engine MINI Countryman 2012 Service Manual

MOBILITYRefueling
134
Refueling
Vehicle equipment
In this chapter, all production, country, and
optional equipment that is offered in the model
range is described. Equipment is also described
that is not available because of, for example,
selected options or coun try version. This also
applies to safety relate d functions and systems.
General information
Switch off the engine before refueling;
otherwise, fuel cannot be added to the
tank and a message will be displayed. <
Take all precautionary measures and
observe all applicable regulations when
handling fuel. Do not carry any spare fuel con-
tainers in your vehicle. They can develop a leak
and cause an explosion or cause a fire in the
event of an accident. <
Fuel filler flap
Opening
1.Open the fuel filler flap.
2. Turn the fuel cap counterclockwise.
3. Place the fuel cap in the bracket attached to
the fuel filler flap.
Closing
Fit the cap and turn it clockwise until you clearly
hear a click.
Do not pinch the band attached to the
cap; otherwise, the ca p cannot be closed
properly and fuel vapors can escape. A message
will be displayed if the fuel cap is loose or miss-
ing. <
Manually releasing the fuel filler flap
In the event of an electrical malfunction, you can
manually release the fuel filler flap:
1. Open cargo area trim panel, arrow 1.
2. Pull the green knob with the gas pump
symbol, arrow 2.
The fuel filler flap opens.
Observe the following when refueling
Take all precautionary measures and
observe all applicable regulations when
handling fuel; otherwise, there is a danger of
personal injury an d property damage. <
When refueling, insert the filler nozzle com-
pletely into the filler pipe . Avoid lifting the filler
nozzle while filling the tank, as that would lead
to
> premature pump shutoff
> reduced efficiency of the fuel-vapor recov-
ery system.
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RefuelingMOBILITY
135
The fuel tank is full when you top off twice after
the first time that the fuel pump nozzle clicks off.Do not overfill the fuel tank; otherwise,
overflowing fuel can cause damage to the
environment and the vehicle.<
Fuel tank capacity
If the range displayed is less than
30 miles/50 km, be sure to refuel; other-
wise, engine functions are not guaranteed and
damage may occur. <
Approx. 12.3USgal/47liters, including the
reserve capacity of 2.1 US gal/8 liters.
If the engine can no longer be started because
of an empty fuel tank, add at least 1.3 US gal/
5 liters of fuel. If the vehicle is at an angle, a
larger amount of fuel may be necessary.
Fuel specifications
Gasoline
For optimum fuel efficiency, the gasoline should
be free of sulfur or as low in sulfur as possible.
Fuels that are labeled at the pump as containing
metal may not be used.
Do not fill the tank with leaded gasoline or
gasoline that contains metal additives,
such as manganese or iron; otherwise, long term
damage to the catalytic converter or other com-
ponents may result. <
Fuels with a maximum ethanol content of up to
10 %, that is, E10, can be used.
The ethanol should meet the following quality
standards:
US: ASTM 4806-xx
CAN: CGSB-3.511-xx
xx: Always observe currently valid standards.
Do not fill the tank with E85, i.e. fuel con-
taining 85 % ethanol, nor with FlexFuel.
Otherwise, the engine and fuel supply system
will be damaged. < The engine is knocking regulated. Therefore, dif-
ferent grades of gasoline can be used for refuel-
ing.
Recommended gasoline grades
The manufacturer of your MINI recommends:
>
AKI 91.
> John Cooper Works: AKI 93.
Minimum quality
The manufacturer of your MINI recommends
AKI 89.
Do not use any gasoline below the speci-
fied minimum fuel grade. Otherwise, the
engine could be damaged. <
If you use gasoline with this minimum AKI rating,
the engine may produce knocking sounds when
starting at high external temperatures. This has
no effect on the engine life.
The use of poor quality fuels may result in
harmful engine deposits or damage. Addi-
tionally, problems relating to driveability, start-
ing and stalling, especial ly under certain envi-
ronmental conditions such as high ambient
temperatures and high altitudes, may occur.
If driveability problems are encountered, we
recommend switching to a high quality gasoline
brand and a higher octane grade - AKI number -
for a few tankfuls. To avoid harmful engine
deposits, it is highly recommended to purchase
gasoline from BP or Top Tier retailers.
