engine MINI Clubman 2010 (Mini Connected) Service Manual

MOBILITYAT A GLANCE CONTROLS DRIVING TIPS ENTERTAINMENT
177
NAVIGATION REFERENCE
When working on electrical systems,
always begin by switching off the con-
sumer in question; otherwise, short circuits
could result. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
Caring for headlamps, refer to page173.
For any bulb replacement not described
below, contact a MINI dealer or a work-
shop that has specially trained personnel work-
ing in accordance with the specifications of the
MINI manufacturer.<
For checking and adjusting headlamp aim,
please contact your MINI dealer.<
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light sources for many of
the controls and displays in your vehicle. These
light-emitting diodes are related to conven-
tional laser diodes, and legislation defines them
as Class 1 light-emitting diodes.
Do not remove the covers or expose the
eyes directly to the unfiltered light source
for several hours; otherwise, this could cause
irritation of the retina.<
Headlight glass lens
In cool or humid weather, condensation may
occur on the interior of outside lights. The con-
densation disappears a short time after the light
is switched on. Headlight glass lenses do not
need to be replaced. If a lot of moisture is
present, e.g. water droplets in the light, have
them checked by your service center.
Xenon lamps*
The service life of these bulbs is very long and
the probability of failure very low, provided that
they are not switched on and off an excessive
number of times. If a xenon lamp fails neverthe-
less, switch on the fog lamps and continue the
journey with great care, provided that local leg-
islation does not prohibit this.Have any work on the xenon lamp system,
including bulb replacement, carried out
only by a MINI dealer or a workshop that has
specially trained personnel working in accor-
dance with the specifications of the MINI manu-
facturer. Due to high voltage, there is a risk of
fatal injury if work on the xenon lamps is carried
out improperly.<
Halogen low beams and high beams
H13 bulb, 60/55 watts
The H13 bulb is pressurized. Therefore,
wear safety glasses and protective gloves.
Otherwise, there is a risk of injury if the bulb is
damaged.<
Be careful when installing the cover; oth-
erwise, leaks could occur and cause dam-
age to the headlamp system.<
Accessing the lamp from the engine
compartment
The low-beam/high-beam bulb can be changed
from the engine compartment.
Removing the cover:
1.Press the tab.
2.Flip open the cover and take it out of the
holder.
Follow the same steps in reverse order to reat-
tach the cover.
Be careful when installing the cover; oth-
erwise, leaks could occur and cause dam-
age to the headlamp system.<

Replacing components
182
4.Unscrew the dust cap from the valve of the
defective wheel and screw the filling hose 2
of the sealant bottle onto the valve.
5.Ensure that the compressor is switched off.
6.Insert the plug 3 into the lighter socket/
power socket in the vehicle interior,
page92.
7.With the engine running:
Switch on the compressor and let is run for
approx. 3 to 8 minutes to fill the tire with
sealant and achieve a tire inflation pressure
of approx. 26 psi/180 kPa.
When filling the tire with sealant, the
inflation pressure can briefly rise to
approx. 73 psi/500 kPa. Do not switch off
the compressor during this phase.<
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be dam-
aged.<
8.Switch off the compressor.
If an air pressure of 26 psi/180 kPa is not
reached:
1.Unscrew the filling hose 2 from the wheel
and drive the vehicle forward and backward
approx. 33 ft/10 m to distribute the liquid
sealant in the tire evenly.
2.Inflate the tire again with the compressor.
If an inflation pressure of 26 psi/180 kPa
still cannot be reached, the tire is too
heavily damaged. Please contact the nearest
MINI dealer.<
Stowing Mobility System
1.Unscrew filler hose2 of the sealant bottle
from the wheel.
2.Unscrew connecting hose of the
compressor9 from the sealant bottle.
3.Connect the filler hose2 of the sealant bot-
tle to the unoccupied connection on the
sealant bottle.
This prevents the rest of the sealant from
escaping from the bottle.
4.Wrap the empty sealant bottle in suitable
material to avoid dirtying the cargo bay.
5.Stow Mobility System back in the vehicle.
Distributing the sealant
Immediately drive approx. 3 mls/5 km to evenly
distribute the sealant.
Do not exceed speeds of 50 mph/
80 km/h.
If possible, do not drop below 10 mph/
20 km/h.<
Correcting the tire inflation pressure
1.After driving approx. 3 mls/5 km or ten min-
utes, stop at a suitable location.
2.Screw the connection hose 2 of the com-
pressor directly onto the tire valve.
3.Insert the plug 3 into the power socket in the
vehicle interior.
4.Correct the inflation pressure to 26 psi/
180 kPa. With the engine running:
>To increase the inflation pressure: switch on
the compressor. To check the current infla-
tion pressure, switch off the compressor.
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be dam-
aged.<
>To decrease the inflation pressure: press the
release button5.
If the tire cannot maintain the inflation
pressure, drive the vehicle again, refer to
Distributing the sealant. Then repeat steps
1to4.

