL)01/96]
n
Check and recharge the battery as necessary.
*
[MC72600(ALL)01/96]
n
Keep connections clean and covered with a light coat of
grease.
%*
[MC72700(ALL)01/96
]
Brakes
*
[MC72800(ALL)01/96]
n
Make sure the brakes and parking brake are fully released.
File:11vxmcn.ex
Update:Mon Jun 10 15:17:05 1996

Index
385
A
ABS warning light (see Anti-lock brake system)...... 10
Accessory position on the ignition............. 86
Additives, engine oil.................. 281
Air bag supplemental restraint system
and child safety seats................ 156
description...................146, 148
driver air bag..................146, 148
indicator light..................... 11
operation...................... 148
passenger air bag.................. 148
service and information labels............ 148
tone generator................... 153
wearing safety belts................. 146
Air cleaner filter, location............... 345
Alcohol, in fuel.................... 312
Antenna, radio (see Electronic sound system)...... 29,84
Antifreeze (see Engine coolant)............. 289
Anti-lock brake system (ABS)
description..................... 219
noise........................ 219
see also Brake.................... 219
warning light..................... 10
Anti-theft lug nuts and key............... 263
Anti-theft system, triggering.............. 118
Appeals (see Dispute settlement board)......... 352
Assistance (see Customer assistance)........... 349
Audio system (see Electronic sound system)........ 29
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Update:Fri Jun 14 07:38:49 1996

386
Automatic transaxle
driving with.................... 224
fluid, adding.................... 295
fluid, checking................... 295
fluid, specification.................. 343
B
Backing up...................... 225
Battery
acid, treating emergencies............270, 298
charging system warning light............. 13
disconnecting.................... 274
how to service................... 297
proper disposal, recycling.............. 298
servicing...................... 297
voltage gauge.................... 13
when storing your vehicle.............. 338
Brake fluid
brake warning light.................. 9
checking and adding................ 285
description..................... 285
specifications..................286, 343
Brakes
adjustment..................... 219
anti-lock...................... 219
anti-lock brake system (ABS) warning light....... 10
applying the brakes................. 221
brake warning light.................. 9
fluid, checking and adding.............. 285
fluid, refill capacities................ 285
fluid, specifications...............286, 343
front disc...................... 219
if brakes do not grip well.............. 220
File:vxixn.ex
Update:Fri Jun 14 07:38:49 1996