engine Mercury Villager 1997 s Workshop Manual

290
*
[MC18700(ALL)05/96]
Adding Engine Coolant
[MC18800(ALL)01/96]
17-1/2 pica
art:0040197-C
Engine coolant recovery reservoir
*
[MC18900(ALL)05/96]
RWARNING
Do not put engine coolant in the container for the
windshield washer fluid.
*
[MC19000(ALL)05/96]
When the engine is cool, add a 50/50 mixture of engine coolant
and water to the engine coolant recovery reservoir Ð DO NOT
ADD DIRECTLY TO THE RADIATOR. Add straight water only
in an emergency, but you should replace it with a 50/50
mixture of coolant and distilled water as soon as possible.
*
[MC19025(ALL)05/96]
Check the coolant level in the coolant recovery reservoir the
next few times you drive the vehicle. If necessary, add enough
of a 50/50 mixture of coolant and water to bring the liquid
level to the fill line on the reservoir.
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Maintenance and Care
291
*
[MC19100(ALL)05/96]
RWARNING
Never remove the coolant recovery cap while the engine
is running or hot.
*
[MC19200(ALL)05/96]
If you must remove the coolant recovery cap, follow these steps
to avoid personal injury caused by escaping steam or engine
coolant:
*
[MC19225(ALL)05/96]1.
Before you remove the cap, turn the engine off and let it
cool.
*
[MC19250(ALL)05/96]2.
When the engine is cool, wrap a thick cloth around the cap.
Slowly turn cap counterclockwise to the first stop.
*
[MC19275(ALL)05/96]3.
Step back while the pressure releases.
*
[MC19280(ALL)05/96]4.
When you are sure that all the pressure has been released,
use the cloth to press the cap down, turn it counterclockwise,
and remove it.
[MC19300(ALL)05/96]
Use Ford Premium Engine Coolant E2FZ-19549-AA (in Canada,
Motorcraft CXC-8-B) or an equivalent premium engine coolant
that meets Ford Specification ESE-M97B44-A. Ford Premium
Engine Coolant is an optimized formula that will protect all
metals and rubber elastomers used in Ford cooling systems for 4
years or 50,000 miles (80,000 km).
*
[MC19400(ALL)05/96]
Do not use alcohol or methanol antifreeze or any engine
coolants mixed with alcohol or methanol antifreeze. Do not use
supplemental coolant additives in your vehicle. These additives
may harm your engine cooling system.The use of an improper
coolant may void the warranty of your vehicle's engine cooling
system.
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292
*
[MC19500(ALL)05/96]
Recycled Engine Coolant
*
[MC19550(ALL)05/96]
Ford Motor Company recommends that Ford and
Lincoln-Mercury dealers use recycled engine coolant produced
by Ford-approved processes. Not all coolant recycling processes
produce coolant which meets Ford specification ESE-M97B44-A,
and use of such coolant may harm engine and cooling system
components.
*
[MC19600(ALL)05/96]
Always dispose of used automotive fluids in a responsible
manner. Follow your community's regulations and standards for
recycling and disposing of automotive fluids.
*
[MC19700(ALL)05/96]
Coolant Refill Capacity
*
[MC19750(ALL)05/96]
To find out how much fluid your vehicle's cooling system can
hold, seeRefill capacities for fluidsin the Index.
*
[MC19775(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add more than a quart (liter) of engine coolant per
month.
*
[MC19800(ALL)05/96]
Severe Winter Climate
*
[MC19850(ALL)05/96]
If you drive in extremely cold climates (less than-34ÊF [-36ÊC]),
it may be necessary to increase the coolant concentration above
50%. Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that the coolant
will not freeze at the temperature level in which you drive
during winter months. Never increase the engine coolant
concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme
climates.
[MC20550(ALL)01/96]
Checking hoses
*
[MC20600(ALL)01/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
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Maintenance and Care
293
%*
[MC20650(ALL)05/96
]
Engine Coolant Drain and Flush
[MC20700(ALL)01/96]
To have your engine coolant drained, see your Ford dealer or
refer to the procedure in the Service Manual.
%*
[MC20800(ALL)01/96]
Power Steering Fluid
*
[MC20810(ALL)01/96]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[MC20820(ALL)01/96
]
Checking and Adding Power Steering Fluid
*
[MC20830(ALL)04/96]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[MC20840(ALL)01/96]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[MC20850(ALL)01/96]3.
