Led MINI COOPER 2012 Service Manual

MOBILITYRefueling
130
The use of poor quality fuels may result in
harmful engine deposits or damage.
Additionally, problems re lating to driveability,
starting and stalling, es pecially under certain
environmental conditions such as high ambient
temperatures and high altitudes, may occur.
If driveability problems are encountered, we
recommend switching to a high quality gasoline
brand and a higher octane grade - AKI number -
for a few tankfuls. To avoid harmful engine
deposits, it is highly recommended to purchase
gasoline from BP or Top Tier retailers.
Failure to comply with these recommendations
may result in a need for unscheduled mainte-
nance. <
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MOBILITYWheels and tires
138
MINI John Cooper Works Clubman tire inflation pressures
Tire coding
Knowledge of the labeling on the side of the tire
makes it easier to identify and choose the right
tires.
Tire size
Speed letter
Q = up to 100 mph/160 km/h
T = up to 118 mph/190 km/h H = up to 131 mph/210 km/h
V = up to 150 mph/240 km/h
W = up to 167 mph/270 km/h
Y = up to 186 mph/300 km/h
Tire Identification Number
Tires with DOT codes meet the guidelines of the
US Department of Transportation.
DOT code:
Uniform Tire Quality Grading
Quality grades can be found where applicable
on the tire sidewall between tread shoulder and
maximum section width. For example:
Tire size Tire pressures in bar/psi
Speeds up to a max. of 100 mph/160 km/h Speeds including those
exceeding
100 mph/160 km/h
All pressure specifications in the
table are indicated in bar/psi for
cold tires. Cold = ambient
temperature
185/50 R 17 86 H M+S XL RSC
205/45 R 17 84 V M+S RSC
205/45 R 17 84 W RSC 2.6/38 2.6/38 2.7/39 3.1/45
205/40 R 18 82 W RSC 2.8/41 2.8/41 2.9/42 3.3/48
More details on the permissible load and weights can be found on page191.
e.g.
Nominal width in mm
Aspect
ratio in Ξ
Radial belt construction
Rim diameter in inches
Load rating,
(not on ZR tires)
Speed code letter,
(before the R on ZR tires)225/45 R 17 91 V
For instance:
Manufacturer's code
for tire make
tire size and
tire design
Tire ageDOT xxxx xxx 1012
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Wheels and tiresMOBILITY
139
Tread wear 200 Traction AA
Temperature A
DOT Quality Grades
Tread wear
Traction AA A B C
Temperature A B CAll passenger car tires must conform to
Federal Safety Requirements in addition
to these grades. <
Tread wear
The tread wear grade is a comparative rating
based on the wear rate of the tire when tested
under controlled conditions on a specified
government test course. For example, a tire
graded 150 would wear one and one-half (1 γ)
times as well on the government course as a tire
graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart significantly from the
norm due to variations in driving habits, service
practices and differences in road characteristics
and climate.
Traction
The traction grades, from highest to lowest, are
AA, A, B, and C.
Those grades represent the tire's ability to stop
on wet pavement, as measured under con-
trolled conditions on specified government test
surfaces of asphalt and concrete. A tire marked C
may have poor traction performance.
The traction grade assigned to this tire is
based on straight-ahead braking traction
tests, and does not incl ude acceleration, corner-
ing, hydroplaning, or peak traction characteris-
tics. <
Temperature
The temperature grades are A, the highest, B,
and C, representing the tire's resistance to the
generation of heat and its ability to dissipate
heat when tested under controlled conditions
on a specified indoor laboratory test wheel. Sustained high temperature can cause the
material of the tire to
degenerate and reduce
tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a
level of performance which all passenger car
tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A repre-
sent levels of performance on the laboratory test
wheel that exceed the minimum required by
law.
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either
separately or in combin ation, can cause heat
buildup and possible tire failure.<
RSC - run-flat tires
You will recognize run-flat tires by a circular
symbol containing the letters RSC on the side of
the tire, page 140.
M+S
Winter and all-season tires.
These have better winter properties than
summer tires.
XL
Designation for specia lly reinforced tires.
Tire condition
Inspect your tires regularly for tread wear, signs
of damage and for foreig n objects lodged in the
tread. Check the tread depth.