Failure to comply with these recommendations
may result in a need for unscheduled mainte-
nance. <
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Engine compartmentMOBILITY
145
Engine compartment
Vehicle equipment
In this chapter, all production, country, and
optional equipment that is offered in the model
range is described. Equipment is also described
that is not available because of, for example,
selected options or count ry version. This also
applies to safety related functions and systems.
General information
Never attempt to perform any service or
repair operations on your vehicle without
the required professional technical training. If
you do not know how to follow the specified
instructions, then have the work carried out by
your MINI dealer. If this work is not carried out
properly, there is a danger of subsequent
damage and related safety hazards. <
Important parts of the engine compartment
1Vehicle identification number
2 Battery, under the cover 166
3 Engine oil dipstick 146
4 Engine oil filler neck 147 5
Coolant expansion tank 148
6 Engine compartment fuse box 164
7 Reservoir for washer fl uid for the headlamp
and window washer system 53
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MOBILITYEngine compartment
146
Hood
Releasing
Pull the lever.Do not clean the windshield and head-
lamps if the hood is unlocked as this may
damage the headlamp washer system. <
Opening
To avoid damage, make sure that the
wiper arms are against the windshield
before you open the hood. <
Press the release handle and open the hood.
Closing
Close the hood from a height of approx. 16 in/
40 cm with momentum. It must be clearly heard
to engage.
If you notice any signs while driving your
vehicle that the hood is not completely
closed, stop at once and close it securely.
Make sure that the closing path of the hood is
clear; otherwise, injuries may result. <
Engine oil
Engine oil consumption depends on driving style
and operating conditions, e.g., with a very
sporty driving style, the engine oil consumption
is significantly increased.
Therefore, check the engine oil level regularly
after each refueling.
Checking engine oil level
1. With the vehicle's engine at normal operat-
ing temperature, i.e. after uninterrupted
driving for at least 6 miles/10 km, park the
vehicle on a level surface.
2. Switch off the engine.
3. Pull the dipstick out after approx. 5 minutes
and wipe it off with a lint-free cloth, paper
towel or similar material.
4. Carefully push the dipstick all the way into
the guide tube and pull it out again.
The oil level should be between the two
marks on the dipstick.
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Engine compartmentMOBILITY
147
The oil quantity corresponding to the difference
between the two marks on the dipstick is
1 US quart/1 liter.Do not fill beyond the upper mark on the
dipstick. Excess oil will damage the
engine. <
Adding engine oil
Do not add the maximum quantity of
1 US quart/1 liter of engine oil until the oil level
has dropped to just abov e the lower mark on the
dipstick, page 146.
Add oil within the next 30 miles/50 km;
otherwise, the engine could be dam-
aged. <
If too much motor oi l is added, immedi-
ately have the vehicle checked; otherwise,
damage to the engine may result.<
Keep oils, grease, etc. out of the reach of
children and comply with the warnings on
the containers. Otherwise, health hazards may
result. <
Oil types for refilling
Notes
Do not use oil additives as this could result
in engine damage. <
When choosing oil, en sure that it belongs
to one of the SAE viscosity classes 0W-40,
0W-30, 5W-40 and 5W-30; otherwise, malfunc-
tions and damage to the engine may result. <
The engine oil quality is critical for the life of the
engine.
Some types of oil may not be available in every
country.
Approved oil types
Additional information on approved types of oil
can be found at a MINI dealer.
Alternative oil types
If the approved engine oi ls are not available, up
to 1 US quart/1 liter of an other oil with the fol-
lowing specification may be used:
Oil change
Only MINI dealers are to perform oil changes.
Gasoline engines
BMW High Performance SAE 5W-30
BMW Longlife-01
BMW Longlife-01 FE
Gasoline engines
API SM or higher specifications
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MOBILITYEngine compartment
148
Coolant
Coolant consists of half water and half additive.
Not all commercially available additives are suit-
able for your MINI. Your MINI dealer knows
which additives are suitab le and will be glad to
advise you.
Only use suitable additives; otherwise,
engine damage may result. Because addi-
tives are harmful to your health, it is important
to follow the instructions on the containers. <
Comply with the appropriate environmen-
tal protection regulations when disposing
of coolant additives. <
Coolant temperature
If the coolant, and therefore the engine, should
overheat, then a warning lamp will go on, refer
to page172.
Checking coolant level
Do not add coolant to the cooling system
when the engine is hot. Escaping coolant
can cause burns. <
Do not open the hood until the engine has
cooled down.
