steering Mercury Villager 2000 s User Guide

Relay box
The relay box is located in the
engine compartment in front of the
battery.
The relays are coded as follows:
Relay location Description
1 Start Inhibit Relay
2 Fuel Pump Relay
3 Bulb Check Relay
4 Speed Control Hold Relay
5 Anti-theft Relay
6 Horn Relay
7 A/C Relay
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Temporary spare tire information
Your vehicle may have a temporary or conventional size spare tire. The
temporary spare tire for your vehicle is labeled as such. It is smaller than
a regular tire and is designed for emergency use only. Replace this tire
with a full-size tire as soon as possible.
1234
56 7
Roadside emergencies
175

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.3L V6 engine
1. Power distribution box
2. Brake fluid reservoir
3. Air filter assembly
4. Battery
5. Relay box
6. Engine oil filler cap
7. Engine oil dipstick
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
11. Automatic transmission fluid dipstick
9
45678
1011123
Maintenance and care
188

²refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the Scheduled Maintenance
Guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your Scheduled Maintenance Guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
MAX
MIN
Maintenance and care
198

Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Clean with a damp cloth, then dry with a dry cloth.
Do not use household or glass cleaners as these may damage the lens.
Cleaning seats equipped with side air bags
Remove dust and loose dirt with a whisk broom or a vacuum cleaner.
Remove fresh spots immediately. Follow the directions that come with
the cleaner. Do not saturate the seat cover with upholstery cleaner.
Do not use chemical solvents or strong detergents when cleaning
the seat mounted side air bag. Such products could contaminate
the side air bag system and affect performance of the side air bag in a
collision.
Woodtone trim
Wipe stains with a soft cloth and a multi-purpose cleaning solution.
Cleaning the overhead console
Clean with a damp cloth, then wipe dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the console. The dull
finish in this area helps protect the driver from undesirable windshield
reflection.
Inside windows
Use Ultra-Clear Spray Glass Cleaner (E4AZ-19C507±AA) for the inside
windows if they become fogged.
Maintenance and care
231

MOTORCRAFT PART NUMBERS
Component 3.3L V6 engine
Engine air filter element FA-1121
Cabin air filter FP-27
Fuel filter FG-993
Battery (standard) BXT-35
Battery
1BH-65DC
Oil filter FL-2007
PCV Valve EV-217
Spark plugs
2AGSP-32FP
1Standard for Canada. Included with trailer tow package and rear A/C.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-30
Super Premium Motor
Oil4.0L (4.2 quarts)
Brake fluid High Performance
DOT 3 Motor Vehicle
Brake FluidFill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Automatic transaxle
fluidMotorcraft MERCONt
AT F8.3L (8.8 quarts)
Engine coolant
1Premium Engine
Coolant10.6L (11.2 quarts)
Fuel tank N/A 75.7L (20.0 gallons)
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
233

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Door latch, hood
latch,auxiliary
hood latch, door
and liftgate
hinges, striker
plates, seat
tracks, fuel filler
door hinge.Multi-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantE8AZ-19A501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
234

Clock ..................................48,60,71
Console ......................................101
overhead ....................................98
Controls
power seat ...............................113
steering column ........................86
Coolant
checking and adding ..............194
refill capacities .................197,233
specifications ...................234,235
Cruise control
(see Speed control) ....................82
Customer Assistance ................166
Ford accessories for your
vehicle .....................................245
Ford Extended
Service Plan ............................238
Getting assistance outside
the U.S. and Canada ..............244
Getting roadside assistance ...166
Getting the
service you need ....................238
Ordering additional
owner's literature ...................249
The Dispute
Settlement Board ...................241
Utilizing the Mediation/
Arbitration Program ...............244
Defrost
rear window ..............................40
Dipstick
automatic
transmission fluid ...................198
engine oil .................................189
Doors
door ajar warning .......................9
lubricant specifications ..........234
Driving under special
conditions
through water .........................159
Emergencies, roadside
jump-starting ..........................180Emission control system ..........220
Engine ........................................235
check engine/service engine
soon light ..................................11
cleaning ...................................229
coolant .....................................194
idle speed control ...................201
lubrication
specifications ...................234,235
refill capacities ........................233
service points ..........................188
starting after a collision .........167
Engine block heater .................150
Engine oil ..................................189
checking and adding ..............189
dipstick ....................................189
filter, specifications .........191,233
recommendations ...................191
refill capacities ........................233
specifications ...................234,235
Exhaust fumes ..........................150
Floor mats .................................102
Fluid capacities .........................233
Fuel ............................................212
calculating fuel economy .......217
cap ...........................................214
capacity ...................................233
choosing the right fuel ...........215
comparisons with EPA fuel
economy estimates .................220
detergent in fuel .....................216
filling your vehicle
with fuel ....................212,214,217
filter, specifications .........217,233
fuel pump shut-off switch .....167
gauge .........................................16
improving fuel economy ........217
low fuel warning light ..............10
octane rating ....................216,235
quality ......................................216
running out of fuel .................217
Index
252

low washer fluid .......................12
oil pressure .................................9
overdrive off ..............................12
safety belt ...................................9
service engine soon ..................11
speed control ............................86
turn signal indicator .................10
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Locks
childproof ..................................92
doors ..........................................91
Lubricant specifications ....234,235
Lumbar support, seats .............115
Message center .................17,18,19
Mirrors .........................................98
cleaning ...................................229
heated ........................................93
side view mirrors (power) .......92
Moon roof ..................................101
Motorcraft parts .................217,233
Octane rating ............................216
Odometer .....................................15
Oil (see Engine oil) ..................189
Overdrive ..............................89,159
Panic alarm feature, remote
entry system ..............................103
Parking brake ............................153
Parts (see Motorcraft parts) ....233
Power distribution box
(see Fuses) ...............................172
Power door locks ........................91
Power steering ..........................154
fluid, checking and adding ....198
fluid, refill capacity ................233
fluid, specifications ..........234,235
Radio ............................................40
Relays .................................168,175
Remote entry system ........102,103
illuminated entry ....................103locking/unlocking doors ..102,103
panic alarm .............................103
replacement/additional
transmitters .............................105
replacing the batteries ...........104
Roof rack ...................................165
Safety belts (see Safety
restraints) ......126,127,128,129,130
Safety defects, reporting ..........250
Safety
restraints .......126,127,128,129,130
cleaning the
safety belts .......................132,232
extension assembly ................131
for adults ...................127,128,129
for children .............................137
lap belt ....................................130
warning light
and chime ........................9,12,131
Safety seats for children ..........138
Seat belts
(see Safety restraints) .............126
Seats ..........................................112
child safety seats ....................138
cleaning ............................231,232
memory seat ...........................115
Servicing your vehicle ..............186
Spark plugs,
specifications ......................233,235
Specification chart,
lubricants ............................234,235
Speed control ..............................82
Speedometer ...............................14
Starting your vehicle ..147,148,149
jump starting ..........................180
Steering wheel
controls ......................................86
tilting .........................................89
Tachometer .................................13
Tires ......................175,208,209,210
changing ....................175,176,178
checking the pressure ............210
Index
254

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity 75.7L (20.0 gallons)
Engine oil capacity (includes filter
change)4.0L (4.2 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-H.
Tire size and pressure Refer to the Certification Label on
inside of driver's door.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity
110.6L (11.2 quarts)
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity
28.3L (8.8 quarts). Use Motorcraft
MERCONtAT F.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Filling station information
256