Tread depth
The tread depth should not drop below 0.12 in/
3 mm, although, for exam ple, European legisla-
tion only specifies a minimum tread depth of
0.063 in/1.6 mm. At tread depths below
0.12 in/3 mm there is an increased risk of high-
speed hydroplaning, even when only small
amounts of water are present on the road
surface.
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MOBILITYWheels and tires
140
Winter tires
When winter tires wear down past a tread depth
of 0.16 in/4 mm, they become perceptibly less
suitable for winter conditions. In the interest of
safety, new tires should be installed.
Minimum tread depth
Wear indicators in the base of the tread groove
are distributed around the tire's circumference;
the letters TWI, for Tread Wear Indicator, on the
tire's sidewalls identify tires that incorporate
these wear indicators. When tire tread is worn
down to the level of the wear indicators, the
remaining tread dept h is 0.063 in/1.6 mm.
Tire damage
Driving over rough or damaged road surfaces, as
well as debris, curbs, and other obstacles can
cause serious damage to wheels, tires, and
suspension parts. This is more likely to occur
with low-profile tire s, which provide less
cushioning between the wheel and the road. Be
careful to avoid road hazards and reduce your
speed, especially if your vehicle is equipped with
low-profile tires.
Unusual vibrations encountered during normal
vehicle operation can indicate tire failure or
some other vehicle defect . This can, for exam-
ple, be caused by drivin g over curbs. The same
applies to any other abnormal road behavior,
such as pulling severely to the right or left.
In these cases, reduce speed immediately
and have wheels and tires thoroughly
checked. To do so, drive carefully to the nearest
MINI dealer or a specialized tire shop that has
specially trained personnel working in accor- dance with the specifications of the MINI manu-
facturer. If necessary, have the vehicle towed
there.
Otherwise, tire damage can be extremely
dangerous for vehicle occupants and other road
users.
<
Tire age
The manufacturing date of tires is contained in
the tire coding:
DOT ... 1012 means that the tire was manu-
factured during the 10th week of 2012.
For various reasons, such as the development of
brittleness, the manufacturer of your MINI
recommends tire replac ement after no more
than 6 years, regardless of the actual wear of the
tires.
Run-flat tires
The symbol identifying run-flat tires is a circle
with the letters RSC on the sidewall.
Run-flat tires comprise a conditionally self-
supporting tire and a spec ial rim. The reinforce-
ment in the sidewalls ensures that the tire can
continue to be used subject to certain restric-
tions, even if depressurized.
For information on continuing to drive with a flat
tire, refer to Indication of a flat tire, page 67.
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MOBILITYEngine compartment
146
Coolant
Coolant consists of half water and half additive.
Not all commercially available additives are
suitable for your MINI. Your MINI dealer knows
which additives are suitab le and will be glad to
advise you.
Only use suitable additives; otherwise,
engine damage may result. Because addi-
tives are harmful to your health, it is important
to follow the instructions on the containers. <
Comply with the appropriate environmen-
tal protection regulations when disposing
of coolant additives. <
Coolant temperature
If the coolant, and therefore the engine, should
overheat, then a warning lamp will go on, refer
to page175.
Checking coolant level
Do not add coolant to the cooling system
when the engine is hot. Escaping coolant
can cause burns. <
Do not open the hood until the engine has
cooled down.
The coolant level is correct if it is between the
marks.
Topping off
1. Turn the cap of the expansion tank a little
counterclockwise to allow any accumulated
pressure to escape, then continue turning to
open.
2. Slowly fill to the correct fluid level; do not
overfill.
3. Close by turning the cap.
Have the reason for the coolant loss eliminated
as soon as possible.
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CareMOBILITY
151
Preservation
Preservation is necessary when water no longer
beads on the clean paint surface. To preserve
the paint, only use preservatives that contain
carnauba or synthetic waxes.
Rubber seals
Only treat with water or rubber care products.Do not use silicon spra ys or other silicon-
containing care products on rubber seals;
otherwise, noise and damage could occur. <
Chrome parts
Carefully clean vehicle parts such as the radiator
grill and door handles with copious quantities of
water and, if necessary, a shampoo additive,
especially when contaminated with road salt.
For additional treatment, use chrome polish.
Light alloy wheels
The system produces brake dust that collects on
the light alloy wheels. Clean them regularly with
acid-free wheel cleaner.