The coolant level is correct if it is between the
Min and Max markings.
Topping off
1. Turn the cap of the expansion tank a little
counterclockwise to allow any accumulated
pressure to escape, then continue turning to
open.
2. Slowly fill to the correct fluid level; do not
overfill.
3. Close by turning the cap.
Have the reason for the coolant loss eliminated
as soon as possible.
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MOBILITYMaintenance
150
Socket for On-Board
Diagnosis OBD
The primary components that make up the
emissions can be checked by a device via the
OBD socket.
Emissions
The warning lamps come on. The vehicle
is producing higher emissions. You can
continue your journey, but moderate
your speed and exercise due caution.
Have the car checked as soon as possible.
Under certain circumstances, one of the lamps
will flash or light up cont inuously. This indicates
excessive misfiring or a malfunction in the
engine. If this happens, reduce your speed and
visit the nearest MINI dealer as soon as possible.
Severe misfiring can quic kly lead to serious dam-
age of emissions-related components, espe-
cially the catalytic converter. In addition,
mechanical engine components can become
damaged.
If the fuel cap is not properly tightened,
the OBD system may conclude that fuel
vapors are escaping, causing an indica-
tor to light up. If the fuel cap is then tightened,
the indicator should go out within a few days.
Data memory
Your vehicle displays data about the operation,
malfunctions, and user settings. These data are
stored in the vehicle and can be partly stored in
the remote control; the data can be read by suit-
able devices, in particul ar at your MINI dealer.
The data read out are used for supporting the
service processes and repair or for optimization
and development of vehicle functions.
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MOBILITYCare
152
Automatic transmission
Before driving into the car wash, make sure that
the vehicle can roll:
1.Place the remote control, even with Comfort
Access, in the ignition lock.
2. Move the selector lever to position N.
3. Release the parking brake.
4. Switch off the engine.
5. Insert the remote control in the ignition lock
so that the vehicle can roll.
Steam jets/high-pressure washers
When using steam jets or high-pressure
washers, make sure that you maintain
sufficient distance from the vehicle and do not
exceed a maximum temperature of 140 7/
60 6 .
If the distance is too close, the pressure too high,
or the temperature too high, parts of the vehicle
can be damaged, or water can penetrate.
Observe the operating instructions for high-
pressure washers. <
Do not spray sensors such as the Park Dis-
tance Control with high-pressure washers
for a long time and main tain the greatest possi-
ble distance of approx. 1 ft/30 cm from them. <
Manual washing
Use a great deal of water and, if necessary, car
shampoo when washing your car by hand. Clean
the vehicle with a sponge or a washing brush
applying a slight amount of pressure.
Before cleaning the windshield, deacti-
vate the rain sensor or turn off the ignition
to prevent unintentional wiping. <
Observe local regulations regarding wash-
ing vehicles by hand. <
Headlamps
Do not wipe dry and do not use abrasive or
corrosive cleaning agents. Remove dirt and
contamination, such as in sects, by soaking with shampoo and then washing with plenty of
water.
Do not remove accumulated ice and snow with
an ice scraper; use window deicers instead.
Windows
Clean the outside and inside of the windows and
mirrors with a window cleaner.
Do not clean the mirrors with cleaners
containing quartz. <
Wiper blades
Clean with soapy water and change regularly to
prevent the formation of streaks.
Wax, preservatives and dirt on the win-
dows cause streaks wh en the windshield
wipers are on, and can cause premature wear of
the wiper blades and interfere with the rain
sensor. <
Paintwork, care
Regular care helps your vehicle retain its value
and protects the paint from the long-term
effects of aggressive substances.
Environmental influences in areas with
increased air pollution or natural contaminants,
such as tree sap or pollen, can affect the vehicle
paintwork. It is therefore important to adjust the
frequency and extent of vehicle care corre-
spondingly.
Immediately remove any pa rticularly aggressive
substances, such as fuel that has overflowed, oil,
grease, brake fluid, or bird droppings; otherwise,
paint damage can be caused.
Removing paintwork damage
Depending on the severity of the damage,
immediately repair stone damage or
scratches to prevent rusting. <
The manufacturer of the MINI recommends
repairing paint damage professionally according
to factory specifications with original MINI
paints.
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MOBILITYReplacing components
156
could result. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
Caring for headlamp s, refer to page152.