Then turn the engine off.
*
[MC20860(ALL)01/96]4.
Check the fluid level in the power steering fluid reservoir.
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Maintenance and Care
295
*
[MC20910(ALL)01/96]
If you must check the power steering fluid when it is cold,
make sure that the fluid reaches at least the minimum (MIN)
mark. The reading will only be accurate if the fluid temperature
is approximately 70Ê to100ÊF (21Ê to 38ÊC).
%*
[MC20920(ALL)01/96]
Automatic Transaxle Fluid
[MC20930(ALL)05/96]
Under normal circumstances, you do not need to check the fluid
level of the transaxle since your vehicle does not use up
transaxle fluid. However, if the transaxle is not working
properly (for example, slipping or shifting slowly), or you notice
some sign of fluid leakage, the fluid level should be checked.
*
[MC20940(ALL)01/96]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (30 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[MC20950(ALL)01/96]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
%*
[MC20960(ALL)01/96
]
Checking the Automatic Transaxle Fluid
*
[MC20970(ALL)01/96]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
*
[MC20980(ALL)01/96]
Wipe off the dipstick cap, pull the dipstick out and wipe the
indicator end clean. Put the dipstick back into the filler tube and
make sure it is fully seated. Pull the dipstick out and read the
fluid level.
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300
[MC21600(ALL)03/96]
The air filter should not be cleaned and reused. Replace it
according to the maintenance intervals shown in theMaintenance
Schedulebooklet. When replacing the filter, unclip the four
clamps and remove the filter. Wipe the inside of the air filter
housing with a damp cloth when replacing the filter.
*
[MC21700(ALL)01/96]
RWARNING
Never pour fuel in the throttle body or attempt to start
the engine with the air cleaner removed. Doing so could
result in fire and personal injury.
%*
[MC22300(ALL)02/96]
Wiper Blades
*
[MC22400(ALL)01/96]
Check the windshield wiper blades at least twice a year. Also
check them whenever they seem less effective than usual.
Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper
blades.
*
[MC22500(ALL)01/96]
If the blades do not wipe properly, clean both the windshield
and the wiper blades. Use undiluted windshield washer solution
or a mild detergent. Rinse thoroughly with clear water. Do not
use fuel, kerosene, paint thinner, or other solvents to clean your
wiper blades. These will damage your blades.
*
[MC22600(ALL)01/96]
To reach the wiper blades easily, turn the ignition switch to
ACCESSORY and turn your wipers on. Wait for them to reach a
vertical position and turn the ignition to OFF. Moving the
wipers manually may damage them.
*
[MC22700(ALL)02/96]
Wiper blade replacement
*
[MC22800(ALL)01/96]
If the wipers still do not work properly after you clean them,
you may need to replace the wiper blade assembly. When
replacing the wiper blade assembly always use a Motorcraft part
or equivalent.
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310
*
[MC35400(ALL)01/96]
NOTE: If you replace your fuel cap with an aftermarket fuel
filler cap, the customer warranty may be void for any
damage to the fuel tank and/or fuel system.
*
[MC35450(ALL)01/96]
A venting fuel tank is not an abnormal condition. It may be
caused by:
*
[MC35500(ALL)01/96]
n
too volatile a fuel for the weather conditions. Service stations
sometimes sell winter grade fuel in the summer.
*
[MC35550(ALL)01/96]
n
pulling a heavy load on hot days, or at high altitudes.
*
[MC35600(ALL)01/96]
n
extended periods of idling with the engine RPM increased
above the normal idle range.
*
[MC35650(ALL)01/96]
n
parking the vehicle in full sunlight for extended periods on
extremely hot days.
*
[MC35700(ALL)01/96]
RWARNING
Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray
and fire.
*
[MC35750(ALL)01/96]
Before you fill your vehicle with fuel, extinguish all lit
cigarettes, other smoking materials, and any open flames.
*
[MC35800(ALL)01/96]
To fill the tank properly:
*
[MC35850(ALL)01/96]1.
Remove the fuel cap. Proceed to add fuel to the tank only if
your vehicle is on level ground.
[MC35900(ALL)01/96]2.
Make sure you pump unleaded fuel and put the nozzle all
the way inside the fuel filler pipe. The fuel tank is normally
full after three automatic shutoffs of the nozzle.
*
[MC35950(ALL)01/96]3.
If you spill any fuel on the body of your vehicle, clean it off
immediately. The fuel may dull or soften the paint if you do
not wash it off.