Replacing components
184
Preparing for a tire change
Observe the safety precautions regarding
flat tires on page180.<
Additional safety measures when chang-
ing tires:
Only change the tire when parked on a surface
that is level, firm and not slippery.
The vehicle or the jack could slip sideways on
soft or slippery support surfaces, such as snow,
ice, flagstones, etc.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
Do not lie under the vehicle or start the engine
when the vehicle is supported by the jack; other-
wise, there is a risk of fatal injury.<
1.Place the foldable chock
* behind the front
wheel on the other side of the vehicle or in
front of the wheel if the vehicle is on an
incline. If the wheel is changed on a surface
with a more severe slope, take additional
precautions to secure the vehicle from roll-
ing.
2.Uncover the lug bolts if necessary.
3.Loosen the lug bolts by a half turn.
Jacking up the vehicle
The vehicle jack is designed for changing
wheels only. Do not attempt to raise
another vehicle model with it or to raise any load
of any kind. To do so could cause accidents and
personal injury.<
1.Place the jack at the jacking point closest to
the wheel.The jack base must be perpendicular to the
surface beneath the jacking point.
2.During jacking up, insert the jack head in the
square recess of the jacking point.
3.Jack the vehicle up until the wheel you are
changing is raised off the ground.
Mounting the space-saver spare tire
1.Unscrew the lug bolts and remove the
wheel.
2.Remove accumulations of mud or dirt from
the mounting surfaces of the wheel and
hub. Clean the lug bolts.
3.Lift the new wheel into place.
4.Screw at least two lug bolts finger-tight into
opposite bolt holes.
5.Screw in the remaining bolts.
6.Tighten all the lug bolts firmly in a diagonal
pattern.
7.Lower the vehicle.
8.Remove the jack.
Tightening the lug bolts
Tighten the lug bolts in a diagonal pattern.
Immediately have the wheels checked
with a calibrated torque wrench to ensure
that the lug bolts are firmly seated. Otherwise,
incorrectly tightened lug bolts can present a
safety hazard.<
Tightening torque: 103.3 lb ft or 140 Nm.
Replace the defective tire as soon as possible
and have the new wheel/tire assembly bal-
anced.

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NAVIGATION REFERENCE
Vehicle battery
Maintenance
The battery is 100 % maintenance-free, the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate cli-
mate.
Battery replacement
Only use vehicle batteries that have been
approved for your vehicle by the manu-
facturer; otherwise, the vehicle could be dam-
aged and systems or functions may not be fully
available.<
After a battery replacement, have the battery
registered on the vehicle by your dealer to
ensure that all comfort functions are fully avail-
able.
Charging the battery
Only charge the battery in the vehicle when the
engine is off. Connections, refer to Jump-start-
ing on page186.
Disposal
After replacing old batteries, return the
used batteries to your MINI dealer or to a
recycling point. Maintain the battery in an
upright position for transport and storage.
Always secure the battery against tipping over
during transport.<
Power failure
After a temporary power loss, some equipment
may not be fully functional and may require ini-
tialization. Individual settings are also lost and
must be reprogrammed:
>Time and date
These values must be updated, page63.
>Radio
In some cases, stations may have to be
stored again, page137.
>Navigation system
Operability must be waited for, page106.>Glass sunroof
*, electric
It may only be possible to raise the sunroof,
if applicable. The system must be initialized.
Contact your nearest MINI dealer.
Fuses
Do not attempt to repair a blown fuse or
replace it with a fuse of a different color or
Ampere rating. To do this could cause a fire in
the vehicle resulting from a circuit overload.
Have the fuse changed only by a MINI dealer or
a workshop that has specially trained personnel
working in accordance with the specifications of
the MINI manufacturer.<
A fuse allocation diagram is located on the inside
of the fuse box cover panels.
In the engine compartment
Opening the cover
Press the latch.
In the vehicle interior
On the right side of the footwell.
Opening the cover
Press out at the recess.