For any bulb replacement not described
below, contact a MINI dealer or a work-
shop that has specially trained personnel work-
ing in accordance with the specifications of the
MINI manufacturer.<
For checking and adjusting headlamp aim,
please contact your MINI dealer. <
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light sources for many of
the controls and displays in your vehicle. These
light-emitting diodes are related to conven-
tional laser diodes, and legislation defines them
as Class 1 light-emitting diodes.
Do not remove the covers or expose the
eyes directly to the unfiltered light source
for several hours; otherwise, this could cause
irritation of the retina. <
Headlamp glass lens
In cool or humid weather, condensation may
occur on the interiors of the headlamps. During
trips with the headlamps on, the condensation
disappears after a short time. The headlamps do
not need to be changed.
Do not remove the condensation from head-
lamps, despite driving with lights on, and if con-
densation increases, e.g., because of water
droplets, have this checked by your MINI dealer.
Xenon lamps
The service life of these bulbs is very long and
the probability of failure very low, provided that
they are not switched on and off an excessive
number of times. If a xenon lamp fails neverthe-
less, switch on the fog lamps and continue the
journey with great care , provided that local
legislation does not prohibit this. Work on the xenon lighting system,
including lamp replacement, is only to be
carried out only by your MINI dealer. Due to high
voltage, there is a risk of fatal injury if work on
the xenon lamps is carried out improperly. <
Halogen low beams and high beams
H13 bulb, 60/55 watts
The H13 bulb is pressurized. Therefore,
wear safety glasses and protective gloves.
Otherwise, there is a risk of injury if the bulb is
damaged. <
Be careful when inst alling the cover;
otherwise, leaks co uld occur and cause
damage to the headlamp system. <
Accessing the lamp from the engine
compartment
The low-beam/high-beam bulb can be changed
from the engine compartment.
Removing the cover:
1. Press the tab.
2. Flip open the cover and take it out of the
holder.
Follow the same steps in reverse order to reat-
tach the cover.
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Replacing componentsMOBILITY
161
4.Unscrew the dust cap from the valve of the
defective wheel and screw the filling hose 2
of the sealant bottle onto the valve.
5. Ensure that the compre ssor is switched off.
6. Insert the plug 5 into the lighter socket/
power socket in the vehicle interior,
page 93.
7. With the engine running:
Switch on the compre ssor and let run for
about 3 to 8 minutes in order to add the
sealant and to achieve an inflation pressure
of about 1.8 bar/26 psi.
When adding sealant, the filling pres-
sure can temporarily increase up to
about 5 bar/73 psi. Do not switch off the
compressor during this phase. <
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be
damaged. <
8. Switch off the compressor.
If an inflation pressure of 1.8 bar/26 psi is not
reached:
1. Unscrew the filling hose 2 from the wheel
and drive the vehicle forward and backward
approx. 33 ft/10 m to distribute the liquid
sealant in the tire evenly.
2. Inflate the tire again with the compressor.
If an inflation pressure of 1.8 bar/26 psi
still cannot be reached, then the tire is too
heavily damaged. Please contact the nearest
MINI dealer. <
Stowing Mobility Kit
1.Unscrew filler hose 2 of the sealant bottle
from the wheel.
2. Unscrew connecting hose of the
compressor 6 from the sealant bottle.
3. Connect the filler hose 2 of the sealant
bottle to the unoccupied connection on the
sealant bottle.
This prevents the rest of the sealant from
escaping from the bottle.
4. Wrap the empty sealant bottle in suitable
material to avoid dirtying the cargo area.
5. Stow Mobility Kit back in the vehicle.
Distributing the sealant.
Immediately drive approx. 3.1 miles/5 km so
that the sealant evenly distributes itself.
Do not exceed speeds of 50 mph/
80 km/h.
If possible, do not drop below 10 mph/
20 km/h.<
Correct the tire inflation pressure.
1. After driving approx. 3.1 miles/5 km or
ten minutes, stop at a suitable location.
2. Screw the connection hose 6 of the com-
pressor directly onto the tire valve.
3. Insert the plug 5 into the power socket in
the vehicle interior.
4. Adjust tire pressure to 1.8 bar/26 psi. With
the engine running:
> To increase the inflatio n pressure: switch on
the compressor. To check the current infla-
tion pressure, switch off the compressor.
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be
damaged. <
> To decrease the inflat ion pressure: press the
release button 9.
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