Do not use aggressive , acid-containing,
highly alkaline, or abrasive cleansers or
steam jets hotter than 140 7/60 6 as they may
cause damage. <
External sensors
Keep the outside sensors on the vehicle
such as the Park Di stance Control clean
and ice-free to ensure that they function
properly. <
Internal care
Upholstery/fabrics
Regularly use a vacuum cleaner to remove
surface dirt.
In case of serious spots such as liquid stains, use
a soft sponge or lint-f ree microfiber cloth and
suitable interior cleaners. Observe the instruc-
tions on the packaging. Clean upholstery up to the seams. Do not
rub forcefully.
<
Velcro fasteners on pants or other items of
clothing can damage seat covers. Make
sure that all Velcro fasteners are closed. <
Leather/leather coverings
The leather processed by the manufac-
turer of your MINI is a high-quality natural
product. Light variations in the grain is one of
the typical properties of natural leather. <
Dust and road grit in the pores and folds of the
leather have an abrasive effect, leading to
increased wear and causing the leather surface
to become brittle prematurely. Use a cloth or
vacuum cleaner to remove dust on a regular
basis.
Especially when the leather has a light color, it
should be cleaned regularl y since it tends to get
heavily soiled.
Treat the leather twice a year using a leather
lotion since dirt and grease will gradually attack
the leather's protective layer.
Carpets/floor mats
Keep floor mats, carp et, and other objects
out of the movement range of the pedals;
otherwise, they may inhi bit the function of the
pedals during driving.
Do not place additional floor mats onto an
existing one or onto other objects.
Only use floor mats that have been approved for
the vehicle and can be appropriately fastened.
Make sure that the floo r mats are securely fas-
tened again after they have been removed, e.g.
for cleaning. <
Floor mats can be removed to be cleaned.
If the carpets are very dirty, clean with a micro-
fiber cloth and water or an interior cleaner.
When doing so, rub forward and back in the
driving direction; othe rwise, the carpet may
become matted.
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MOBILITYReplacing components
154
5Special wrench for removing the space-
saver spare tire
6 Flat screwdriver/Phillips screwdriver
7 Towing eyelet
8 Lifting handle
MINI Clubman
1Folding chock and cover for defective wheel
2 Vehicle jack
3 Wheel stud wrench
4 Extractor hook
5 Flat screwdriver/Phillips screwdriver
6 Torx insert bit for screwdriver
7 Towing eyelet
Wiper blades
Do not place windshield wipers on the
windshield if wiper blades are not
installed; otherwise, the windshield may be
damaged. <
Changing the front wiper blades
To avoid damage, make sure that the
wiper arms are against the windshield
before you open the hood. <1.
Fold out the wiper arm and hold it.
2. Press locking spring together, arrows1.
3. Hold locking spring pressed and remove
wiper blade from wiper arm, arrow 2.
4. Slide the new wiper blade onto the wind-
shield wiper arm until it audibly engages.
5. Fold down the wiper arm.
MINI: changing the rear wiper blade
1.Fold up the wiper arm.
2. Rotate the wiper blade toward the back as
far as it will go, arrow.
3. Press the wiper blade against the limit and
thus out of the mounting.
4. Press the new wiper blade into the fixture
until it engages audibly.
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Replacing componentsMOBILITY
155
MINI Clubman: changing the rear wiper
blade
1.Fold out the wiper arm and hold it.
2. Press together the locking spring, arrow 1,
and fold out the wiper blade.
3. Pull the wiper blade away from and out of
the catch mechanism, arrow 2.
4. Press the new wiper blade into the fixture
until it engages audibly.
Lamps and bulbs
Lamps and bulbs make an essential contribution
to vehicle safety. They should, therefore, be
handled carefully. The manufacturer of your
MINI recommends having your MINI dealer per-
form any work that you do not feel competent to
perform yourself or that is not described here.
Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contaminatio n will burn into the
bulb's surface and reduce its service life. Use a
clean tissue, cloth or some thing similar, or hold
the bulb by its base. <
You can obtain a selection of replacement bulbs
at your MINI dealer.
Only replace bulbs after they have cooled
down; otherwise, you may burn your
fingers.<
When working on electrical systems,
always begin by switching off the con-
sumer in question; otherwise, short circuits
could result. To avoid possible injury or equip- ment damage when replacing bulbs, observe
any instructions provided
by the bulb manufac-
turer. <
Caring for headlamps, refer to page 150.