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Maintenance and Care
311
[MC36000(ALL)04/96]4.
Replace the fuel cap tightly when you are finished. Turn it
clockwise until you hear at least three clicks. The ratcheting
mechanism allows the fuel cap to be sealed without
overtightening.
*
[MC36050(ALL)01/96]5.
Push the fuel door closed.
%*
[MC36100(ALL)01/96
]
Choosing the Right Fuel
*
[MC36155(ALL)05/96]
Use only UNLEADED FUEL. The use of leaded fuel is
prohibited by law and could damage your vehicle. The damage
may not be covered by your warranty.
*
[MC36160(ALL)05/96]
Your vehicle was not designed to use fuel containing
manganese-based additives such as MMT. Additionally, vehicles
certified to California emission standards (indicated on the
underhood Vehicle Emissions Control Information label) are
designed to operate on California reformulated gasolines. If
California reformulated gasoline is not available when you
refuel, your vehicle can be operated on non-California fuels.
However, even though your engine will perform adequately on
other gasolines, the performance of the emission control devices
and systems may be adversely affected. Repair of damage
caused by using a fuel that your vehicle was not designed for
may not be covered by your warranty.
%*
[MC36250(ALL)04/96
]
Octane recommendation
*
[MC36310(ALL)03/96]
Your vehicle is designed to use regular gasoline with an
(R+M)/2 octane rating of 87. We do not recommend gasolines
labeled as ªregularº in high altitude areas that are sold with
octane ratings of 86 or even less.
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312
*
[MC36350(ALL)02/96]
6 pica art:0040193-A
Typical octane rating label
*
[MC36410(ALL)05/96]
Do not be concerned if your vehicle sometimes knocks lightly.
However, if it knocks heavily under most driving conditions on
the recommended octane fuel, see your dealer or a qualified
service technician to prevent any engine damage.
*
[MC36420(ALL)05/96]
Fuel Quality
*
[MC36430(ALL)05/96]
If you are experiencing starting, rough idle or hesitation
problems, try a different brand of fuel. If the condition persists,
see your dealer or a qualified service technician.
*
[MC36460(ALL)05/96]
The American Automobile Manufacturers Association (AAMA)
issued a gasoline specification to provide information on high
quality fuels that optimize the performance of your vehicle. We
recommend the use of gasolines that meet the AAMA
specification if they are available.
*
[MC36470(ALL)05/96]
It should not be necessary to add any aftermarket products to
your fuel tank if you continue to use a high-quality fuel.
%*
[MC36550(ALL)04/96
]
Gasolines for clean air
*
[MC36620(ALL)05/96]
Ford approves the use of gasolines to improve air quality,
including reformulated gasolines that contain oxygenates such as
a maximum of 10% ethanol or 15% MTBE. There should be no
more than 5% methanol with cosolvents and additives to protect
the fuel system.
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314
%*
[MC37300(ALL)01/96
]
Running Out of Fuel
*
[MC37350(ALL)08/95]
NOTE: Avoid running out of fuel because this situation may
have an adverse effect on modern powertrain
components.
*
[MC37400(ALL)01/96]
You may need to crank the engine several times before the fuel
system starts to pump fuel from the tank to the engine.
%*
[MC37450(ALL)03/96
]
Fuel Economy
*
[MC37500(ALL)01/96]
Fuel economy is an estimate of the efficiency of your vehicle,
and can be calculated as Miles Per Gallon (MPG) or Liters Per
100 Kilometers (L/100K).
*
[MC37550(ALL)01/96]
Do not calculate fuel economy during your vehicle's break-in
period. This would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC37600(ALL)01/96]
To calculate fuel economy:
*
[MC37650(ALL)01/96]1.
Fill the fuel tank completely and record the initial odometer
reading.
*
[MC37700(ALL)01/96]2.
Every time you buy fuel, record the amount (in gallons or
liters) purchased.
*
[MC37750(ALL)01/96]3.
After at least 3-5 tankfuls, fill the fuel tank and record the
final odometer reading.
*
[MC37800(ALL)01/96]4.
Use these equations to calculate your fuel economy:
*
[MC37850(ALL)01/96]
n
English: MPGU(total miles driven)V(gallons used)
[MC37900(ALL)01/96]
n
Metric: L/100kUMultiply the number of liters used by 100
and divide the answer by the number of kilometers
travelled.
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