Giving and receiving assistance
186
Giving and receiving assistance
Roadside Assistance
Roadside Assistance is available by phone 24
hours a day in many countries. You can receive
assistance there in the event of an emergency.
Phone numbers for Roadside Assistance are
listed in the Contact brochure.
First aid pouch*
Some of the articles contained in the first aid
pouch have a limited service life. Therefore,
check the expiration dates of the contents regu-
larly and replace any items in good time, if nec-
essary.
The first aid pouch is located on the cargo bay
floor by the left side trim panel or under the level
load floor.
Warning triangle*
In the cargo bay under the loading sill.
Open the center lock to take it out.
Jump-starting
If the car's own battery is flat, your MINI's engine
can be started by connecting two jumper cables
to another vehicle's battery. You can also use
the same method to help start another vehicle.
Only use jumper cables with fully-insulated
clamp handles.
Do not touch any electrically live parts
when the engine is running, or a fatal acci-
dent may occur. Carefully adhere to the follow-
ing sequence, both to prevent damage to one or
both vehicles, and to guard against possible per-
sonal injuries.<
Preparation
1.Check whether the battery of the other vehi-
cle has a voltage of 12 volts and approxi-
mately the same capacitance in Ah. This
information can be found on the battery.
2.Switch off the engine of the support vehicle.
3.Switch off any consumers in both vehicles.
There must not be any contact between
the bodies of the two vehicles; otherwise,
there is a danger of shorting.<
Connecting jumper cables
Connect the jumper cables in the correct
order, so that no sparks which could cause
injury occur.<
1.Open the battery cover in the engine com-
partment to access the positive terminal of
your MINI.

MOBILITYAT A GLANCE CONTROLS DRIVING TIPS ENTERTAINMENT
187
NAVIGATION REFERENCE
2.Release the tabs of the positive terminal
cover
* on the left and right, arrows1, and
lift the cover to open, arrow2.
3.Attach one terminal clamp of the plus/+
jumper cable to the positive terminal of the
battery or to a starting-aid terminal of the
vehicle providing assistance.
4.Attach the second terminal clamp of the
plus/+ jumper cable to the positive terminal
of the battery or a starting-aid terminal of
the vehicle to be started.
5.Attach one terminal clamp of the minus/–
jumper cable to the negative terminal of the
battery or to an engine or body ground of
the assisting vehicle.
Body ground in MINI:
6.Attach the second terminal clamp of the
minus/– jumper cable to the negative termi-
nal of the battery or to the engine or body
ground of the vehicle to be started.
Starting the engine
1.Start the engine of the donor vehicle and
allow it to run for a few minutes at slightly
increased idle speed.
2.Start the engine of the other vehicle in the
usual manner. If the first start attempt is not successful,
wait a few minutes before another attempt
in order to allow the discharged battery to
recharge.
3.Let the engines run for a few minutes.
4.Disconnect the jumper cables by reversing
the above connecting sequence.
If necessary, have the battery checked and
recharged.
Never use spray fluids to start the
engine.<
Tow-starting, towing
away
Observe the applicable laws and regula-
tions for tow-starting and towing vehi-
cles.<
Do not transport any passengers other
than the driver in a vehicle that is being
towed.<
Using a tow fitting
The screw-in tow fitting must always be carried
in the car. It can be screwed in at the front or
rear of the MINI.
It is stored in the onboard vehicle tool kit in the
cargo bay underneath the cover on the right-
hand side, page176.
Use only the tow fitting provided with the
vehicle and screw it all the way in. Use the
tow fitting for towing on paved roads only. Avoid
lateral loading of the tow fitting, e.g. do not lift
the vehicle by the tow fitting. Otherwise, the tow
fitting and the vehicle could be damaged.<
Access to screw thread
Push out the cover of the towing eye out of the
recess in the bumper.

Giving and receiving assistance
188
Front
Rear
Being towed
Make sure that the ignition is switched on,
refer to page46; otherwise, the low
beams, tail lamps, turn signal indicators and
windshield wipers may be unavailable. Do not
tow the vehicle with just the rear axle raised, as
this would allow the steering to turn. <
There is no power assist while the engine is off.
Thus, braking and steering will require increased
effort.
Switch on the hazard warning flashers, depend-
ing on local regulations.
Manual transmission
Gearshift lever in neutral position.
Automatic transmission
Tow vehicles with automatic transmission
only with a tow truck or with the front
wheels lifted; otherwise, the transmission can be
damaged.<
Towing with a tow bar
The towing vehicle must not be lighter
than the towed vehicle; otherwise, it may
be impossible to maintain control.<
The tow fittings used should be on the same side
on both vehicles. Should it prove impossible to
avoid mounting the tow bar at an angle, please
observe the following:
>Clearance and maneuvering capability will
be sharply limited during cornering.
>The tow bar will generate lateral forces if it is
attached offset.
Attach the tow bar to the tow fittings only,
as attaching it to other parts of the vehicle
could result in damage.<
Towing with a tow rope
When starting off in the towing vehicle, make
sure that the tow rope is taut.
To avoid jerking and the associated
stresses on vehicle components when
towing, always use nylon ropes or nylon straps.
Attach the tow rope to the tow fittings only, as
attaching it to other parts of the vehicle could
result in damage.<
Towing with a tow truck
Have the MINI Clubman transported with a tow
truck with a so-called lift bar or on a flat bed.
Do not lift the vehicle by a tow fitting or
body and chassis parts; otherwise, dam-
age may result.<