For any bulb replacement not described
below, contact a MINI dealer or a work-
shop that has specially trained personnel
working in accordance wi th the specifications
of the MINI manufacturer. <
For checking and adjusting headlamp aim,
please contact your MINI dealer. <
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light sources for many of
the controls and displays in your vehicle. These
light-emitting diodes are related to conven-
tional laser diodes, and legislation defines them
as Class 1 light-emitting diodes.
Do not remove the covers or expose the
eyes directly to the unfiltered light source
for several hours; otherwise, this could cause
irritation of the retina. <
Headlamp glass lens
In cool or humid weather, condensation may
occur on the interiors of the headlamps. The
condensation disappears a short time after the
light is switched on. The headlamps do not need
to be changed.
Do not remove the condensation from head-
lamps, despite driving with lights on, and if
condensation increases, e.g., because of water
droplets, have this checked by your MINI dealer.
Xenon lamps
The service life of these bulbs is very long and
the probability of failure very low, provided that
they are not switched on and off an excessive
number of times. If a xenon lamp fails neverthe-
less, switch on the fog lamps and continue the
journey with great care, provided that local
legislation does no t prohibit this.
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MOBILITYReplacing components
158
Side turn signals
5 watt bulb, W 5 W
1.Push the lamp with the ventilation grate for-
ward and remove.
2. Unscrew the bulb holder counterclockwise.
3. Pull out and replace the bulb.
4. To insert the new bulb and replace the
cover, proceed in reverse order.
Tail lamps
Turn signals: 21 watt bulb, PY 21 W
Brake light: bulb 21 Watt/5 Watt, W 5 W
Other lights: bulb 21 Watt, P 21 W
MINI
1Turn signal
2 Tail lamp LED
3 Brake light
MINI Clubman
1Brake light
2 Turn signal
3 Tail lamp LED
4 Rear fog lamp
5 Backup lamps
MINI: changing
1.Remove the cover from the sidewall of the
cargo area.
2. Unscrew the desired bulb counterclockwise,
arrows 1.
Another bulb is located behind the luggage
compartment side wall, arrow 2.
3. To insert the new bulb and replace the
cover, proceed in reverse order.
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MOBILITYReplacing components
160
3.Replace the bulb.
4. Insert the lamp.
MINI Clubman: license plate lamps
5 watt bulb, C 5 W
1.Using a screwdriver, push the lamp to the
left in the tab of the lamp housing, arrow 1.
2. Remove the lamp, arrow 2.
3. Replace the bulb.
4. Insert the lamp.
Center brake lamp
This lamp uses LED techno logy for operation. In
the event of a malfunction, contact your MINI
dealer or a workshop th at has specially trained
personnel working in accordance with the
specifications of your MINI manufacturer.
Repairing a flat tire
Safety measures in the event of a break-
down:
Park the vehicle as far as possible from moving
traffic and switch on the hazard warning
flashers.
Turn the steering wheel until the front wheels
are in the straight-ahead position and engage
the steering wheel lock. Engage the parking
brake and shift into 1st or reverse gear or place
the selector lever in position P.
All passengers should be outside the vehicle and
in a safe place, e.g. behind a guardrail.
Erect a warning triangle or warning flasher at the
appropriate distance if necessary. Comply with
all safety guidelines and regulations. re, different procedures
should be followed depending on the equip-
ment included in your vehicle:
> MINI Mobility Kit, refer to the following
section
> Run-flat tires, page 162
> Tire change with space-saver spare tire,
page 162
MINI Mobility Kit
Preparations
Use of the MINI Mobility Kit may be ineffective if
the tire puncture measures approx. 1/8 in/4 mm
or more. Contact the nearest MINI dealer if the
tire cannot be made drivable with the Mobility
Kit.
Do not remove foreign bodies which have
penetrated the tire if possible.
Follow the instructions on using the
Mobility Kit found on the compressor and
the sealant bottle. <
Remove the adhesive label for the speed limit
from the sealant bottle and affix it to the
steering wheel.
Sealant and compressor
1 Sealant bottle and adhesive label with speed
limit
2 Filling hose
Note the use-by date on the sealant
bottle. <
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