MOBILITYAT A GLANCE CONTROLS DRIVING TIPS ENTERTAINMENT
189
NAVIGATION REFERENCE
Tow-starting
Avoid tow-starting the vehicle whenever possi-
ble; instead, jump-start the engine, page186.
Vehicles with a catalytic converter should only
be tow-started when the engine is cold, vehicles
with an automatic transmission cannot be tow-
started at all.
1.Switch on hazard warning flashers, comply
with local regulations.
2.Switch on the ignition, page46.
3.Shift into 3rd gear.
4.Have the vehicle tow-started with the clutch
completely depressed and then slowly
release the clutch. After the engine starts,
immediately depress the clutch completely
again.
5.Stop at a suitable location, remove the tow
bar or rope and switch off the hazard warn-
ing flashers.
6.Have the vehicle checked.

Technical data
192
Technical data
Engine data
In the technical data, only the values that differ from the Cooper S are shown for the
John Cooper Works.
Cooper Cooper SJohn Cooper Works
Displacement cu in/
cmμ97.5/
1,59897.5/
1,59897.5/
1,598
Number of cylinders 4 4 4
Maximum power out-
puthp 118 172 208
At engine speed rpm 6,000 5,500 6,000
Maximum torque
with overboostlb ft/
Nm114/155
–177/240
192/260192/260
207/280
At engine speed
with overboostrpm 4,250
–1,600-5,000
1,700-4,5001,850-5,600
2,000-5,100
Overboost briefly raises the maximum torque at high rates of acceleration, e. g. when passing.

Everything from A to Z
200
Everything from A to Z
INDEX
"..." Identifies Control Display
texts used to select
individual functions and tells
you where to find them.
A
Accessories, refer to Your
individual vehicle4
Acknowledgment signals for
locking/unlocking vehicle28
Activated-charcoal filter for
automatic climate control87
"Add to destination list"111
Additives
– coolant169
– engine oil169
Address for navigation
– deleting117
– entering108,111,116
– selecting116
– storing116
– storing current position116
Adjusting temperature inside
the car, refer to Automatic
climate control86
Adjusting the sound during
audio playback, refer to Tone
control133
Air conditioning mode
– automatic climate control86
– ventilation87
Air distribution
– automatic86
Air flow rate86
– automatic climate control86
Air pressure, checking, refer to
Tire inflation pressure158
Air recirculation, refer to
Recirculated-air mode86Air supply
– automatic climate control86
– ventilation87
Air vents85
Airbags79
– sitting safely37
– warning lamp80
Airing, refer to Ventilation87
AKI, refer to Fuel grade157
Alarm system31
"All channels"141
All-season tires, refer to Winter
tires166
"AM", waveband132
Ambient air, refer to
Recirculated-air mode86
Ambient lighting84
Antenna, care172
Antifreeze
– coolant169
– washer fluid52
Antilock Brake System ABS71
Anti-theft alarm system, refer
to Alarm system31
Anti-theft system27
Approved axle loads, refer to
Weights
194
Approved engine oils169
Approved gross vehicle
weight, refer to Weights194
Armrest, refer to Center
armrest90
Arrival time
– computer57
– destination guidance120
"Arrow display" in
Navigation121
Ashtray91
Assistant systems, refer to
– Dynamic Stability Control
DSC71Audio132
– controls132
– switching on/off132
– tone control133
– volume133
Audio device, external90
AUTO program for automatic
climate control86
Automatic
– air distribution86
– air flow rate86
– cruise control53
– headlamp control81
– storing of stations136
Automatic climate control85
– automatic air distribution86
Automatic station search136
Automatic transmission with
Steptronic48
– interlock48
– overriding selector lever
lock50
– shiftlock48
– sport program49
"Autostore"
– on the radio137
"AUX"149,151
– AUX-IN port149
– USB audio interface150
AUX-IN port149
AUX-IN, refer to External audio
device90
Average fuel consumption56
– setting the units60
Average speed57
"Avoid ferries" in
Navigation118
"Avoid highways" in
Navigation118